Zinc alloy die-casting ultrasonic automatic water separator

Abstract

The utility model discloses a zinc alloy die-casting ultrasonic automatic water separator, and relates to the technical field of zinc processing. The cooling device comprises a frame, a supporting frame is fixedly connected to an inner cavity of the frame, a cushion block is fixedly connected to the top of the supporting frame, discharging boxes are fixedly connected to the front side and the rear side of the bottom of the supporting frame, a conveying frame is fixedly connected to the left side of the supporting frame, and three cooling mechanisms are fixedly connected to the top of the conveying frame. A stamping mechanism is fixedly connected to the top of an inner cavity of the frame, and fixing frames are fixedly connected to the two sides of the conveying frame. According to the utility model, the formed whole zinc alloy is rapidly cooled through the cooling mechanism, then the zinc alloy is placed at the top of the cushion block through the material taking mechanism, at the moment, the whole zinc alloy is split through the cooperative use of the stamping mechanism, and then the separated zinc alloy flows out through the discharging box; therefore, water separation of the zinc alloy is completed, and the whole zinc alloy is separated into independent small individuals.

Description

Technical Field

[0001] The utility model belongs to the technical field of zinc processing, in particular to a zinc alloy die-casting ultrasonic automatic water separator. Background Art

[0002] Processed zinc refers to the general term for processed zinc materials. Zinc is brittle at room temperature and difficult to deform directly. However, when heated to 100-150°C, zinc becomes soft and can be easily rolled and extruded to be made into plates, foils, bars and wires.

[0003] Zinc can be processed into zinc alloy. During the processing of zinc alloy, a die-casting machine is needed. There are many types of die-casting machines. Since the connection on a whole piece of zinc alloy needs to be divided into several individuals when separating zinc alloy, the staff needs to separate the whole piece of zinc alloy one by one. This separation method is slow and easy to cause damage to the staff's hands.

[0004] Therefore, we provide zinc alloy die-casting ultrasonic automatic water separator to solve the above problems. Utility Model Content

[0005] The purpose of the utility model is to provide a zinc alloy die-casting ultrasonic automatic water separator, which solves the problems of slow separation speed of the whole zinc alloy and easy damage to the hands of the staff in the prior art through the coordinated arrangement of the material taking mechanism and the stamping mechanism.

[0006] In order to solve the above technical problems, the utility model is realized by the following technical solutions:

[0007] The utility model is a zinc alloy die-casting ultrasonic automatic water separator, comprising a frame, an inner cavity of the frame is fixedly connected with a support frame, a cushion block is fixedly connected with the top of the support frame, a discharge box is fixedly connected with the front and rear sides of the bottom of the support frame, a conveying frame is fixedly connected with the left side of the support frame, three cooling mechanisms are fixedly connected with the top of the conveying frame, a stamping mechanism is fixedly connected with the top of the inner cavity of the frame, both sides of the conveying frame are fixedly connected with a fixing frame, and a second pneumatic rod is fixedly connected with the top of the fixing frame;

[0008] The cooling mechanism comprises a fan, the bottom of the fan is connected to a wind box, the front and rear sides of the bottom of the wind box are fixedly connected to support legs, and the bottom of the support legs is fixedly connected to the conveying frame;

[0009] The punching mechanism comprises a hydraulic rod, the top of which is fixedly connected to the inner wall of the frame, and the bottom of which is fixedly connected to a punching head;

[0010] The inner cavity of the frame is provided with a material taking mechanism, and the zinc alloy die casting is punched by the material taking mechanism cooperating with the punching mechanism.

[0011] The utility model is further configured as follows: the material picking mechanism includes a limit bracket, the inner cavity of the limit bracket is fixedly connected to a limit plate, the front side of the limit plate is fixedly connected to a first pneumatic rod, the front side of the first pneumatic rod is fixedly connected to a connecting rod, the front side of the connecting rod is fixedly connected to a third pneumatic rod, the bottom of the third pneumatic rod is fixedly connected to a connecting seat, the bottom of the connecting seat is fixedly connected to a fixing rod, the front and rear sides of the bottom of the fixing rod are both fixedly connected to a connecting plate, the top of the connecting plate is fixedly connected to a connecting head, and the right side of the connecting head is fixedly connected to a clamping head.

