Device for monitoring materials in reaction kettle

Abstract

The utility model discloses a device for monitoring materials in a reaction kettle, and relates to the technical field of reaction kettles, the device comprises a monitoring device, the monitoring device comprises a monitoring mechanism, a liquid level detection mechanism and a connecting and fixing assembly, one end of the monitoring mechanism is fixedly installed on one side of the connecting and fixing assembly through a bolt, and the other end of the monitoring mechanism is connected with the liquid level detection mechanism. The reaction kettle liquid level detection device has the advantages that the bottom end of the liquid level detector is provided with the contact sensing head, so that the liquid level detector is driven by the electric telescopic rod to descend, the liquid level detector is in contact with a material or a liquid material in the reaction kettle, and the liquid level detection device is used for detecting the liquid level in the reaction kettle. And when a contact sensing head arranged at the bottom of the liquid level detector is in contact with the bottom of the reaction kettle, the liquid level detector measures the material or liquid material in the reaction kettle, so that the effect of metering the material or liquid material in the reaction kettle is achieved.

Description

Technical Field

[0001] The utility model relates to the technical field of reactors, in particular to a device for monitoring materials in a reactor. Background Art

[0002] In the production fields of chemical, pharmaceutical, food, etc., reactors are usually used in mixing, reaction and other process. The state of materials, liquid level and other parameters need to be monitored and controlled to ensure the safety and stability of the production process.

[0003] After searching, the applicant found that a Chinese patent disclosed "a material monitoring device in a reactor", and its publication (announcement) number is "CN 220019521 U". This patent mainly monitors the reaction state of the material in the reactor by monitoring the probe, and at the same time, the searchlight provides auxiliary lighting treatment to achieve the effect of increasing stability. However, when monitoring the material, the device can only observe the appearance and surface of the material, and it is difficult to measure the content of the material. For this reason, we propose a material monitoring device in a reactor. Utility Model Content

[0004] The utility model aims to provide a device for monitoring materials in a reaction kettle.

[0005] In order to solve the problems raised in the above-mentioned background technology, the utility model provides the following technical solutions: the material monitoring device in the reactor includes a monitoring device, the monitoring device includes a monitoring mechanism, a liquid level detection mechanism and a connecting and fixing component, one end of the monitoring mechanism is fixedly installed on one side of the connecting and fixing component by bolts, the top surface of the liquid level detection mechanism is connected to the bottom end of the connecting and fixing component, the liquid level detection mechanism includes an electric telescopic rod, a liquid level detector and a contact sensing head, the bottom surface of the electric telescopic rod is connected to the top surface of the liquid level detector by bolts, and the contact sensing head is arranged at the bottom end of the liquid level detector.

[0006] As a further solution of the utility model: the connection and fixing assembly includes a circuit box, a wire harness tube, a mounting plate, a controller and a numerical control panel. The back of the circuit box is through-connected to one end of the wire harness tube, the other end of the wire harness tube is connected to the surface of the controller through the mounting plate, and the numerical control panel is linearly connected to the inside of the controller through a power cord.

[0007] As a further solution of the utility model: the cable bundle tube comprises an inner tube and an outer tube, the surface of the inner tube is matched with the inner wall of the outer tube, and the inner tube can move to a certain extent inside the outer tube.

[0008] As a further solution of the utility model: the monitoring mechanism includes a high-definition camera, a connecting block and a scrubbing component, the bottom end of the high-definition camera is fixedly connected to the top end of the connecting block, and the scrubbing component is arranged below the camera end of the high-definition camera.

[0009] As a further solution of the utility model: the wiping assembly includes a water baffle and a miniature wiper, one side of the water baffle is fixedly installed above the front end of the high-definition camera, one side of the miniature wiper is arranged below the camera end of the high-definition camera, and the wiper path is adapted to the mirror of the camera end.

[0010] As a further solution of the utility model: the circuit box is made of waterproof material as a whole, and the data line and power line of the liquid level detector and the high-definition camera are inserted into the circuit box.

