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190 results about "Crack size" patented technology

Critical crack size is the size of a flaw (crack) in a structure that causes failure at a particular stress level. Thus, the critical crack size can vary significantly with the type of material. In an ideally elastic (brittle) material, crack propagation occurs catastrophically if the crack size is above the critical size.

Method for estimating remaining fatigue life of main metal structure of crane

The invention relates to a method for estimating the remaining fatigue life of a main metal structure of a crane. The method is applied to the compiling of actually measured load spectrums, the measurement of material fatigue crack propagation curves, the nondestructive detection of hazardous locations and the estimation of the remaining fatigue life of the main metal structures of the large cranes at relatively higher working levels in shipyards, ports and the like, and is also applied to the estimation of the remaining fatigue life of the cranes of other types. The method comprises the following steps of: (1) acquisition of the load spectrum; (2) measurement of material performance; (3) detection of an initial crack location and an initial crack size; (4) acquisition of a crack stress intensity factor; and (5) estimation of the remaining fatigue life. In the method, factors such as the existence of a crack in the structure, the detection of the location and size of the actually crack, and the like are taken into account, and the nondestructive detection is performed on the hazardous location; therefore, the remaining fatigue life of the metal structure of the crane can be accurately estimated.
Owner:GUANGZHOU ACAD OF SPECIAL EQUIP INSPECTION& TESTING

Safety assessment method for high-temperature pressure pipeline with crack type defects

The invention discloses a safety assessment method for a high-temperature pressure pipeline with crack type defects. The safety assessment method for the high-temperature pressure pipeline with crack type defects includes steps that 1, gathering data; 2, definitely evaluating the life span; 3, determining load and temperature; 4, analyzing elastic stress; 5, characterizing crack; 6, assessing initial crack leakage and rupture; 7, judging whether the initial crack is safe; 8, judging whether the initial crack is free of creep analysis; 9, calculating reference stress and stress intensity factors; 10, calculating creep rupture life based on the initial crack size; 11, judging whether the creep rupture life is long enough; 12, judging whether the creep is steady creep; 13, calculating steady state creep crack growth; 14, calculating unsteady state creep crack growth; 15, calculating the creep rupture life based on the current crack size; 16, judging whether the current creep rupture life is long enough; 17, assessing the current crack leakage and rupture; 18, refining and evaluating; 19, judging whether the assessed object is safe. The safety assessment method for the high-temperature pressure pipeline with crack type defects can be used for assessing the safety of the high-temperature pressure pipeline with crack type defects under creep load effect.
Owner:HEFEI GENERAL MACHINERY RES INST

Fatigue life prediction method for friction stir welded component based on small crack propagation

The invention discloses a fatigue life prediction method for a friction stir welded component based on small crack propagation, and belongs to the technical field of fatigue diagnosis and analysis ofmechanical structures. The method comprises the steps that a bone-shaped flat plate sample is prepared, fatigue small crack propagation replica tests under different stress loads and different stressratios are conducted on different areas of a joint, and a secant method is adopted for calculating the propagation rate of small cracks; a New-Raju model is adopted for calculating the stress intensity factor range of the small cracks of the joint; c values in the depth direction and a/2 values in the vertical direction of semi-arc shapes of fatigue crack propagation zones in fracture shapes of different areas of the joint, and the depth-to-length ratio 2c/a of the cracks is calculated; a curve of the propagation rate of the cracks along with the change of the stress intensity factor range isdrawn; an effective stress intensity factor is calculated; a formula of the propagation rate of the small cracks is determined; an initial crack size a0 and a critical crack size ac are determined; the formula of the propagation rate of the small cracks is integrated to obtain the fatigue life of the welded component. By means of the scheme, the fatigue life of the friction stir welded component can be more easily and accurately predicted.
Owner:BEIJING UNIV OF TECH

Experimental method for evaluating adaptability of plugging agent in low permeability crack rock core

The invention discloses a method for selecting a plugging agent most suitable for a low permeability crack rock core from plugging adjusting agents to be selected. The experimental method comprises the following steps that (1) low permeability crack rock core models are prepared, wherein cracks are manufactured with an artificial low permeability homogeneous columnar rock core and an artificial low permeability homogeneous square rock core as matrixes by referring to actual low permeability crack reservoirs, and a crack columnar rock core model and a crack square rock core model are manufactured; (2) the crack columnar rock core model or the crack square rock core model is taken as a physical model, the plugging performance of different plugging adjusting agents with the injection amount same as the crack size, and the breakthrough pressure gradient, the residual resistance factor and the plugging ratio of each plugging adjusting agent are worked out; firstly, the breakthrough pressure gradient of each plugging adjusting agent is compared with the minimum starting pressure gradient of the model, and the plugging agents with the breakthrough pressure gradients smaller than or equal to the minimum starting pressure gradient are removed; secondly, the plugging rate of the rest of the plugging adjusting agents are compared, and the plugging adjusting agent which larger the plugging rate is, larger the breakthrough pressure gradient is serves as the most adaptive plugging adjusting agent for the low permeability crack rock core.
Owner:CHINA UNIV OF PETROLEUM (BEIJING)

