The invention provides a motor
stator potting structure
failure risk assessment and optimization design method. The method comprises the following steps: firstly, establishing a simplified numerical calculation domain based on a
potting structure, carrying out grid and
time step length independence
verification, carrying out parameter
sensitivity analysis and experimental measurement, and establishing a high-precision thermal-mechanical
coupling numerical calculation model; then, in combination with the
simulation result and the temperature change constitutive characteristics of the ultimate strength of the material, a node-level
failure risk calculation method is provided,
failure risk indexes of different stress forms are obtained, and a weighted comprehensive failure
risk evaluation standard is determined according to the contribution degree of the stress forms to failure behaviors; and finally, proposing a parameterized structure optimization scheme according to a dangerous area and a dominant
failure mechanism, carrying out quantitative evaluation and optimization on the candidate scheme under a weighted comprehensive failure
risk evaluation standard, and determining a final structure optimization scheme. The method has the advantages of closed flow loop and quantifiable indexes, and is suitable for
reliability design and
life evaluation of the motor encapsulation structure.