[0011] As a further solution of the utility model: the data line and the power line are connected to the access end of the controller through a cable tube, and a mounting buckle is provided at the edge of the back side of the controller.

[0012] By adopting the above technical solution, compared with the prior art, the beneficial effects of the utility model are:

[0013] 1. The utility model is connected to the liquid level detector through the bottom end of the electric telescopic rod, and the bottom end of the liquid level detector is equipped with a contact sensing head, so that the liquid level detector is driven to descend by the electric telescopic rod, so that the liquid level detector contacts the material or liquid inside the reactor, and then the contact sensing head arranged at the bottom of the liquid level detector contacts the bottom of the reactor, so that the liquid level detector measures the material or liquid inside the reactor, thereby achieving the effect of measuring the material or liquid inside the reactor;

[0014] 2. The utility model can achieve the effect of real-time monitoring of materials or liquids inside the reactor by installing a high-definition camera on one side of the circuit box. Through the scrubbing component installed at the camera end of the high-definition camera, when the materials or liquids inside the reactor react, they can be splashed onto the mirror surface of the high-definition camera for scrubbing, thereby effectively preventing the blurring of the mirror surface from affecting the observation of the staff. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is an overall schematic diagram of an embodiment of the utility model;

[0016] Figure 2 This is a schematic diagram of a circuit box in an embodiment of the utility model;

[0017] Figure 3 This is a schematic diagram of a water retaining plate in an embodiment of the utility model;

[0018] Figure 4This is a schematic diagram of an electric telescopic rod in an embodiment of the utility model;

[0019] Figure 5 It is a schematic diagram of a wire harness tube in an embodiment of the utility model.

[0020] In the figure: 1. Monitoring equipment; 2. Monitoring mechanism; 21. High-definition camera; 22. Connecting block; 23. Scrubbing assembly; 231. Water baffle; 232. Mini wiper; 3. Liquid level detection mechanism; 31. Electric telescopic rod; 32. Liquid level detector; 33. Contact sensor head; 4. Connecting and fixing assembly; 41. Circuit box; 42. Wire harness tube; 43. Mounting plate; 44. Controller; 45. CNC panel. DETAILED DESCRIPTION

[0021] The specific implementation methods of the present invention are further described below in conjunction with the accompanying drawings. It should be noted that the description of these implementation methods is used to help understand the present invention, but does not constitute a limitation of the present invention. In addition, the technical features involved in each implementation method of the present invention described below can be combined with each other as long as they do not conflict with each other.

[0022] Example 1, please refer to the attached Figure 1 -Attached Figure 5 The utility model provides a technical solution: the material monitoring device in the reactor includes a monitoring device 1, the monitoring device 1 includes a monitoring mechanism 2, a liquid level detection mechanism 3 and a connecting and fixing component 4, one end of the monitoring mechanism 2 is fixedly installed on one side of the connecting and fixing component 4 by bolts, the top surface of the liquid level detection mechanism 3 is connected to the bottom end of the connecting and fixing component 4, the liquid level detection mechanism 3 includes an electric telescopic rod 31, a liquid level detector 32 and a contact sensing head 33, the bottom surface of the electric telescopic rod 31 is connected to the top surface of the liquid level detector 32 by bolts, and the contact sensing head 33 is arranged at the bottom end of the liquid level detector 32.

[0023] In this embodiment, the circuit box 41 can well gather and protect the data line and power line connecting the high-definition camera 21 and the liquid level detector 32 to prevent the liquid or material from affecting the line when the reaction is carried out inside the reactor. The connecting and fixing component 4 includes a circuit box 41, a wire bundle tube 42, a mounting plate 43, a controller 44 and a numerical control panel 45. The back of the circuit box 41 is through-connected to one end of the wire bundle tube 42, and the other end of the wire bundle tube 42 is connected to the surface of the controller 44 through the mounting plate 43. The numerical control panel 45 is linearly connected to the inside of the controller 44 through the power line.

