This invention discloses a
simulation analysis method and
system for disc brakes, relating to the field of
disc brake simulation analysis technology. It solves the technical problem in existing technologies where
simulation models lack a quantitative benchmarking and correction mechanism with
bench test data, relying heavily on manual experience to adjust parameters. Specifically, the
system uses a simulation analysis platform as its core, communicating between the simulation model construction unit and the
stress distribution detection unit. Through 3D modeling, multibody dynamics simulation, flexible body
coupling, and
bench test benchmarking and correction, a high-fidelity
brake dynamics simulation model is established. Based on this model, automatic performance determination is performed under multiple operating conditions, including emergency braking, continuous braking, and repeated braking. Furthermore, through finite element contact analysis and stress cloud map identification, accurate detection of
stress concentration areas,
stress variation patterns, and deformation risks in the
brake disc is achieved, ultimately forming a closed-
loop analysis system encompassing "modeling—simulation—
verification—correction—stress analysis—operating condition classification—risk warning."