Vacuum sugar soaking device for preparing amber walnuts
By using a vacuum sugar soaking device to stir the sugar soaking in a vacuum environment, the problem of large equipment in the prior art and the easy damage of walnut kernels is solved, uniform syrup wrapping and efficient production are achieved, and the operation and cleaning process are simplified.
Patent Information
- Application Number
- CN202422600332.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-28
- Publication Date
- 2024-12-10
- Estimated Expiration
- 2034-10-28
AI Technical Summary
The existing amber walnut soaking method requires large-capacity equipment and is difficult to seal in vacuum, which can easily destroy the appearance of walnut kernels, resulting in many defective products and low production efficiency.
A vacuum sugar impregnation device is designed, including a mixing barrel, a mixing rack, a vacuum straw and heating wire. By rotating the mixing rack and grid under a vacuum environment, the walnut kernels are prevented from being damaged in the shape of the walnut kernel and passing through the cylinder and fixing. The rack realizes automatic drainage and reduces syrup waste.
Evenly wrap syrup in a vacuum environment to prevent damage to the appearance of walnut kernels, improve the quality and production efficiency of sugar impregnation, facilitate use, and reduce the difficulty of post-cleaning and syrup waste.
Smart Images
Figure CN222129246U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of amber walnut production, in particular to a vacuum sugar-impregnating device for preparing amber walnuts. Background Art
[0002] Walnut is a nut with extremely high nutritional value. It is not only crispy and delicious, but also rich in various nutrients that are beneficial to health. Amber walnut sugar dipping is a traditional process of coating walnut kernels with a layer of crystal clear sugar coating. The amber walnuts produced are golden in color, crispy and delicious.
[0003] The existing amber walnut sugar dipping method usually places the walnut kernels on a hanging basket, which is immersed in the syrup to dip the walnut kernels in sugar. This method requires a tank with a large capacity and a large inlet, which easily leads to a large equipment volume and difficulty in vacuum sealing. Alternatively, the sugar dipping is completed by stirring the syrup and the walnut kernels with a stirring device, which easily damages the shape of the walnut kernels and results in a large number of defective products, thereby affecting the quality of the walnut kernel sugar dipping and the production efficiency, and is inconvenient to use.
[0004] Therefore, it is necessary to design a vacuum sugar dipping device that can stir and soak walnut kernels in sugar under a vacuum environment, so that the syrup can be more evenly coated on the surface of the walnut kernels, preventing the appearance of the walnut kernels from being damaged, improving the quality of sugar dipping and production efficiency, and being easy to use for preparing amber walnuts. Utility Model Content
[0005] In order to overcome the existing amber walnut sugar dipping method, which is usually carried out through a hanging basket or a stirring device, both of which have their own disadvantages. The utility model provides a vacuum sugar dipping device for preparing amber walnuts, which can be used to stir and dip walnut kernels in sugar under a vacuum environment, so that the syrup is more evenly coated on the surface of the walnut kernel, preventing the shape of the walnut kernel from being damaged, improving the quality of sugar dipping and the efficiency of production, and being easy to use.
[0006] A vacuum sugar-impregnation device for preparing amber walnuts comprises a connecting frame, a stirring barrel, a drainage pipe, a first motor, a stirring frame, a second motor, a closing cover, a vacuum straw and a containing component, wherein the upper portion of the connecting frame is rotatably connected to the stirring barrel, the upper right side of the stirring barrel is connected to the drainage pipe, the right side of the stirring barrel is connected to the first motor, the interior of the stirring barrel is rotatably connected to the stirring frame, the output shaft of the first motor passes through the stirring barrel and is connected to the stirring frame, the upper front side of the connecting frame is connected to the second motor, the output shaft of the second motor is connected to the stirring barrel, the left portion of the stirring barrel is rotatably connected to the closing cover, the middle portion of the closing cover is connected to the vacuum straw, and a containing component is provided on the stirring barrel.
[0007] Furthermore, valves are rotatably provided on the liquid discharge pipe and the vacuum suction pipe.
[0008] Furthermore, the stirring frame is U-shaped.
[0009] Furthermore, the containing assembly includes a cylinder, a fixed frame, a mesh frame and a docking block. The cylinder is connected to the front and rear parts of the mixing barrel. A fixed frame is connected between the telescopic ends of the cylinder, the fixed frame is in contact with the mixing barrel, a mesh frame is rotatably connected to the fixed frame, the mesh frame is in contact with the mixing frame, a docking block is connected to the right side of the mesh frame, and the docking block is clamped with the mixing frame.
[0010] Furthermore, the docking block is hexagonal.
[0011] Furthermore, it also includes heating wires, and multiple heating wires are connected to the outer sides of the upper and lower parts of the mixing barrel.