[0024] In this embodiment, the inner tube and the outer tube are telescoped to a certain extent, thereby effectively preventing the liquid level detector 32 from having errors due to the uneven bottom of the reactor. The wire bundle tube 42 includes an inner tube and an outer tube, the surface of the inner tube is adapted to the inner wall of the outer tube, and the inner tube can move to a certain extent inside the outer tube.

[0025] Specifically, the bottom end of the electric telescopic rod 31 is connected to the liquid level detector 32, and a contact sensing head 33 is installed at the bottom end of the liquid level detector 32, so that the electric telescopic rod 31 drives the liquid level detector 32 to descend, so that the liquid level detector 32 contacts the material or liquid inside the reactor, and then when the contact sensing head 33 arranged at the bottom of the liquid level detector 32 contacts the bottom of the reactor, the liquid level detector 32 measures the material or liquid inside the reactor, thereby achieving the effect of measuring the material or liquid inside the reactor.

[0026] Example 2, please refer to the attached Figure 1 -Attached Figure 5 The utility model provides a technical solution: the material monitoring device in the reactor includes a monitoring device 1, the monitoring device 1 includes a monitoring mechanism 2, a liquid level detection mechanism 3 and a connecting and fixing component 4, one end of the monitoring mechanism 2 is fixedly installed on one side of the connecting and fixing component 4 by bolts, the top surface of the liquid level detection mechanism 3 is connected to the bottom end of the connecting and fixing component 4, the liquid level detection mechanism 3 includes an electric telescopic rod 31, a liquid level detector 32 and a contact sensing head 33, the bottom surface of the electric telescopic rod 31 is connected to the top surface of the liquid level detector 32 by bolts, and the contact sensing head 33 is arranged at the bottom end of the liquid level detector 32.

[0027] In this embodiment, the monitoring mechanism 2 includes a high-definition camera 21, a connecting block 22 and a scrubbing component 23. The bottom end of the high-definition camera 21 is fixedly connected to the top end of the connecting block 22, and the scrubbing component 23 is arranged below the camera end of the high-definition camera 21.

[0028] In this embodiment, the water baffle 231 can protect the high-definition camera 21 to a certain extent. The scrubbing component 23 includes a water baffle 231 and a miniature wiper 232. One side of the water baffle 231 is fixedly installed above the front end of the high-definition camera 21, and one side of the miniature wiper 232 is arranged below the camera end of the high-definition camera 21, and the wiper path is adapted to the mirror of the camera end.

[0029] In this embodiment, the circuit box 41 is made of waterproof material as a whole, and the data line and power line of the liquid level detector 32 and the high-definition camera 21 are inserted into the circuit box 41 .

[0030] In this embodiment, the mounting buckle can conveniently connect the controller 44 to the outer surface of the reactor, and the data line and the power line are connected to the access end of the controller 44 through the cable bundle tube 42. A mounting buckle is provided at the back edge of the controller 44.

[0031] Specifically, by installing the high-definition camera 21 on one side of the circuit box 41, the material or liquid inside the reactor can be monitored in real time. The scrubbing component 23 installed at the camera end of the high-definition camera 21 can splash onto the mirror surface of the high-definition camera 21 when the material or liquid inside the reactor reacts, and scrub it, thereby effectively preventing the blurring of the mirror surface from affecting the staff's observation.

[0032] Working principle:

[0033] First, extend the wire bundle tube 42 to the interior of the reactor through the installation hole opened on one side of the reactor, and then install the circuit box 41 at one end of the wire bundle tube 42 extending to the interior of the reactor. Then, install the monitoring mechanism 2 and the liquid level detection mechanism 3 on the surface of the circuit box 41, and the staff operates the controller 44 installed outside the reactor to control the monitoring mechanism 2 and the liquid level detection mechanism 3 inside the reactor, so as to achieve monitoring and measurement. At this point, the entire work process is completed.

[0034] The above-mentioned front, back, left, right, top and bottom are all based on the figures in the specification. Figure 1 As a benchmark, according to the person's observation perspective, the side of the device facing the observer is defined as the front, the left side of the observer is defined as the left, and so on.

