High-temperature-resistant detection device for cracking furnace tube

By designing an automated cracking furnace tube detection device, the rotation heating detection of the cracking furnace tube is achieved using the transmission assembly and clamping frame, which solves the problem of high manual participation rate in the prior art and improves detection efficiency and safety.

CN222144913UActive Publication Date: 2024-12-10JIANGSU BIAOXIN KUBOTA IND
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Patent Information

Application Number
CN202420076022.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-01-12
Publication Date
2024-12-10
Estimated Expiration
2034-01-12

AI Technical Summary

Technical Problem

The existing high-temperature detection device for cracking furnace pipes requires manual participation, which is inconvenient to operate and is costly, so it is impossible to achieve automated detection.

Method used

A device including a support frame, a fixing frame, a motor, a reciprocating screw, a sliding frame, a guide rod and a rotating mechanism is designed. The rotating frame is driven to rotate through the transmission assembly, and the clamping frame clamping and heating rod are heated to realize the cracking furnace. Automatic and comprehensive inspection of the tube.

Benefits of technology

Automatic and comprehensive inspection of cracking furnace pipes is realized, detection efficiency and safety are improved, and labor costs are reduced.

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Abstract

The utility model relates to the technical field of cracking furnace tube high temperature resistance detection, in particular to a cracking furnace tube high temperature resistance detection device. The utility model provides the high-temperature-resistant detection device for the cracking furnace tube, which can be used for automatically and comprehensively detecting the cracking furnace tube. A cracking furnace tube high temperature resistance detection device comprises a supporting frame, a fixing frame, a motor, a reciprocating screw rod, a sliding frame, a guide rod and the like, the left side of the supporting frame is connected with the fixing frame, the upper portion of the fixing frame is connected with the motor, an output shaft of the motor is connected with the reciprocating screw rod, and the front left portion of the supporting frame is connected with the guide rod. According to the cracking furnace tube detection device, the transmission assembly drives the first rotating frame to rotate, the first rotating frame rotates to drive the cracking furnace tube clamped by the clamping frame to rotate, the cracking furnace tube is heated in cooperation with the heating rod, and the effect of automatically and comprehensively detecting the cracking furnace tube can be achieved.
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Description

Technical Field

[0001] The utility model relates to the technical field of high temperature resistance detection of cracking furnace tubes, in particular to a high temperature resistance detection device for cracking furnace tubes. Background Art

[0002] The cracking furnace is a device that performs cracking reactions in a high-temperature environment and is usually used in the cracking process in petrochemical industry production. In such a high-temperature environment, it is very important to test the high-temperature resistance of the furnace tube to ensure the safe operation and long-term stability of the equipment.

[0003] Patent publication number CN212180782U discloses a portable high-temperature furnace tube on-site metallographic detection device, including a storage box, a fixed support foot is fixedly installed on the lower surface of the storage box, and a plurality of groups of evenly distributed anti-slip protrusions are arranged on the lower surface of the fixed support foot, a heat dissipation hole is opened on the lower surface of the storage box, and a dustproof net is fixedly installed at the opening of the heat dissipation hole: a storage cavity is opened in the storage box, a battery is installed in the storage cavity, and protective rubber pads are fixedly installed at the contact points between the battery and the four corners in the storage cavity. The utility model can avoid collision and damage between the battery and the storage cavity by installing protective rubber pads at the contact points between the battery and the four corners of the inner wall of the storage cavity, and the heat dissipation holes on the lower surface of the storage box can play a role in heat dissipation during the charging and discharging of the battery. The dustproof net at the opening of the heat dissipation hole can play a dustproof role, further improving the protection effect of the battery. However, the above device cannot be used when performing detection, and the human participation rate is high. It is necessary to manually move the detection equipment to detect the furnace tube, which is inconvenient to operate and has high labor costs.

[0004] Therefore, a cracking furnace tube high temperature resistance detection device that can automatically perform all-round detection on the cracking furnace tube has been developed. Utility Model Content

[0005] In order to overcome the shortcomings of the above-mentioned device being unable to perform detection, having a high manual participation rate, requiring manual movement of detection equipment to detect the furnace tubes, being inconvenient to operate and having high labor costs, the utility model provides a cracking furnace tube high temperature resistance detection device which can automatically perform all-round detection on the cracking furnace tubes.