Method, device and system for detecting crack of insulator

The invention provides a method, a device and a system for detecting a crack of an insulator. The method comprises the steps of acquiring response signals of a porcelain insulator to be detected and a crack-free porcelain insulator in a modal analysis experiment; establishing a finite element model of the porcelain insulator to perform modal analysis to the porcelain insulator according to the physical property of the porcelain insulator; determining the inherent frequencies of the porcelain insulator to be detected and the crack-free porcelain insulator according to the response signals of the porcelain insulator to be detected and the crack-free porcelain insulator and the finite element model respectively; and determining the crack position of the porcelain insulator to be detected according to the relation of the inherent frequencies of the porcelain insulator to be detected and the crack-free porcelain insulator, the inherent frequency of the porcelain insulator, acquired in advance, and the crack position. According to the invention, the finite element model of the cracked porcelain insulator is established to analyze the influence of different crack positions and crack sizes on the inherent frequency of the porcelain insulator, so that the purpose of detecting the crack of the porcelain insulator is achieved, and the safety and the reliability of the porcelain insulator are improved.
Owner:STATE GRID CORP OF CHINA +2

Ultrasonic nondestructive detection method of material mico-crack expanded size

The invention provides an ultrasonic nondestructive detection method of material micro-crack expanded size. The method comprises the following steps: constructing a measurement system; manufacturing multiple reference samples, and performing repeated fatigue test on each reference sample; performing metallographic observation after each fatigue test so as to obtain a micro-crack length of each reference sample, and performing ultrasonic nonlinear Lamb wave measurement to compute a nonlinear parameter beta0 of each reference sample; obtaining a nonlinear parameter-fatigue life curve, marking micro-crack sizes corresponding to various points on the curve; performing nonlinear ultrasonic Lamb wave measurement on the to-be-tested sample to obtain the nonlinear parameter beta0, and finding outthe point corresponding to the nonlinear parameter beta0 in the above curve, and finding the length of the micro-crack corresponding to the point. A relationship of the micro-crack size and the nonlinear parameter is used for judging the micro-crack length and representing the fatigue damage, in-service equipment cannot be damaged, and the micro-crack state of the material on active can be quicklydetected at low cost.
Owner:EAST CHINA UNIV OF SCI & TECH

Method for preparing simulated stress corrosion crack with controllable crack size and conductivity

Provided is a method for preparing a simulated stress corrosion crack with the controllable crack size and conductivity. The method comprises the steps that firstly, two stainless steel test blocks are machined, and a pit flaw with a certain size and shape is pre-buried in a to-be-welded face of one test block according to the size of a real stress corrosion crack; then the pre-buried pit is filled with a selected high temperature resisting material with proper conductivity according to the conductivity of the real crack, and the two test blocks are welded together through the solid phase welding technology to obtain a welded test piece; the part, above the pre-buried flaw area, of the welded test piece is cut out, the machined surface flaw test piece can be used for eddy current testing experiments, and the real stress corrosion crack is simulated. The simulated test piece prepared through the method can effectively replace a stress corrosion crack test piece complex in actual shape and hard to prepare, the advantages of being easy to operate and achieve, low in cost and controllable in crack size and conductivity are achieved, and the test piece can be widely applied to a detectability certification system of a stress corrosion crack quantitative eddy current testing method.
Owner:哈尔滨智海睿核能源科技有限公司

Method for making longitudinal cracks in simulated test block welding seams

The invention discloses a method for making longitudinal cracks in simulated test block welding seams. The method comprises the following steps: prefabricating and welding, machining, cracking by adopting a mechanical method, trimming by adopting a mechanical processing method, teaming and selecting a teaming part welding method. Compared with an existing method for making longitudinal cracks in a simulated test block, the method disclosed by the invention has the advantages that additives are not added, and a metal material of the welding seams is adopted. The operation method is simple and practical, easy to grasp, and wide in scope of application. The made cracks are high in success rate and low in cost. The made cracks have topographic characteristics which are almost the same as those of true cracks, and are even consistent with those of true cracks, so that the characteristics of the true cracks can be reflected. The dimensions, namely height, length and generated positions, of the cracks are easy to control, the precision is high and the dimensions of the generated cracks easily meet requirements within an error range. The method disclosed by the invention is suitable for being applied as a simulated test block crack processing method for non-destructive testing of test pieces.
Owner:田国良

Testing device and simulation method of enhanced type terrestrial heat exploitation simulation

