Gas-material separator for conveying powder under negative pressure

By introducing humidity detection and alarm systems into the gas material separator, the problem of insufficient humidity detection in the prior art is solved, and the humidity monitoring and reminding of the powder processing environment is realized, ensuring the quality of powder processing.

CN222152446UActive Publication Date: 2024-12-13ANHUI KANGNAIER AUTOMATION EQUIP CO LTD
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Patent Information

Application Number
CN202420708504.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-08
Publication Date
2024-12-13
Estimated Expiration
2034-04-08

AI Technical Summary

Technical Problem

The existing gas material separators lack humidity detection and alarm structures, and cannot detect the humidity inside the device before processing, resulting in a large amount of moisture entering after a long period of time, and direct introduction of powder may affect the processing effect.

Method used

A gas separator for conveying powder with negative pressure is designed, including a humidity detector, controller and prompter. The internal humidity of the separation tank is detected by the detector. The controller controls the opening and closing of the butterfly valve, and makes voices through the prompter. 提醒工作人员湿度异常,确保在除湿处理后再进行粉料加工。

Benefits of technology

It effectively avoids poor powder processing caused by abnormal humidity, and ensures the quality and effectiveness of powder processing.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the field of powder processing, and discloses a gas-material separator for conveying powder under negative pressure, the gas-material separator comprises a humidity detector, a shell and a separation tank, the surface of the separation tank is fixedly connected with the shell, the interior of the shell is fixedly connected with the humidity detector, and the interior of the shell on one side of a controller is fixedly connected with a prompter. A feeding pipe is fixedly connected to the top of the separation tank, a butterfly valve is arranged in the feeding pipe, an air guide pipe is fixedly connected to the surface of one side of the separation tank, and a moisture-proof shell is arranged in the separation tank. When the humidity detector detects that the humidity value in the separation tank reaches an abnormal value, the controller does not control the butterfly valve to be opened, the prompter is controlled to send out a prompt voice to remind a worker that the humidity in the device is abnormal, and the worker performs corresponding dehumidification treatment after knowing that the humidity in the device is abnormal; and the situation that when the interior of the device is humid, powder is directly guided in, and the powder processing effect is affected is avoided.
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Description

Technical Field

[0001] The present application relates to the technical field of powder processing, and in particular to a gas-material separator for conveying powder under negative pressure. Background Art

[0002] The raw materials used for industrial plastic molding mainly include powders, granules, solutions and dispersions. Some molding uses monomers and prepolymers. Powders and granules are more widely used. Powders are made by mixing and dispersing powdered raw resins and various additives. In the process of processing powders, it is necessary to separate the powders from the gas. When separating the powders from the gas, an air-material separator is required.

[0003] At present, the relevant gas-material separators do not have a pre-processing humidity detection and alarm structure, and are unable to detect the humidity inside the device before processing. When the device is not used for a long time, more moisture may enter the interior. If the powder is directly introduced into the processing, it may affect the processing effect of the powder. Utility Model Content

[0004] In order to solve the problems raised in the above background technology, the present application provides a gas-material separator for conveying powder materials under negative pressure.

[0005] The present application provides a gas-material separator for conveying powder materials under negative pressure, which adopts the following technical solution:

[0006] A gas-material separator for conveying powder materials under negative pressure comprises a humidity detector, a shell and a separation tank, wherein the shell is fixedly connected to the surface of the separation tank, the interior of the shell is fixedly connected to the humidity detector, the interior of the shell at the bottom of the humidity detector is fixedly connected to a controller, the interior of the shell on one side of the controller is fixedly connected to a prompter, the top of the separation tank is fixedly connected to a feed pipe, the interior of the feed pipe is provided with a butterfly valve, the surface of one side of the separation tank is fixedly connected to an air guide pipe, the bottom of the separation tank is fixedly connected to a discharge valve, and the interior of the separation tank is provided with a moisture-proof shell.

[0007] The powder is introduced into the separation tank through the feed pipe, and the gas contained in the device and the powder is extracted by using external exhaust equipment, so that the inside of the device is in a vacuum negative pressure state, and then the discharge valve is opened to allow the powder to pass through the device to other powder processing equipment. The humidity inside the separation tank is detected by the humidity detector. When it is detected that the humidity value inside the separation tank reaches an abnormal value, the controller does not control the butterfly valve to open, and the control prompter sends a prompt voice to remind the staff.

[0008] Preferably, a positioning ring is fixedly connected to the periphery of the separation tank at the bottom of the shell, and a positioning bolt is movably installed inside the positioning ring.

