The invention provides an optimized winding method and
system for a high-frequency
transformer winding. A comprehensive parameter
database based on
current density distribution data of a high-frequency
switching power supply is established, the axial temperature of a winding layer is collected in real time in combination with a self-calibration multi-axis winding device, and tension and interlayer gap compensation parameters are generated through
temperature gradient feedback. The tension parameter drives the
machine to adjust the winding tightness, and the gap parameter optimizes the heat dissipation channel. And synchronously fusing the current
distortion data of the LLC resonant topology and an
electromagnetic field simulation result, and generating a resonant frequency adjustment
signal to suppress abnormal high-frequency
current distribution. And dynamic matching of winding tightness,
current distribution and heat dissipation requirements is realized through cooperative control. According to the
system, electromagnetic, mechanical and thermal field multi-dimensional linkage is adopted, the
skin effect and hot spot concentration are reduced, the temperature rise gradient is balanced, and the high-frequency working condition stability is enhanced. According to the technical scheme, through electromagnetic, mechanical and thermal field cooperative regulation and control, the temperature rise
peak value of the high-frequency winding is greatly reduced, and the efficiency is greatly improved.