The invention relates to the field of design and manufacturing of new energy source development testing equipment and provides a testing device and a simulation method of enhanced type terrestrial heat exploitation simulation, aiming at solving the problem in the prior art that a complete set of equipment for simulating high-temperature and high-pressure environments does not exist. The testing device of the enhanced type terrestrial heat exploitation simulation, provided by the embodiment of the invention, is provided with a first pump and a heating device and is used for simulating underground high-temperature and high-pressure environments with different depths; the testing device is further provided with a second pump for providing high-temperature liquid for a liquid feeding hole of a test sample in a testing space and is provided with a plurality of acoustic emission sensors which are mounted in an manner of surrounding the test sample, are used for positioning an acoustic emission event and carrying out wave-velocity tomographic imaging and are used for monitoring positions of cracks and an evolution law of crack sizes. The testing device of the enhanced type terrestrial heat exploitation simulation, provided by the embodiment of the invention, can obtain testing data which has relatively great effect on optimization of production parameters and improvement of the production efficiency in actual field production.
Owner:CHONGQING UNIV

Device for monitoring service lives of valve casing of steam turbine and crack propagations of cylinder and method

The invention provides a device and a method for monitoring crack propagation life of a valve casing and a cylinder of a turbine. The method includes the specific steps of: flaw detection and determination of crack size of the valve casing and the cylinder of the turbine; computation of maximum main stress, a critical crack size, a crack propagation life, outer surface crack propagation life accumulation loss, an outer surface crack propagation residue life, inner surface crack propagation life accumulation loss, and an inner surface crack propagation residue life of parts where the crack is; controlling the crack propagation residue life of the turbine valve casing and cylinder; and printing an output result. The device has the advantages that online calculation and regular monitoring of the crack propagation residual life of the valve casing and the cylinder of the turbine are realized, if the crack propagation residual lives of the valve casing and the cylinder of the turbine are over short, scheduled heavy repair (A-level repair) is arranged in time so as to reasonably utilize the crack propagation residual lives of the valve casing and the cylinder of the turbine, and a technical effect of regularly monitoring the crack propagation residual lives of the valve casing and the cylinder of the turbine is achieved.
Owner:SHANGHAI POWER EQUIP RES INST

Heterogeneous material crack stress intensity factor calculation method applying DIC technology

The invention discloses a heterogeneous material crack stress intensity factor calculation method applying a DIC technology. The heterogeneous material crack stress intensity factor calculation methodcomprises the steps of: preparing a standard compression or tensile test piece of a heterogeneous material, carrying out unidirectional compression or stretching on the standard compression or tensile test piece to obtain an elastic modulus and a Poisson's ratio; preparing a heterogeneous material standard fracture test piece with cracks, and preparing speckles for carrying out a DIC test on thesurface of peripheral regions of the cracks; implementing a fracture experiment on the test piece to obtain a displacement field and a crack size of the region near a crack tip under different loads;selecting different integral paths, dividing subunits in an integral region, and calculating J-integral values of the subunits; performing filtering processing on the J-integral values, then performing superposition to obtain J-integral values on the integral paths, and converting the J-integral values into stress intensity factors K; repeating the above steps, calculating J-integral values underdifferent loads/displacements, and acquiring the stress intensity factor K at each loading moment. The heterogeneous material crack stress intensity factor calculation method has the advantages of high efficiency, high precision, high universality and the like.
Owner:SOUTH CHINA UNIV OF TECH

Method for detecting microcracks of pipeline through frequency multiplication modulation and time reversal of nonlinear ultrasonic guided wave

The invention discloses a method for detecting micro-cracks of a pipeline through a frequency multiplication modulation and time reversals of a nonlinear ultrasonic guided wave, and belongs to the field of nondestructive detection. The method comprises the following steps: 1) signal excitation: using two groups of emission ultrasonic transducers, wherein a first group of emission ultrasonic transducer excitating a single low-frequency, and a second group of emission ultrasonic transducer excitating a double high-frequency; 2) signal reception: the second group of emission transducer simultaneously receiving signals as a reception transducer; 3) nonlinear analysis: selecting a time reversal window function according to a sound field modulation side lobe frequency of omega1+omega2=3omega1; 4) signal time reversal: reversing intercepted time reversal signals, and sending the intercepted time reversal signals by the excitation signal transducers; and 5) energy focusing: focusing the signals at the micro-cracks. According to the method for detecting micro-cracks of the pipeline through the frequency multiplication modulation and time reversals of the nonlinear ultrasonic guided wave, the identification of micro-cracks is realized by utilizing the advantages that the propagation distance of the ultrasonic guided wave is long and the nonlinear ultrasound is highly sensitive to micro-cracks, meanwhile utilizing the characteristic of adaptive focusing of the time reversal algorithm; and the crack size is determined by utilizing a nonlinear ultrasonic parameter.
Owner:山东省特种设备检验研究院集团有限公司
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