Drying and dewatering device for bean product processing

By using the inclination structure of the vibration dehydration mechanism and the screen plate in the processing of soy products, the problems of inefficiency and uneven drying of traditional devices are solved, and the uniform drying and sieving effect of bean dregs is achieved, and the processing efficiency is improved.

CN222143667UActive Publication Date: 2024-12-10ANHUI KANGKAI BEAN PRODUCTS CO LTD
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Patent Information

Application Number
CN202420720571.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-09
Publication Date
2024-12-10
Estimated Expiration
2034-04-09

AI Technical Summary

Technical Problem

It is difficult for traditional soy products to perform multiple operations at the same time after drying, and the overall efficiency is low, and the local drying effect is poor, making it difficult to ensure uniform drying.

Method used

The inclination structure of the vibration dehydration mechanism and the screen plate is adopted to separate and dry the bean dregs through the vibration dehydration mechanism, and the continuous vibration of the screen plate is used to form multiple effects of sieving, transportation and drying to ensure a uniform and deep drying effect.

Benefits of technology

The uniform drying and sieving effect of bean dregs is achieved, processing efficiency is improved, subsequent classification and processing is facilitated, and the problem of poor local drying is avoided.

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Abstract

The utility model relates to the technical field of bean product processing, in particular to a drying and dewatering device for bean product processing, which comprises a base, a drying box and a feeding box are respectively fixed on two sides of the upper surface of the base, and a plurality of heating pipes are fixed on the top layer in the drying box at equal intervals. The position, corresponding to the lower portion of the heating pipe, in the drying box is divided into a plurality of air outlet cavities at equal intervals through second partition plates, a plurality of draught fans are fixed in the air outlet cavities at equal intervals, and a vibration dewatering mechanism is installed at the position, corresponding to the draught fans, in the base. According to the utility model, the independent feeding box is arranged, the bean dregs form an equivalent and uniform-speed blanking effect by means of the rotation of the auger, the bean dregs uniformly fall onto the upper surface of the sieve plate, the bean dregs are separated and dried by the vibration dewatering mechanism, and the continuous vibration of the sieve plate is matched to screen and dewater the bean dregs, so that a more uniform and deep drying effect is formed; and meanwhile, multiple effects of screening, transporting and drying are achieved by virtue of an inclination angle structure of the sieve plate.
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Description

Technical Field

[0001] The utility model relates to the technical field of bean product processing, in particular to a drying and dehydrating device for bean product processing. Background Art

[0002] Soy products are foods made from soybeans, soy beans, soy products, mung beans, peas, lentils, etc. as the main raw materials, and are widely used in food cultures around the world; while okara is a by-product of making tofu or soy milk, rich in protein and fiber, and is used in the production of vegetarian foods; and during the processing of okara, it needs to be dried and dehydrated in order to extend the shelf life of the okara and facilitate subsequent use and processing;

[0003] However, after drying the dregs, the conventional bean product drying and dehydrating device needs to transport and screen the dregs for subsequent processing, which makes it difficult to perform multiple operations at the same time. The overall efficiency is relatively low. Moreover, when drying, the dregs are uniformly poured into the drying device, and the dregs are stacked together, which may cause poor local drying effects, making it difficult to ensure that all the dregs are evenly dried.

[0004] In view of the above technical defects, a solution is now proposed. Utility Model Content

[0005] In order to overcome the above-mentioned defects of the prior art, the utility model provides a drying and dehydrating device for bean product processing, which separates and dries the bean dregs through a vibrating dehydrating mechanism, and screens and dehydrates the bean dregs in cooperation with the continuous vibration of the sieve plate, thereby forming a more uniform and in-depth drying effect. At the same time, relying on the inclination structure of the sieve plate, multiple effects of screening, transportation and drying are formed to solve the problems raised in the above-mentioned background technology.

[0006] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a drying and dehydrating device for processing soy products, comprising a base, a drying box and a feeding box are respectively fixed on both sides of the upper surface of the base, a plurality of heating tubes are equidistantly fixed on the top layer inside the drying box, and the interior of the drying box is equidistantly divided into a plurality of air outlet cavities by a second partition at a position corresponding to the position below the heating tubes, a plurality of fans are equidistantly fixed inside the air outlet cavities, and a vibration dehydration mechanism is installed at the position corresponding to the fan inside the base.