[0035] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as limiting the scope of protection of the present invention.

[0036] It should be noted that the equipment structure and drawings of the utility model mainly describe the principle of the utility model. In terms of the technology of the design principle, the settings of the power mechanism, power supply system and control system of the device are not fully described. On the premise that the technical personnel in this field understand the principle of the above utility model, the details of the power mechanism, power supply system and control system can be clearly known. The control method of the application document is automatic control through a controller, and the control circuit of the controller can be realized by simple programming by the technical personnel in this field;

[0037] The standard parts used therein can all be purchased from the market and can be customized according to the instructions and drawings. The specific connection methods of each part adopt conventional means such as mature bolts, rivets, welding, etc. in the prior art. The machinery, parts and equipment all adopt conventional models in the prior art, and the structures and principles of the components known to technical personnel in this field can be known by these technical personnel through technical manuals or through conventional experimental methods.

[0038] The embodiments of the present invention are described in detail above with reference to the accompanying drawings, but the present invention is not limited to the described embodiments. For those skilled in the art, various changes, modifications, substitutions and variations of these embodiments are made without departing from the principles and spirit of the present invention, and still fall within the scope of protection of the present invention.

Claims

1. A device for monitoring materials in a reactor, comprising a monitoring device (1), characterized in that: The monitoring device (1) comprises a monitoring mechanism (2), a liquid level detection mechanism (3) and a connecting and fixing component (4); one end of the monitoring mechanism (2) is fixedly mounted on one side of the connecting and fixing component (4) by means of bolts; the top surface of the liquid level detection mechanism (3) is connected to the bottom end of the connecting and fixing component (4); the liquid level detection mechanism (3) comprises an electric telescopic rod (31), a liquid level detector (32) and a contact sensing head (33); the bottom surface of the electric telescopic rod (31) is connected to the top surface of the liquid level detector (32) by means of bolts; and the contact sensing head (33) is arranged at the bottom end of the liquid level detector (32).

2. A device for monitoring materials in a reactor according to claim 1, characterized in that: The connection and fixing assembly (4) comprises a circuit box (41), a wire harness tube (42), a mounting plate (43), a controller (44) and a numerical control panel (45); the back of the circuit box (41) is connected to one end of the wire harness tube (42); the other end of the wire harness tube (42) is connected to the surface of the controller (44) via the mounting plate (43); and the numerical control panel (45) is connected to the internal linear connection of the controller (44) via a power line.

3. A device for monitoring materials in a reactor according to claim 2, characterized in that: The cable bundle tube (42) comprises an inner tube and an outer tube, the surface of the inner tube is matched with the inner wall of the outer tube, and the inner tube can move inside the outer tube to a certain extent.

4. The device for monitoring materials in a reactor according to claim 1, characterized in that: The monitoring mechanism (2) comprises a high-definition camera (21), a connecting block (22) and a scrubbing assembly (23); the bottom end of the high-definition camera (21) is fixedly connected to the top end of the connecting block (22); and the scrubbing assembly (23) is arranged below the camera end of the high-definition camera (21).

5. A device for monitoring materials in a reactor according to claim 4, characterized in that: The scrubbing assembly (23) comprises a water baffle (231) and a miniature wiper (232), one side of the water baffle (231) being fixedly mounted above the front end of the high-definition camera (21), one side of the miniature wiper (232) being arranged below the camera end of the high-definition camera (21), and the wiper path being adapted to the camera end mirror.

6. A device for monitoring materials in a reactor according to claim 2, characterized in that: The circuit box (41) is made of waterproof material as a whole, and the data line and power line of the liquid level detector (32) and the high-definition camera (21) are inserted into the interior of the circuit box (41).

7. A device for monitoring materials in a reactor according to claim 6, characterized in that: The data line and the power line are connected to the access end of the controller (44) through a cable bundle tube (42), and a mounting buckle is provided at the back edge of the controller (44).

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