[0009] The separation tank can be disassembled by unscrewing the positioning bolt and lifting the upper part of the shell to separate the two positioning rings, and the two positioning rings are fixed by the positioning bolt.

[0010] Preferably, a protective door is movably mounted on the surface of the shell, and a handle is fixedly connected to the surface of the protective door.

[0011] By holding the handle and pulling open the protective door, you can make relevant settings on the controller.

[0012] Preferably, bolts are movably installed between the indicator and the housing, and four bolts are provided.

[0013] The indicator is fixed to the housing by bolts, and the indicator can be disassembled for maintenance by unscrewing the bolts.

[0014] Preferably, a flange is fixedly connected to the surface of one side of the air guide tube, and threads are provided inside the flange.

[0015] By connecting and fixing the external exhaust device to the flange, the gas inside the device can be exhausted through the air duct.

[0016] In summary, this application includes the following beneficial technical effects:

[0017] When the humidity detector detects that the humidity value inside the separation tank reaches an abnormal value, the controller does not control the butterfly valve to open, and controls the prompter to issue a prompt voice to remind the staff that the humidity inside the device is abnormal. After the staff learns that the humidity inside the device is abnormal, they will perform corresponding dehumidification treatment to avoid direct introduction of powder when the inside of the device is relatively humid, which will affect the powder processing effect. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is an overall stereogram of an embodiment of the application;

[0019] Figure 2 It is a partial structural diagram of a humidity detector and a controller according to an embodiment of the application;

[0020] Figure 3 It is a schematic diagram of the internal structure of an embodiment of the application;

[0021] Figure 4 It is a schematic diagram of the partial structure of the positioning ring and the positioning bolt of the embodiment of the application.

[0022] Explanation of the accompanying drawings: 1. Feed pipe; 2. Butterfly valve; 3. Humidity detector; 4. Shell; 401. Protective door; 402. Handle; 5. Controller; 6. Separation tank; 7. Discharge valve; 8. Positioning ring; 9. Prompt; 10. Air guide tube; 1001. Flange; 11. Moisture-proof shell; 12. Positioning bolt. DETAILED DESCRIPTION

[0023] The following is combined with Figure 1-4 This application is described in further detail.

[0024] The present application embodiment discloses a gas-material separator for conveying powder materials under negative pressure. Figure 1-4 A gas-material separator for conveying powder materials under negative pressure comprises a humidity detector 3, a shell 4 and a separation tank 6, the shell 4 is fixedly connected to the surface of the separation tank 6, the humidity detector 3 is fixedly connected to the inside of the shell 4, a controller 5 is fixedly connected to the inside of the shell 4 at the bottom of the humidity detector 3, a prompter 9 is fixedly connected to the inside of the shell 4 on one side of the controller 5, a feed pipe 1 is fixedly connected to the top of the separation tank 6, a butterfly valve 2 is arranged inside the feed pipe 1, an air guide pipe 10 is fixedly connected to the surface of one side of the separation tank 6, a discharge valve 7 is fixedly connected to the bottom of the separation tank 6, and a moisture-proof shell 11 is arranged inside the separation tank 6.

[0025] The staff connects the external material guiding structure with the feed pipe 1, connects the external air extraction device with the air guide pipe 10, and introduces the powder into the interior of the separation tank 6 through the feed pipe 1. The gas contained in the device and the powder is extracted by using the external air extraction device, so that the interior of the device is in a vacuum negative pressure state, and then the discharge valve 7 is opened to allow the powder to be sent to other powder processing equipment through the device. The staff can set the humidity abnormality value through the controller 5. When the staff starts the device, the humidity inside the separation tank 6 is detected by the probe of the humidity detector 3 provided inside the separation tank 6. When it is detected that the humidity value inside the separation tank 6 reaches the abnormal value, the controller 5 does not control the butterfly valve 2 to open, and controls the prompter 9 to issue a prompt voice to remind the staff that the humidity inside the device is abnormal. The staff learns that the humidity inside the device is abnormal Then, it is subjected to corresponding dehumidification treatment to avoid direct introduction of powder when the inside of the device is relatively humid, which would affect the processing effect of the powder. When the humidity data is detected to be a normal value, the butterfly valve 2 is controlled to open by the controller 5 to allow the powder to enter the inside of the device for processing. The moisture-proof shell 11 is made of PVC waterproof and moisture-proof material, which can reduce the possibility of moisture entering the inside of the device. The model of this temperature and humidity detector 3 is RS485, the model of this prompter 9 is WT-E00, the model of this discharge valve 7 is VT2BDF33A, and the model of this butterfly valve 2 is D671X-16. The butterfly valve 2 is a valve that rotates around the valve shaft to achieve opening and closing. The butterfly valve 2, humidity detector 3, prompter 9, controller 5 and discharge valve 7 are all existing technologies and are widely used in society, so they will not be described in detail.