[0007] Furthermore, the vibration dehydration mechanism includes two connecting plates symmetrically arranged inside the base, the connecting plates are inclined to the horizontal direction line, and a sieve plate and a fixed plate are respectively fixed at the upper and lower ends between the two connecting plates, a plurality of first partitions are equidistantly fixed on the upper surface of the sieve plate at the position corresponding to the second partition, and a plurality of limit plates that penetrate through and extend to the inside of the side surface of the base are symmetrically fixed on one side of the sieve plate.

[0008] Furthermore, a guide slide rod is connected to the inside of the limit plate through the inside of the base side, a spring sleeved on the outer layer of the sieve plate is fixed to the bottom of the limit plate, and guide grooves are provided on both sides of the inside of the base at positions corresponding to the sieve plate.

[0009] Furthermore, a number of protrusions are equidistantly fixed to the bottom of the fixed plate, an eccentric block rotatably connected to the inside of the base is arranged below the protrusion, one side of the eccentric block passes through and extends to the outside of the base where a synchronous wheel is fixed, each adjacent synchronous wheel is rotatably connected by a synchronous belt, and a first motor is fixed to one side of one of the synchronous wheels.

[0010] Furthermore, a feed box is fixed on the upper surface of one side of the base, two guide plates are symmetrically fixed on both sides of the inner top of the feed box, and a third partition is fixed between the two guide plates at the position corresponding to the first partition.

[0011] Furthermore, a feeding cavity is provided inside the bottom end of the feeding box, and an auger is rotatably connected inside the feeding cavity. One side of the auger penetrates and extends to the outside of the feeding box, where a second motor is fixed.

[0012] In summary, due to the adoption of the above technical solution, the beneficial effects of the utility model are:

[0013] 1. The utility model is provided with a separate feeding box, and the third partition plate inside the feeding box is used to divide the bean dregs into several equal parts. The auger is rotated to make the bean dregs form an equal amount and uniform speed feeding effect, and the bean dregs fall evenly to the upper surface of the screen plate. The first motor is used as a power source to drive the eccentric block to rotate, and the rotation of the eccentric block cooperates with the spring to form a reciprocating lifting effect on the protrusion, thereby driving the screen plate and the fixed plate to vibrate, so as to form a certain separation effect between the moisture inside the bean dregs and the bean dregs themselves, and the fine bean dregs mixed with moisture fall to the upper surface of the fixed plate, thereby forming a dehydration effect, and at the same time, the bean dregs are screened, which is convenient for subsequent classification and processing.

[0014] 2. In the utility model, the bean dregs are dehydrated by a vibration dehydration mechanism, and the vibration of the sieve plate will form a tumbling effect on the bean dregs. At this time, the hot air blown out by the fan forms a moving wrapping effect on the bean dregs, so that a more comprehensive drying effect is formed, and the situation that the bean dregs are locally heated and dried is avoided. At the same time, a plurality of first partitions are arranged on the upper surface of the sieve plate, and the first partitions divide the upper surface of the sieve plate into a plurality of drying chambers, thereby forming a certain circulation and heat preservation effect on the hot air, making the overall drying more uniform. The bean dregs move slowly through the continuous vibration of the sieve plate, thereby forming a multiple effect of screening, transportation and drying.

[0015] In summary, the utility model separates and dries the bean dregs through the vibration dehydration mechanism, and cooperates with the continuous vibration of the sieve plate to screen and dehydrate the bean dregs, thereby forming a more uniform and in-depth drying effect. At the same time, relying on the inclination structure of the sieve plate, multiple effects of screening, transportation and drying are formed, which is more convenient for subsequent processing of the bean dregs. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0017] Figure 2 It is a structural schematic diagram of the vibration dehydration mechanism of the utility model;

[0018] Figure 3 It is a schematic diagram of the structure inside the base of the utility model;

[0019] Figure 4 This is a schematic diagram of the structure inside the drying box of the utility model;

[0020] Figure 5 It is a schematic diagram of the structure inside the feed box of the utility model.