[0012] The beneficial effects of the utility model are:
[0013] 1. The utility model puts the stirring barrel into a vacuum state, and then drives the stirring frame, the mesh frame and the docking block to rotate through the first motor, thereby stirring the syrup and the walnut kernels, so that the walnut kernels are immersed in sugar. Thus, the walnut kernels can be stirred and immersed in sugar under a vacuum environment, so that the syrup is more evenly wrapped on the surface of the walnut kernels, preventing the appearance of the walnut kernels from being damaged, improving the quality of the sugar immersion and the production efficiency, and being easy to use.
[0014] 2. The utility model drives the fixed frame to move through the cylinder, and then drives the grid frame and the docking block to move, so that the walnut kernels after being soaked in sugar are separated from the syrup for draining, and the flowing syrup will drip into the mixing barrel. Therefore, after the walnut kernels are soaked in sugar, the grid frame can be automatically lifted for draining, so that the syrup drips into the mixing barrel, preventing the syrup from dripping and contaminating the surrounding equipment, and reducing the waste of syrup.
[0015] 3. The utility model heats the syrup by the heating wire, and drives the stirring frame to rotate by the first motor. The stirring frame will contact and scrape the inner wall of the stirring barrel, so that the syrup can be heated and the inner wall can be scraped at the same time during the process of walnut kernels being soaked in sugar, thereby preventing the syrup from solidifying and sticking to the inner wall, reducing the difficulty of later cleaning. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a three-dimensional structural schematic diagram of the utility model.
[0017] Figure 2 It is a three-dimensional structural cutaway diagram of the utility model.
[0018] Figure 3 This is a partial three-dimensional structural sectional view of the first type of the utility model.
[0019] Figure 4 This is a schematic diagram of a second partial three-dimensional structure of the utility model.
[0020] In the above figures: 1: connecting frame, 2: stirring barrel, 20: drain pipe, 21: first motor, 22: stirring frame, 3: second motor, 4: heating wire, 5: closing cover, 6: vacuum straw, 7: cylinder, 8: fixing frame, 9: grid frame, 90: docking block. DETAILED DESCRIPTION
[0021] The present invention will be further described below in conjunction with specific embodiments. The illustrative embodiments and descriptions of the present invention are used to explain the present invention but are not intended to limit the present invention.
[0022] Vacuum sugar impregnation device for preparing amber walnuts, such as Figure 1-Figure 4 As shown, it includes a connecting frame 1, a mixing barrel 2, a discharge pipe 20, a first motor 21, a stirring frame 22, a second motor 3, a heating wire 4, a closing cover 5, a vacuum pipe 6, a cylinder 7, a fixing frame 8, a grid frame 9 and a docking block 90. The upper part of the connecting frame 1 is rotatably connected to the mixing barrel 2, the upper right side of the mixing barrel 2 is connected to the discharge pipe 20, the right side of the mixing barrel 2 is connected to the first motor 21, the inside of the mixing barrel 2 is rotatably connected to the stirring frame 22, the output shaft of the first motor 21 passes through the mixing barrel 2 and is connected to the stirring frame 22, the stirring frame 22 is U-shaped, the upper front side of the connecting frame 1 is connected to the second motor 3, and the output shaft of the second motor 3 is connected to the mixing barrel 2. Five heating wires 4 are connected to the outer sides of the upper and lower parts of the mixing barrel 2 for heating. The left part of the mixing barrel 2 is rotatably connected to a closing cover 5, and the middle part of the closing cover 5 is connected to a vacuum pipette 6. The discharge pipe 20 and the vacuum pipette 6 are rotatably provided with valves for controlling the inflow and outflow of syrup and the extraction of air. The front and rear parts of the mixing barrel 2 are connected to a cylinder 7, and a fixed frame 8 is connected between the telescopic ends of the cylinder 7, and the fixed frame 8 is in contact with the mixing barrel 2. A grid frame 9 is rotatably connected to the fixed frame 8, and the grid frame 9 is in contact with the stirring frame 22. A docking block 90 is connected to the right side of the grid frame 9, and the docking block 90 is clamped with the stirring frame 22. The docking block 90 is hexagonal, which is convenient for docking with the stirring frame 22.