[0006] The technical implementation scheme of the utility model is: a high-temperature resistance detection device for cracking furnace tubes, comprising a support frame, a fixed frame, a motor, a reciprocating screw, a sliding frame, a guide rod and a rotating mechanism, the left side of the support frame is connected to the fixed frame, the upper part of the fixed frame is connected to the motor, the reciprocating screw is connected to the motor output shaft, the left front part of the support frame is connected to the guide rod, the left part of the guide rod is slidably connected to the sliding frame, the upper part of the sliding frame is threadedly connected to the reciprocating screw, and the upper left part of the support frame is provided with the rotating mechanism for controlling the rotation of the cracking furnace tube.

[0007] Furthermore, the rotating mechanism includes a transmission assembly, a first rotating frame, a heating rod, a clamping frame and a telescopic spring. The first rotating frame is rotatably connected to the upper left portion of the support frame, the transmission assembly is connected between the left side of the first rotating frame and the motor output shaft, the first rotating frame is connected to the heating rod, and a plurality of clamping frames are slidably connected to the left portion of the first rotating frame, and the telescopic spring is connected between each clamping frame and the first rotating frame. The rotation of the motor output shaft drives the first rotating frame to rotate through the transmission assembly, and the rotation of the first rotating frame drives the cracking furnace tube clamped by the clamping frame to rotate, and the cracking furnace tube is heated in cooperation with the heating rod, so that the heat resistance of the cracking furnace tube can be fully detected.

[0008] Furthermore, it also includes a clamping mechanism, which includes an electric push rod, a lifting frame, a roller and a second rotating frame. The electric push rod is connected to the lower side of the right part of the support frame, and the lifting frame is slidably connected to the right side of the support frame. The lifting frame is connected to the telescopic end of the electric push rod, and the upper part of the lifting frame is rotatably connected to the roller. The right sides of the front and rear parts of the support frame are both rotatably connected to the second rotating frame, and the lower part of the second rotating frame is rotatably connected to the lifting frame. After the cracking furnace tube penetrates the support frame, the lifting frame is controlled by the electric push rod to move upward, so that the roller on the lifting frame contacts the bottom of the cracking furnace tube. In the process of the lifting frame moving upward, the second rotating frame will be driven to rotate, and the second rotating frames rotate close to each other to clamp the cracking furnace tube, thereby ensuring the stability of the cracking furnace tube during rotation detection.

[0009] Furthermore, a fixing frame is provided on the upper portion of the sliding frame to facilitate fixing of the high temperature detection instrument.

[0010] Furthermore, the transmission assembly includes a pulley and a belt, and the first rotating left side and the motor output shaft are both connected with pulleys, and a belt is wound between the pulleys.

[0011] Furthermore, a rotating wheel is provided on the upper part of the second rotating frame.

[0012] The utility model has the following advantages: the utility model drives the first rotating frame to rotate through the transmission component, and the rotation of the first rotating frame drives the cracking furnace tube clamped by the clamping frame to rotate, and cooperates with the heating rod to heat the cracking furnace tube, so as to achieve the effect of automatically performing all-round detection on the cracking furnace tube. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 It is a three-dimensional structural schematic diagram of the utility model.

[0014] Figure 2 It is a schematic diagram of the three-dimensional structure of the moving part of the utility model.

[0015] Figure 3 It is a schematic diagram of the first three-dimensional structure of the rotating mechanism of the utility model.

[0016] Figure 4 It is a schematic diagram of a second cross-sectional three-dimensional structure of the rotating mechanism of the utility model.

[0017] Figure 5 It is a schematic diagram of the first three-dimensional structure of the clamping mechanism of the utility model.

[0018] Figure 6 It is a schematic diagram of the second three-dimensional structure of the clamping mechanism of the utility model.

[0019] In the above figures: 1: support frame, 2: fixed frame, 3: motor, 4: reciprocating screw, 5: sliding frame, 6: guide rod, 7: rotating mechanism, 71: transmission assembly, 72: first rotating frame, 73: heating rod, 74: clamping frame, 75: telescopic spring, 8: clamping mechanism, 81: electric push rod, 82: lifting frame, 83: roller, 84: second rotating frame. DETAILED DESCRIPTION

[0020] Reference to an embodiment herein means that a particular feature, structure, or characteristic described in conjunction with the embodiment may be included in at least one embodiment of the present invention. The appearance of the phrase in various locations in the specification does not necessarily refer to the same embodiment, nor is it an independent or alternative embodiment that is mutually exclusive with other embodiments. It is explicitly and implicitly understood by those skilled in the art that the embodiments described herein may be combined with other embodiments.