[0021] Figure numerals: 1. base; 2. synchronous belt; 3. synchronous wheel; 4. first motor; 5. vibration dehydration mechanism; 6. drying box; 7. feed box; 8. second motor; 9. first partition; 10. sieve plate; 11. fixing plate; 12. eccentric block; 13. second partition; 14. protrusion; 15. connecting plate; 16. limit plate; 17. spring; 18. guide groove; 19. guide slide rod; 20. guide plate; 21. auger; 22. unloading chamber; 23. third partition; 24. heating tube; 25. fan; 26. air outlet chamber. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0023] Embodiment 1:

[0024] This embodiment aims to solve the problem that the drying and dehydrating device for processing soy products in the prior art needs to transport, screen and other process treatments after drying the bean dregs for subsequent processing, making it difficult to perform multiple operations at the same time and resulting in relatively low overall efficiency.

[0025] like Figure 1-3As shown, a drying and dehydrating device for bean product processing comprises a base 1, a drying box 6 and a feeding box 7 are respectively fixed on both sides of the upper surface of the base 1, a plurality of heating tubes 24 are equidistantly fixed on the top layer of the drying box 6, and the interior of the drying box 6 is divided into a plurality of air outlet cavities 26 equidistantly by a second partition plate 13 at a position corresponding to the position below the heating tubes 24, a plurality of fans 25 are equidistantly fixed inside the air outlet cavities 26, and the heat generated by the air outlet cavities 26 is evenly blown into the interior of the base 1 by the fans 25, so as to dry and dehydrate the bean dregs, and a vibration dehydrating mechanism 5 is installed at a position corresponding to the fan 25 inside the base 1;

[0026] The vibration dehydration mechanism 5 includes two connecting plates 15 symmetrically arranged inside the base 1, the connecting plates 15 are inclined with respect to the horizontal direction line, and the sieve plate 10 and the fixed plate 11 are respectively fixed at the upper and lower ends between the two connecting plates 15. Since the connecting plates 15 are inclined, the sieve plate 10 and the fixed plate 11 are also inclined, and the okara will be driven to move during vibration;

[0027] A plurality of first partitions 9 are fixed equidistantly on the upper surface of the sieve plate 10 at positions corresponding to the second partitions 13. The upper surface of the sieve plate 10 is divided into a plurality of drying chambers by the first partitions 9. The drying chambers are used to form a certain heat preservation effect to avoid the situation where the bean dregs are not heated enough due to excessive heat loss. In this way, a plurality of limit plates 16 penetrating and extending to the inside of the side surface of the base 1 are symmetrically fixed on one side of the sieve plate 10. A guide slide bar 19 is connected to the inside of the side surface of the base 1 through the inside of the limit plate 16. A spring 17 sleeved on the outer layer of the sieve plate 10 is fixed to the bottom of the limit plate 16. Guide through grooves 18 are provided on both sides of the inside of the base 1 at positions corresponding to the sieve plate 10.

[0028] A number of protrusions 14 are equidistantly fixed to the bottom of the fixed plate 11, and an eccentric block 12 rotatably connected to the inside of the base 1 is arranged below the protrusion 14. The eccentric block 12 is in a teardrop-shaped structure with a certain curvature at the top. One side of the eccentric block 12 passes through and extends to the outside of the base 1 where a synchronous wheel 3 is fixed. Each adjacent synchronous wheel 3 is rotatably connected by a synchronous belt 2. A first motor 4 is fixed to one side of one of the synchronous wheels 3. The first motor 4 is used as a power source to cooperate with the synchronous belt 2 and the synchronous wheel 3 to drive a number of eccentric blocks 12 to rotate at the same time, and the cyclic rotation of the eccentric block 12 forms an intermittent lifting effect on the protrusion 14, thereby driving the fixed plate 11 and the screen plate 10 to rise and fall.

