The invention discloses a small-size high-power power supply design method and application based on a planar
transformer, and the method comprises the following steps: S1, employing a planar
transformer structure comprising at least two
layers of PCB windings and a low-loss ferrite
magnetic core, enabling the windings to be formed through the
etching of PCB
copper foils, and enabling the
leakage inductance of the adjacent winding
layers to be reduced in a staggered stacking manner; s2, the planar
transformer is integrated into an LLC resonant half-bridge topology circuit, and
soft switching operation of a power supply
system under
high frequency is achieved by adjusting the primary and secondary turn ratio and
resonance parameters of the planar transformer. PCB
copper foil
etching windings and low-loss ferrite magnetic cores are adopted,
leakage inductance is reduced by stacking winding
layers in a staggered mode, and the reliability of the power supply
system is improved; the planar transformer is combined with
laser cutting to precisely control an air gap, so that primary and secondary
coupling coefficients are improved to a high
coupling state,
energy loss is reduced, the size of the transformer is effectively reduced, the planar transformer can be popularized to the fields of industrial power supplies,
energy storage systems and the like, and balance of small size and high power is achieved through collaborative optimization of the planar transformer and a topological structure.