The application discloses a
robust design method of surface-mounted
permanent magnet synchronous motor considering manufacturing tolerance, and the method is as follows: step 1, a parameterized model and a
data set of the surface-mounted
permanent magnet synchronous motor are established; step 2, a multi-output proxy model based on integrated learning is constructed; step 3, a manufacturing tolerance model is constructed; step 4, a robust
genetic algorithm considering manufacturing tolerance is executed; and step 5, evolution optimization and
verification are performed. Through construction of a high-precision mapping model of structure parameters-performance indexes, and embedding
tolerance analysis based on Monte Carlo sampling in the individual evaluation link of the
genetic algorithm, the performance robustness optimization of the
motor design scheme in the manufacturing error environment is realized. Compared with the method of optimization only under the
nominal size, the application can significantly reduce the performance discreteness of batch products, improve the tolerance to manufacturing deviation and the qualified rate while maintaining the
motor efficiency and output torque level, and is suitable for structural design and parameter optimization of various permanent
magnet motors.