[0029] When the bean dregs are on the upper surface of the sieve plate 10, the fan 25 cooperates with the heating tube 24 to evenly blow hot air into the upper surface of the sieve plate 10, start the first motor 4 to cooperate with the synchronous belt 2 and the synchronous wheel 3 to drive the eccentric blocks 12 to rotate, and use the rotation of the eccentric blocks 12 to reciprocate and lift the protrusions 14. After the eccentric blocks 12 are lifted, the connecting plates 15 on both sides cooperate with the limiting and rebounding effects of the limiting plates 16 and the springs 17 to form a continuous vibration effect, thereby forming a continuous vibration on the bean dregs. After the bean dregs are vibrated, they continue to roll and form a screening. The screened bean dregs carry moisture and fall to the upper surface of the fixed plate 11. The hot air continues to form a uniform drying effect on the rolling bean dregs. At the same time, the hot air passes through the sieve plate 10 to the upper surface of the fixed plate 11, so as to dry the screened bean dregs, and the sieve plate 10 and the fixed plate 11 form a transportation effect on the bean dregs with continuous vibration, forming a multiple effect of drying, screening and transportation, which is convenient for subsequent processing of the bean dregs.

[0030] Embodiment 2:

[0031] This embodiment aims to solve the problem that in the prior art, when drying, bean dregs are uniformly poured into the drying device for bean product processing, and the bean dregs are stacked together, which may cause poor local drying effect and make it difficult to ensure that all bean dregs are evenly dried.

[0032] like Figure 4-5 As shown, the embodiment is a drying and dehydrating device for processing soy products, and a feed box 7 is fixed to the upper surface of one side of the base 1, and two guide plates 20 are symmetrically fixed on both sides of the inner top of the feed box 7, and a third partition 23 is fixed between the two guide plates 20 at a position corresponding to the first partition 9, and the third partition 23 divides the interior of the feed box 7 into a plurality of bins, and a feed discharge chamber 22 is provided inside the bottom end of the feed box 7, and the feed discharge chamber 22 is a circular structure adapted to the auger 21, and is also divided into a plurality of bins by the third partition 23. After the bean dregs enter the feed box 7, they are stacked inside the feed discharge chamber 22 and are divided into a plurality of portions at the same time, and then when the feed discharge chamber 22 drives the feed discharge, the bean dregs are adapted to the corresponding feed discharge in the drying chamber, and the feed discharge chamber 22 is rotatably connected to the auger 21, and one side of the auger 21 passes through and extends to the outside of the feed box 7 where a second motor 8 is fixed.

[0033] Before drying, the bean dregs are poured into the feed box 7, and the bean dregs are accumulated through the guide plate 20 and fall into the discharge chamber 22 separated by the third partition 23. The second motor 8 is started to drive the auger 21 to rotate. The rotation of the auger 21 forms a uniform and slow discharge of the bean dregs, and at the same time, the corresponding drying chambers separated by the first partition 9 fall accordingly, so as to avoid the bean dregs being poured into the upper surface of the sieve plate 10 at one time to form a stack, thereby avoiding the situation that the bean dregs cannot be completely spread out even through vibration later, and promoting a more uniform and comprehensive drying effect for the bean dregs.

[0034] Working process and principle of this utility model:

[0035] Step 1: Before drying, pour the bean dregs into the feed box 7, and the bean dregs are accumulated through the guide plate 20 and fall into the feeding chamber 22 separated by the third partition plate 23. The second motor 8 is started to drive the auger 21 to rotate. The auger 21 rotates to form a uniform and slow feeding of the bean dregs, and at the same time, the corresponding drying chambers separated by the first partition plate 9 fall accordingly, so as to avoid the bean dregs being poured into the upper surface of the sieve plate 10 at one time to form a stack, thereby avoiding the situation that the bean dregs cannot be completely spread out even through vibration in the future, and promoting a more uniform and comprehensive drying effect for the bean dregs;

[0036] Step 2: When the dregs are on the upper surface of the sieve plate 10, the fan 25 cooperates with the heating tube 24 to evenly blow hot air into the upper surface of the sieve plate 10, start the first motor 4 to cooperate with the synchronous belt 2 and the synchronous wheel 3 to drive the eccentric blocks 12 to rotate, and use the rotation of the eccentric blocks 12 to reciprocate and lift the protrusions 14. After the eccentric blocks 12 are lifted, the connecting plates 15 on both sides cooperate with the limiting rebound effect of the limiting plates 16 and the springs 17 to form a continuous vibration effect, thereby forming a continuous vibration on the dregs. After the dregs are vibrated, they continue to roll and form a screening. The screened dregs carry moisture and fall to the upper surface of the fixed plate 11. The hot air continues to form a uniform drying effect on the rolling dregs. At the same time, the hot air passes through the sieve plate 10 to the upper surface of the fixed plate 11, so as to dry the screened dregs, and the sieve plate 10 and the fixed plate 11 form a transportation effect on the dregs with continuous vibration, forming a multiple effect of drying, screening and transportation, which is convenient for subsequent processing of the dregs.

