Scrap collecting device of optical lens cutting machine
By designing an automatic screening system in an optical lens cutting machine, using the gear and rack system driven by a servo motor, combined with the agitation of bristles, automatic screening of glass debris is achieved, and artificial screening in the prior art is solved The problem of inefficiency improves the automation and production efficiency of equipment.
Patent Information
- Application Number
- CN202420857415.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-24
- Publication Date
- 2024-12-10
- Estimated Expiration
- 2034-04-24
AI Technical Summary
The collection device of existing optical lens cutting machines cannot automatically screen glass debris, resulting in the need of artificial screening, which reduces the efficiency of the equipment.
A debris collection device including cutting countertops, servo motors, gears, straight racks, L-shaped plates and bristles is designed, and a gear and rack system driven by gravity and servo motors are used to pass through the first leakage hole and the second The leaking holes are secondary screened, the bristles and debris are agitated with each other, shaken and filter debris smaller than the specific pore size.
Automatic glass debris screening is realized, which improves the recycling rate of debris, reduces artificial operations, and improves production efficiency and equipment automation level.
Smart Images

Figure CN222135191U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of debris collection, in particular to a debris collection device for an optical lens cutting machine. Background Art
[0002] With the development of modern mechanical processing industry, the requirements for cutting quality and precision are constantly increasing, and the requirements for improving production efficiency, reducing production costs, and having highly intelligent automatic cutting functions are also increasing. The development of CNC cutting machines must adapt to the requirements of the development of modern mechanical processing industry. Optical lenses refer to optical glass lenses. Optical glass is made of high-purity silicon, boron, sodium, potassium, zinc, lead, magnesium, calcium, barium and other oxides mixed according to a specific formula and melted at high temperature in a platinum crucible. The cutting machine can cut and process optical lenses, and the generated glass debris will be collected by the collection device.
[0003] The cutting machine can cut the optical lens, and the collecting device is located at the bottom of the cutting machine, so the leftover debris can be collected. The collecting device is mostly made directly from a single box body. The glass debris can be recycled after screening, but the collecting device cannot screen the debris and can only screen the glass debris manually, thus reducing the use scope of the collecting device. Therefore, it is particularly important to design a debris collection device for an optical lens cutting machine. Utility Model Content
[0004] The purpose of the utility model is to provide a debris collection device for an optical lens cutting machine to solve the problem in the above background technology that glass debris can be recycled after screening, but the collection device cannot screen the debris and can only screen the glass debris manually.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a debris collection device for an optical lens cutting machine, comprising a debris collection table, a plurality of support rods are arranged on the top of the debris collection table, a cutting table surface is arranged at one end of the plurality of support rods, a plurality of first leakage holes are opened on the surface of the cutting table surface, a plurality of second leakage holes are opened at the bottom end of the debris collection table, a chip collection box is placed on the bottom of the debris collection table, an L-shaped frame is fixedly installed on the front of the debris collection table, a servo motor is arranged on one side of the L-shaped frame, a restraining rod is arranged inside the cutting table surface, a reinforcement block is sleeved on one end of the restraining rod, and a straight rack is arranged at the bottom end of the reinforcement block.
[0006] As a preferred technical solution of the utility model, the top end of the straight rack is fixedly connected to the bottom end of the reinforcement block, and the output shaft of the servo motor is transmission-connected with a gear.
[0007] As a preferred technical solution of the utility model, the gear is meshedly connected with a straight rack.
[0008] As a preferred technical solution of the utility model, the reinforcement block is movably sleeved with one end of the restraining rod, and a limiting plate is provided on the top of the reinforcement block.
[0009] As a preferred technical solution of the utility model, a plurality of L-shaped plates are arranged at the top end of the limiting plate, and a plurality of bristles are arranged at the bottom ends of the plurality of L-shaped plates.
[0010] As a preferred technical solution of the utility model, the positions where the bristles are arranged are all arranged at equal intervals.
[0011] As a preferred technical solution of the present utility model, the diameters of the plurality of first leakage holes are all greater than the diameters of the plurality of second leakage holes.
