The invention discloses a
metal wire doubling and breaking detection device and a control method thereof, and the detection device is characterized in that
metal wires to be detected are wound on the side wall of a reel
assembly in the circumferential direction of the reel
assembly, the adjacent
metal wires are spaced by a first preset distance, and the reel
assembly and an
eddy current sensor assembly are electrically connected with a control assembly; the
eddy current sensor assembly is arranged at the corresponding position of the side wall of the reel assembly, and the control assembly controls the
eddy current sensor assembly to reciprocate in the axial direction of the reel assembly. When the
eddy current sensor assembly moves in the axial direction of the reel assembly,
voltage detection signals of the two adjacent detection positions are obtained and subjected to differential operation,
voltage difference value signals are obtained, and if the
voltage difference value signals deviate from the preset voltage value range, it is judged that the metal wires wound around the reel assembly are doubled or broken. By constructing a high-precision defect recognition mechanism, common-mode
noise such as reel rotation vibration and environmental
electromagnetic interference is effectively filtered based on spatial position differential operation, and the defect recognition accuracy is greatly improved.