[0021] A high temperature detection device for cracking furnace tubes, such as Figure 1 and Figure 2 As shown, it includes a support frame 1, a fixed frame 2, a motor 3, a reciprocating screw 4, a sliding frame 5, a guide rod 6 and a rotating mechanism 7. The fixed frame 2 is connected to the left side of the support frame 1, the motor 3 is connected to the upper part of the fixed frame 2, the reciprocating screw 4 is connected to the output shaft of the motor 3, the guide rod 6 is connected to the left front part of the support frame 1, the sliding frame 5 is slidably connected to the left part of the guide rod 6, a fixed frame is provided on the upper part of the sliding frame 5 to facilitate fixing the high temperature detection instrument, the upper part of the sliding frame 5 is threadedly connected to the reciprocating screw 4, and the rotating mechanism 7 is provided on the upper left part of the support frame 1.

[0022] like Figure 1 , Figure 3 and Figure 4As shown, the rotating mechanism 7 includes a transmission assembly 71, a first rotating frame 72, a heating rod 73, a clamping frame 74 and a telescopic spring 75. The upper left portion of the support frame 1 is rotatably connected to the first rotating frame 72, the transmission assembly 71 is connected between the left side of the first rotating frame 72 and the output shaft of the motor 3, the transmission assembly 71 includes a pulley and a belt, the left side of the first rotating frame and the output shaft of the motor 3 are both connected with pulleys, and a belt is wound between the pulleys, the first rotating frame 72 is connected to the heating rod 73, the left portion of the first rotating frame 72 is slidably connected to a plurality of the clamping frames 74, and the telescopic springs 75 are connected between the clamping frames 74 and the first rotating frame 72.

[0023] like Figure 1 , Figure 5 and Figure 6 As shown, it also includes a clamping mechanism 8, which includes an electric push rod 81, a lifting frame 82, a roller 83 and a second rotating frame 84. The electric push rod 81 is connected to the lower side of the right part of the support frame 1, and the lifting frame 82 is slidably connected to the right side of the support frame 1. The lifting frame 82 is connected to the telescopic end of the electric push rod 81, and the upper part of the lifting frame 82 is rotatably connected to the roller 83. The right sides of the front and rear parts of the support frame 1 are rotatably connected to the second rotating frame 84, and the upper part of the second rotating frame 84 is provided with a rotating wheel, and the lower part of the second rotating frame 84 is rotatably connected to the lifting frame 82.

[0024] When the utility model is in use, the cracking furnace tube is first inserted into the support frame 1, and the left part of the cracking furnace tube is clamped and fixed by the telescopic spring 75 and the clamping frame 74. After the cracking furnace tube is inserted into the support frame 1, the lifting frame 82 is controlled to move upward by the electric push rod 81, so that the roller 83 on the lifting frame 82 contacts the bottom of the cracking furnace tube. In the process of the lifting frame 82 moving upward, the second rotating frame 84 is driven to rotate, and the second rotating frames 84 rotate close to each other to clamp the cracking furnace tube, thereby ensuring the stability of the cracking furnace tube during rotation detection. When the cracking furnace tube is inserted into the support frame 1, the heating plate is located inside the cracking furnace tube, and the inside of the cracking furnace tube is heated by the heating rod 73, and then the high temperature detection is performed. The instrument is placed on the sliding frame 5, and the internal temperature of the cracking furnace tube is detected by the high-temperature detector. During the detection, the motor 3 is started, and the output shaft of the motor 3 rotates to drive the reciprocating screw 4 to rotate. The reciprocating screw 4 rotates to control the sliding frame 5 to move left and right on the guide rod 6. The left and right movement of the sliding frame 5 drives the high-temperature detector to move. At the same time, the output shaft of the motor 3 rotates to drive the first rotating frame 72 to rotate through the transmission assembly 71. The rotation of the first rotating frame 72 drives the cracking furnace tube clamped by the clamping frame 74 to rotate, and cooperates with the heating rod 73 to heat the cracking furnace tube, so that the high-temperature detector can fully detect the heat resistance of the cracking furnace tube. After the detection is completed, the cracking furnace tube and the high-temperature detector can be taken out.