[0012] Compared with the prior art, the beneficial effects of the utility model are:
[0013] 1. The utility model is a debris collection device for an optical lens cutting machine. A cutting table, a servo motor, a gear, a straight rack, an L-shaped plate and bristles are arranged. The debris collection table is located at the bottom of the cutting machine. The cut debris falls to the surface of the cutting table due to gravity for collection. At the same time, the servo motor is started to drive the gear to rotate synchronously. When the gear rotates clockwise, it drives the straight rack meshing with it to move right. Multiple L-shaped plates and multiple bristles move right at the same time. The bottom surface of the bristles and the debris are stirred with each other, so that the debris smaller than the aperture of the first leakage hole can be shaken out and continue to pass through the first leakage hole to the surface of the second leakage hole for secondary screening.
[0014] 2. The utility model provides a debris collection device for an optical lens cutting machine, which comprises a first leakage hole, a second leakage hole, a restraining rod and a reinforcement block. The aperture of the first leakage hole is larger than that of the second leakage hole, so the first leakage hole can filter debris of a larger volume, and the debris collection box can collect debris smaller than the aperture of the second leakage hole. During the repeated rotation of the gear, the reinforcement block is driven to move left and right at one end of the restraining rod, thereby driving multiple L-shaped plates to move left and right, ensuring that the bristles move back and forth regularly on the top of the cutting table. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 This is a front view structural schematic diagram of the utility model;
[0016] Figure 2 For the utility model Figure 1 The enlarged view of point A in the middle;
[0017] Figure 3 It is a side view structural schematic diagram of the utility model;
[0018] Figure 4It is a partial side structural schematic diagram of the utility model.
[0019] In the figure: 1. debris collection table; 2. support rod; 3. cutting table; 4. first leakage hole; 5. second leakage hole; 6. chip collection box; 7. L-shaped frame; 8. servo motor; 9. gear; 10. straight rack; 11. restraining rod; 12. reinforcement block; 13. L-shaped plate; 14. limit plate; 15. brush. DETAILED DESCRIPTION
[0020] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0021] See also Figure 1-4 The utility model provides a technical solution for a debris collection device of an optical lens cutting machine:
[0022] Embodiment 1:
[0023] like Figure 1-3 As shown, a debris collection device of an optical lens cutting machine comprises a debris collection table 1, a plurality of support rods 2 are arranged on the top of the debris collection table 1, a cutting table 3 is arranged at one end of the plurality of support rods 2, a plurality of first leakage holes 4 are opened on the surface of the cutting table 3, a plurality of second leakage holes 5 are opened at the bottom end inside the debris collection table 1, a debris collection box 6 is placed at the bottom of the debris collection table 1, an L-shaped frame 7 is fixedly installed on the front of the debris collection table 1, a servo motor 8 is arranged on one side of the L-shaped frame 7, a restraining rod 11 is arranged inside the cutting table 3, a reinforcement block 12 is sleeved on one end of the restraining rod 11, a straight rack 10 is arranged at the bottom end of the reinforcement block 12, and at the same time, the servo motor 8 is started to drive the gear 9 to rotate synchronously, and when the gear 9 rotates clockwise, it drives the straight rack 10 meshing with it to move to the right, and the plurality of L-shaped plates 13 and the plurality of bristles 15 move to the right at the same time, and the bottom surface of the bristles 15 and the debris are stirred with each other, so that the debris smaller than the aperture of the first leakage hole 4 can be shaken out.
[0024] Embodiment 2:
[0025] Based on the first embodiment, Figure 1 and Figure 4As shown, the reinforcement block 12 is movably sleeved with one end of the binding rod 11, a limiting plate 14 is arranged at the top of the reinforcement block 12, a plurality of L-shaped plates 13 are arranged at the top of the limiting plate 14, and a plurality of bristles 15 are arranged at the bottom ends of the plurality of L-shaped plates 13. The utility model provides a debris collection device for an optical lens cutting machine, by providing a first leakage hole 4, a second leakage hole 5, a binding rod 11 and a reinforcement block 12, the aperture of the first leakage hole 4 is larger than the aperture of the second leakage hole 5, so the first leakage hole 4 can filter a larger volume of debris, and the debris collection box 6 can collect debris with a smaller aperture than the second leakage hole 5.