[0026] Reference Figure 1The separation tank 6 at the bottom of the shell 4 is fixedly connected to a positioning ring 8 on its periphery, and a positioning bolt 12 is movably installed inside the positioning ring 8. The positioning bolt 12 is a common bolt body used to fix the positioning ring 8. The separation tank 6 can be disassembled by unscrewing the positioning bolt 12 and lifting the upper part of the shell 4 to separate the two positioning rings 8.

[0027] Reference Figure 1 A protective door 401 is movably installed on the surface of the shell 4, and a handle 402 is fixedly connected to the surface of the protective door 401. When using the device, the staff can open the protective door 401 by holding the handle 402 and pulling it to make relevant settings on the controller 5.

[0028] Reference Figure 2 Bolts are movably installed between the prompter 9 and the housing 4, and four bolts are provided. The prompter 9 and the housing 4 are fixed by the bolts. By unscrewing the bolts, the prompter 9 can be disassembled for maintenance.

[0029] Reference Figure 1 A flange 1001 is fixedly connected to the surface of one side of the air duct 10, and a thread is provided inside the flange 1001. By connecting and fixing an external exhaust device to the flange 1001, the gas inside the device can be exhausted through the air duct 10.

[0030] The implementation principle of a gas-material separator for negative pressure conveying of powder in an embodiment of the present application is as follows: the powder is introduced into the interior of a separation tank 6 through a feed pipe 1, and the gas contained in the device and the powder is extracted by utilizing an external vacuum device to achieve gas-material separation, and the humidity inside the separation tank 6 is detected by a humidity detector 3. When it is detected that the humidity value inside the separation tank 6 reaches an abnormal value, the controller 5 does not control the butterfly valve 2 to open, and controls the prompter 9 to issue a prompt voice to remind the staff. When it is detected that the humidity data is a normal value, the controller 5 controls the butterfly valve 2 to open, so that the powder enters the interior of the device for processing.

[0031] Finally, a few points should be explained: First, in the description of this application, it should be noted that, unless otherwise specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, which may refer to mechanical connection or electrical connection, or internal communication between two components, or direct connection. "upper", "lower", "left", "right", etc. are only used to indicate relative positional relationships. When the absolute position of the object being described changes, the relative positional relationship may change;

[0032] Secondly: In the drawings of the embodiments disclosed in the present utility model, only the structures related to the embodiments disclosed in the present utility model are involved, and other structures can refer to the general design. In the absence of conflict, the same embodiment and different embodiments of the present utility model can be combined with each other;

[0033] Finally: The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present utility model should be included in the protection scope of the present utility model.

[0034] The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.

Claims

1. A gas-material separator for conveying powder under negative pressure, comprising a humidity detector (3), a housing (4) and a separation tank (6), characterized in that: The surface of the separation tank (6) is fixedly connected to a shell (4), the interior of the shell (4) is fixedly connected to a humidity detector (3), the interior of the shell (4) at the bottom of the humidity detector (3) is fixedly connected to a controller (5), the interior of the shell (4) on one side of the controller (5) is fixedly connected to a prompter (9), the top of the separation tank (6) is fixedly connected to a feed pipe (1), the interior of the feed pipe (1) is provided with a butterfly valve (2), the surface of one side of the separation tank (6) is fixedly connected to an air guide pipe (10), the bottom of the separation tank (6) is fixedly connected to a discharge valve (7), and the interior of the separation tank (6) is provided with a moisture-proof shell (11).

2. The gas-material separator for conveying powder under negative pressure according to claim 1, characterized in that: A positioning ring (8) is fixedly connected to the periphery of the separation tank (6) at the bottom of the shell (4), and a positioning bolt (12) is movably installed inside the positioning ring (8).

3. The gas-material separator for negative pressure powder conveying according to claim 1, characterized in that: A protective door (401) is movably mounted on the surface of the housing (4), and a handle (402) is fixedly connected to the surface of the protective door (401).

4. The gas-material separator for conveying powder under negative pressure according to claim 1, characterized in that: Bolts are movably installed between the indicator (9) and the housing (4), and four bolts are provided.

5. The gas-material separator for conveying powder materials under negative pressure according to claim 1, characterized in that: A flange (1001) is fixedly connected to the surface of one side of the air guide pipe (10), and threads are provided inside the flange (1001).