The invention discloses a reliability-based
titanium alloy medium plate
welding optimization
control system and method for a
new energy vehicle, and the
system comprises a data obtaining and preprocessing module, a
performance prediction module, a reliability evaluation module and a process parameter optimization module,
welding process parameters and the tensile strength of a
welding joint, the welding width of the bottom surface of a welding seam and angular deformation under the corresponding
welding process parameters are recorded; the
performance prediction module is used for training and learning the sample data acquired in the
data acquisition module, the trained
performance prediction module is used for prediction, and the weight of an RBF neural network and the initial value of a
Gaussian function parameter are optimized based on an improved
genetic algorithm in the module; the reliability evaluation module is used for establishing a welding non-probabilistic
reliability model based on an
ellipsoid convex model and considering the tensile strength of a
welding joint, the
weld penetration depth and deformation, and evaluating the rationality of the current process parameter group by comparing the reliability obtained through calculation with a reliability threshold value; the process parameter optimization module is used for constructing a
fitness function about the tensile strength of a
welding joint, the weld width of the bottom surface of a welding seam and angular deformation by adopting a weight method, and optimizing an optimal process parameter
group based on a
particle swarm optimization algorithm of
simulated annealing; according to the invention, efficient and reliable
welding process optimization can be realized, the reliability and the performance stability of a
welding joint are ensured, and the experiment
trial and error cost is reduced.