[0037] In summary, the bean dregs enter the feed box 7, and the second motor 8 drives the auger 21 to form a uniform material discharge. The bean dregs fall into the base 1, and the vibration dehydration mechanism 5 forms a vibration screening and dehydration effect, and the bean dregs are pre-separated and dehydrated. Then, the fan 25 is used in conjunction with the heating tube 24 to dry and heat the bean dregs inside the base 1, thereby forming a deep drying and dehydration effect, ensuring the drying effect of the bean dregs, and at the same time achieving the screening and transportation effects, which is convenient for subsequent processing of the bean dregs.

[0038] The above are only preferred specific implementation methods of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical solution and inventive concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A drying and dehydrating device for processing soy products, comprising a base (1), characterized in that: A drying box (6) and a feeding box (7) are fixed to both sides of the upper surface of the base (1), a plurality of heating tubes (24) are fixed at equal intervals on the top layer of the drying box (6), and the interior of the drying box (6) is divided into a plurality of air outlet cavities (26) at equal intervals by a second partition plate (13) at a position below the heating tubes (24), a plurality of fans (25) are fixed at equal intervals inside the air outlet cavities (26), and a vibration dehydration mechanism (5) is installed at a position inside the base (1) corresponding to the fan (25).

2. A drying and dehydrating device for processing bean products according to claim 1, characterized in that: The vibration dehydration mechanism (5) comprises two connecting plates (15) symmetrically arranged inside the base (1), the connecting plates (15) being inclined with respect to the horizontal direction line, and a sieve plate (10) and a fixing plate (11) are respectively fixed at the upper and lower ends between the two connecting plates (15), a plurality of first partition plates (9) are equidistantly fixed on the upper surface of the sieve plate (10) at positions corresponding to the second partition plates (13), and a plurality of limit plates (16) penetrating through and extending to the inside of the side surface of the base (1) are symmetrically fixed on one side of the sieve plate (10).

3. A drying and dehydrating device for processing bean products according to claim 2, characterized in that: The interior of the limit plate (16) is connected to a guide slide rod (19) which penetrates and is connected to the inside of the side of the base (1). The bottom of the limit plate (16) is fixed with a spring (17) which is sleeved on the outer layer of the sieve plate (10). Both sides of the interior of the base (1) are provided with guide grooves (18) at positions corresponding to the sieve plate (10).

4. A drying and dehydrating device for processing bean products according to claim 2, characterized in that: A plurality of protrusions (14) are fixed at equal intervals on the bottom of the fixed plate (11); an eccentric block (12) rotatably connected to the inside of the base (1) is arranged below the protrusion (14); one side of the eccentric block (12) penetrates and extends to the outside of the base (1) where a synchronous wheel (3) is fixed; each adjacent synchronous wheel (3) is rotatably connected via a synchronous belt (2); a first motor (4) is fixed to one side of one of the synchronous wheels (3).

5. The drying and dehydrating device for processing bean products according to claim 1, characterized in that: A feed box (7) is fixed on the upper surface of one side of the base (1), two guide plates (20) are symmetrically fixed on both sides of the inner top of the feed box (7), and a third partition plate (23) is fixed between the two guide plates (20) at a position corresponding to the first partition plate (9).

6. A drying and dehydrating device for processing bean products according to claim 5, characterized in that: A feeding cavity (22) is provided inside the bottom end of the feeding box (7), and an auger (21) is rotatably connected inside the feeding cavity (22). One side of the auger (21) passes through and extends to the outside of the feeding box (7) where a second motor (8) is fixed.