[0023] When vacuum sugar dipping is required for preparing amber walnuts, the device can be used. The device is brought to the place where amber walnuts need to be prepared, so that the connecting frame 1 is in contact with the ground, and then the second motor 3 is started, and the stirring barrel 2 is driven to rotate ninety degrees by the second motor 3, and then the second motor 3 is turned off, and then the closing cover 5 is pulled by hand to turn it open, and then the boiled syrup is poured into the stirring barrel 2, and then the walnut kernels are put into the grid 9, and then the closing cover 5 is turned to close, and then the heating wire 4 is started to heat the syrup, and then a vacuum pump is externally connected through the vacuum pipe 6, and then the valve on the vacuum pipe 6 is turned to open, and the air in the stirring barrel 2 is evacuated by the vacuum pump, so that the stirring barrel 2 is in a vacuum state, and then the valve is turned to close, and then The second motor 3 is then started to operate in the reverse direction, so that the mixing barrel 2 rotates in the reverse direction and resets, and then the first motor 21 is started, and the stirring frame 22 is driven to rotate by the first motor 21. The stirring frame 22 is U-shaped, and then the grid frame 9 and the docking block 90 are driven to rotate, and then the syrup and the walnut kernels are stirred, so that the walnut kernels are soaked in sugar, so that the walnut kernels can be stirred and soaked in sugar under a vacuum environment, so that the syrup is more evenly wrapped on the surface of the walnut kernels, and the shape of the walnut kernels is prevented from being damaged, the quality of the sugar soaking and the efficiency of production are improved, and it is convenient to use. When the stirring frame 22 rotates, the stirring frame 22 will contact and scrape the inner wall of the mixing barrel 2, so that the syrup can be heated during the process of soaking the walnut kernels in sugar while scraping the inner wall, so as to prevent the sugar from being soaked in sugar. The slurry solidifies to prevent the syrup from sticking to the inner wall, reducing the difficulty of later cleaning. After the sugar dipping is completed, the first motor 21 is turned off, and the second motor 3 is started. The stirring barrel 2 is driven to rotate ninety degrees by the second motor 3, and then the closing cover 5 is rotated to open, and then the cylinder 7 is started, and the fixed frame 8 is driven to move by the cylinder 7, and then the grid frame 9 and the docking block 90 are driven to move, so that the walnut kernels after the sugar dipping are separated from the syrup for draining, and the outflowing syrup will drip into the stirring barrel 2, so that the grid frame 9 can be automatically lifted up for draining after the walnut kernels are soaked in sugar, so that the syrup drips into the stirring barrel 2, preventing the syrup from dripping and polluting the surrounding equipment, and reducing the waste of syrup. After the sugar draining is completed, the walnut kernels in the grid frame 9 are taken out, and then the new The walnut kernels are put into the grid frame 9, and then the cylinder 7 is started to operate in the reverse direction, so that the fixed frame 8, the grid frame 9 and the docking block 90 move in the reverse direction, so that the docking block 90 is engaged with the stirring frame 22. The docking block 90 is hexagonal, which is convenient for docking with the stirring frame 22. Then the closing cover 5 is rotated to close, and the air in the stirring barrel 2 is extracted by the vacuum pump, and then the second motor 3 is started to drive the stirring barrel 2 to rotate and reset, and then the first motor 21 is started to drive the stirring frame 22 and the grid frame 9 to rotate, and then the walnut kernels are soaked in sugar, and then the above operation is repeated until the walnut kernels are completely soaked in sugar, and the valve on the discharge pipe 20 is rotated to open, so that the syrup is discharged from the discharge pipe 20, and then the heating wire 4 is turned off, and then the device can be cleaned.
[0024] Although the present invention has been described with reference to exemplary embodiments, it should be understood that the present invention is not limited to the disclosed exemplary embodiments. The scope of the following claims is to be accorded the broadest interpretation so as to encompass all modifications and equivalent structures and functions.
Claims
1. A vacuum sugar soaking device for preparing amber walnuts, characterized by: The invention comprises a connecting frame (1), a stirring barrel (2), a liquid discharge pipe (20), a first motor (21), a stirring frame (22), a second motor (3), a closing cover (5), a vacuum suction pipe (6) and a containing assembly. The upper part of the connecting frame (1) is rotatably connected to the stirring barrel (2), the upper right side of the stirring barrel (2) is connected to the liquid discharge pipe (20), the right side of the stirring barrel (2) is connected to the first motor (21), the stirring frame (22) is rotatably connected inside the stirring barrel (2), the output shaft of the first motor (21) passes through the stirring barrel (2) and is connected to the stirring frame (22), the upper front side of the connecting frame (1) is connected to the second motor (3), the output shaft of the second motor (3) is connected to the stirring barrel (2), the left part of the stirring barrel (2) is rotatably connected to the closing cover (5), the middle part of the closing cover (5) is connected to the vacuum suction pipe (6), and the containing assembly is provided on the stirring barrel (2).
2. The vacuum sugar impregnation device for preparing amber walnuts according to claim 1, characterized in that: The liquid discharge pipe (20) and the vacuum suction pipe (6) are both rotatably provided with valves.
3. The vacuum sugar impregnation device for preparing amber walnuts according to claim 2, characterized in that: The stirring frame (22) is U-shaped.
4. The vacuum sugar impregnation device for preparing amber walnuts according to claim 3 is characterized in that: The containing assembly comprises a cylinder (7), a fixed frame (8), a net frame (9) and a docking block (90). The front and rear parts of the mixing barrel (2) are both connected to the cylinder (7). The fixed frame (8) is connected between the telescopic ends of the cylinder (7). The fixed frame (8) is in contact with the mixing barrel (2). The net frame (9) is rotatably connected to the fixed frame (8). The net frame (9) is in contact with the mixing frame (22). The right side of the net frame (9) is connected to the docking block (90). The docking block (90) is clamped with the mixing frame (22).
5. The vacuum sugar impregnation device for preparing amber walnuts according to claim 4, characterized in that: The docking block (90) is hexagonal.