[0025] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the utility model rather than to limit the protection scope of the utility model. Although the utility model is described in detail with reference to the preferred embodiments, ordinary technicians in this field should understand that the technical solution of the utility model can be modified or replaced by equivalents without departing from the essence and scope of the technical solution of the utility model.

Claims

1. A high temperature resistance detection device for cracking furnace tubes, characterized in that: The invention comprises a support frame (1), a fixed frame (2), a motor (3), a reciprocating screw rod (4), a sliding frame (5), a guide rod (6) and a rotating mechanism (7), wherein the left side of the support frame (1) is connected to the fixed frame (2), the upper part of the fixed frame (2) is connected to the motor (3), the output shaft of the motor (3) is connected to the reciprocating screw rod (4), the left front part of the support frame (1) is connected to the guide rod (6), the left part of the guide rod (6) is slidably connected to the sliding frame (5), the upper part of the sliding frame (5) is threadedly connected to the reciprocating screw rod (4), and the upper left part of the support frame (1) is provided with the rotating mechanism (7) for controlling the rotation of the cracking furnace tube.

2. A cracking furnace tube high temperature resistance detection device according to claim 1, characterized in that: The rotating mechanism (7) comprises a transmission assembly (71), a first rotating frame (72), a heating rod (73), a clamping frame (74) and a telescopic spring (75); the first rotating frame (72) is rotatably connected to the upper left portion of the support frame (1); the transmission assembly (71) is connected between the left side of the first rotating frame (72) and the output shaft of the motor (3); the heating rod (73) is connected to the first rotating frame (72); a plurality of clamping frames (74) are slidably connected to the left portion of the first rotating frame (72); the clamping frames (74) are all connected to the first rotating frame (72) via the transmission assembly (71); the first rotating frame (72) rotates to drive the first rotating frame (72) to rotate; the first rotating frame (72) rotates to drive the cracking furnace tube clamped by the clamping frame (74) to rotate, and the cracking furnace tube is heated in cooperation with the heating rod (73), so that the heat resistance of the cracking furnace tube can be fully tested.

3. A cracking furnace tube high temperature resistance detection device according to claim 2, characterized in that: The support frame (1) further comprises a clamping mechanism (8), wherein the clamping mechanism (8) comprises an electric push rod (81), a lifting frame (82), a roller (83) and a second rotating frame (84); the lower side of the right portion of the support frame (1) is connected to the electric push rod (81); the right side of the support frame (1) is slidably connected to the lifting frame (82); the lifting frame (82) is connected to the telescopic end of the electric push rod (81); the upper part of the lifting frame (82) is rotatably connected to the roller (83); the right sides of the front and rear portions of the support frame (1) are both rotatably connected to the second rotating frame ( 84), the lower part of the second rotating frame (84) is rotatably connected to the lifting frame (82). After the cracking furnace tube passes through the support frame (1), the lifting frame (82) is controlled to move upward by the electric push rod (81), so that the roller (83) on the lifting frame (82) contacts the bottom of the cracking furnace tube. In the process of the lifting frame (82) moving upward, the second rotating frame (84) is driven to rotate. The second rotating frames (84) rotate to approach each other to clamp the cracking furnace tube, thereby ensuring the stability of the cracking furnace tube during rotation detection.

4. A cracking furnace tube high temperature resistance detection device according to claim 3, characterized in that: The upper part of the sliding frame (5) is provided with a fixing frame to facilitate fixing the high temperature detection instrument.

5. A cracking furnace tube high temperature resistance detection device according to claim 4, characterized in that: The transmission assembly (71) comprises a pulley and a belt, and the first rotating left side and the output shaft of the motor (3) are both connected to a pulley, and a belt is wound between the pulleys.

6. A cracking furnace tube high temperature resistance detection device according to claim 5, characterized in that: The upper part of the second rotating frame (84) is provided with a rotating wheel.

Citation Information

Patent Citations

  • Portable high-temperature furnace tube on-site metallographic detection device

    CN212180782U