[0026] Working principle: With the development of modern mechanical processing industry, the requirements for cutting quality and precision are constantly improving, and the requirements for improving production efficiency, reducing production costs, and having highly intelligent automatic cutting functions are also increasing. The development of CNC cutting machines must adapt to the requirements of the development of modern mechanical processing industry. Optical lenses refer to optical glass lenses. Cutting machines can cut and process optical lenses. The generated glass debris will be collected by the collection device. The debris collection table 1 is located at the bottom of the cutting machine. The cut debris falls to the surface of the cutting table 3 with gravity for collection. At the same time, the servo motor 8 is started to drive the gear 9 to rotate synchronously. When the gear 9 rotates clockwise, it drives the straight rack 10 meshing with it to move to the right. Multiple L-shaped plates 13 and multiple bristles 15 move to the right at the same time. The bottom surface of the bristle 15 and the debris stir each other, which can shake out the debris smaller than the aperture of the first leakage hole 4. The start of the servo motor 8 can drive the gear 9 to rotate clockwise and counterclockwise, and can also drive the limit plate 14 to move left and right. After the limit plate 14 moves, it will drive multiple L-shaped plates 13 to move left and right at the same time. The debris stirred by the bristles 15, the debris smaller than the aperture of the first leakage hole 4 continues to pass through the first leakage hole 4 to the surface of the second leakage hole 5 for secondary screening. The aperture of the first leakage hole 4 is larger than the aperture of the second leakage hole 5, so the first leakage hole 4 can filter a larger volume of debris, and the chip collecting box 6 can collect debris smaller than the aperture of the second leakage hole 5. During the repeated rotation of the gear 9, it drives the reinforcement block 12 to move left and right at one end of the binding rod 11, thereby driving multiple L-shaped plates 13 to move left and right, ensuring that the bristles 15 regularly move back and forth on the top of the cutting table 3, and the cutting table 3 and the debris collection table 1 are fixed by multiple support rods 2.
[0027] In the description of the present invention, it is necessary to understand that the indicated orientation or positional relationship is based on the orientation or positional relationship shown in the accompanying drawings, and is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.
[0028] In the present invention, unless otherwise clearly stipulated and limited, for example, it can be a fixed connection, a detachable connection, or an integrated connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. Unless otherwise clearly defined, for ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to the specific circumstances.
[0029] Although the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A debris collection device for an optical lens cutting machine, comprising a debris collection table (1), characterized in that: A plurality of support rods (2) are arranged on the top of the debris collection table (1), a cutting table (3) is arranged at one end of the plurality of support rods (2), a plurality of first leakage holes (4) are opened on the surface of the cutting table (3), a plurality of second leakage holes (5) are opened at the bottom end of the debris collection table (1), a chip collection box (6) is placed at the bottom of the debris collection table (1), an L-shaped frame (7) is fixedly installed on the front of the debris collection table (1), a servo motor (8) is arranged on one side of the L-shaped frame (7), a restraining rod (11) is arranged inside the cutting table (3), a reinforcing block (12) is sleeved on one end of the restraining rod (11), and a straight rack (10) is arranged at the bottom end of the reinforcing block (12).
2. The debris collection device for an optical lens cutting machine according to claim 1, characterized in that: The top end of the straight rack (10) is fixedly connected to the bottom end of the reinforcement block (12), and the output shaft of the servo motor (8) is drivingly connected to a gear (9).
3. The debris collection device for an optical lens cutting machine according to claim 2, characterized in that: The gear (9) is meshingly connected with the straight rack (10).
4. The debris collection device for an optical lens cutting machine according to claim 1, characterized in that: The reinforcement block (12) is movably sleeved with one end of the restraining rod (11), and a limiting plate (14) is provided at the top end of the reinforcement block (12).
5. The debris collection device for an optical lens cutting machine according to claim 4, characterized in that: A plurality of L-shaped plates (13) are arranged at the top end of the limiting plate (14), and a plurality of bristles (15) are arranged at the bottom ends of the plurality of L-shaped plates (13).
6. The debris collection device for an optical lens cutting machine according to claim 5, characterized in that: The positions at which the plurality of bristles (15) are arranged are all arranged at equal intervals.
7. The debris collection device for an optical lens cutting machine according to claim 1, characterized in that: The diameters of the plurality of first leakage holes (4) are all greater than the diameters of the plurality of second leakage holes (5).