[0012] The utility model is further configured as follows: the clamping head includes a fixed block, the left side of the fixed block is fixedly connected to the connecting head, the inner cavity of the fixed block is slidably connected with the clamping block, the left side of the clamping block extends to the left side of the fixed block, the opposite sides of the two clamping blocks are fixedly connected to limiting blocks, a fourth pneumatic rod is fixedly connected between the opposite sides of the two limiting blocks, and the bottom of the fourth pneumatic rod is fixedly connected to the inner wall of the connecting head.

[0013] The utility model is further configured that the top of the wind box is fixedly connected to a limiting ring, and the inner cavity of the limiting ring is fixedly connected to the surface of the fan.

[0014] The utility model is further configured such that an ultrasonic module is fixedly connected to the top of the punching head, a movable frame is fixedly connected to the top of the ultrasonic module, sliding rods are fixedly connected to both sides of the movable frame, sliders are movably connected to the surface of the sliding rods, positioning plates are fixedly connected to the opposite sides of the sliders, and the bottom of the positioning plate is fixedly connected to the inner wall of the frame.

[0015] The utility model is further configured that a reinforcement rod is fixedly connected between opposite sides of the two positioning plates.

[0016] The utility model has the following beneficial effects:

[0017] 1. The utility model uses a cooling mechanism to quickly cool down the entire piece of zinc alloy after forming, and then places the zinc alloy on the top of the pad through a material taking mechanism. At this time, the whole piece of zinc alloy is split by the cooperation of the stamping mechanism, and then the separated zinc alloy will flow out through the discharge box, thereby completing the water separation of the zinc alloy, that is, the whole piece of zinc alloy is separated into separate small individuals.

[0018] 2. The utility model drives the connecting rod to move by the first pneumatic rod, and the connecting rod drives the third pneumatic rod to move during the movement, and the third pneumatic rod drives the fixed rod to move through the connecting seat, and the fixed rod drives the connecting plate, the connecting head and the clamping head to move. During the movement, the third pneumatic rod is controlled by the connecting seat, and the fixed rod, the connecting plate, the connecting head and the clamping head move up and down. During this process, the fourth pneumatic rod cooperates with the limit block to drive the two clamping blocks to move relative to each other, thereby clamping the zinc alloy die-casting, thereby achieving the function of automatically conveying the zinc alloy die-casting.

[0019] Of course, any product implementing the present invention does not necessarily need to achieve all of the advantages described above at the same time. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] In order to more clearly illustrate the technical solutions of the embodiments of the utility model, the drawings required for describing the embodiments are briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.

[0021] Figure 1 This is a structural stereogram of the zinc alloy die-casting ultrasonic automatic water separator;

[0022] Figure 2 This is the front view of the stamping mechanism of the zinc alloy die-casting ultrasonic automatic water separator;

[0023] Figure 3 This is the left view of the material taking mechanism of the zinc alloy die-casting ultrasonic automatic water separator;

[0024] Figure 4 This is the left view of the third air pressure rod, connecting seat and fixing rod of the zinc alloy die-casting ultrasonic automatic water separator.

[0025] Figure 5 It is a schematic diagram of the structure of the clamping head of the zinc alloy die-casting ultrasonic automatic water separator;

[0026] Figure 6 Top view of the cooling mechanism of the zinc alloy die-casting ultrasonic automatic water separator

[0027] In the attached drawings: 1, frame; 2, support frame; 3, cushion block; 4, discharge box; 5, conveyor frame; 6, cooling mechanism; 601, fan; 602, wind box; 603, support leg; 604, limit ring; 7, stamping mechanism; 701, hydraulic rod; 702, stamping head; 703, movable frame; 704, ultrasonic module; 705, sliding rod; 706, slider; 707, positioning plate; 708, reinforcement rod; 8, Material taking mechanism; 801, limit bracket; 802, limit plate; 803, first pneumatic rod; 804, connecting rod; 805, fixing rod; 806, connecting plate; 807, connecting head; 808, clamping head; 8081, fixing block; 8082, clamping block; 8083, limit block; 8084, fourth pneumatic rod; 809, third pneumatic rod; 810, connecting seat; 9, fixing frame; 10, second pneumatic rod. DETAILED DESCRIPTION

[0028] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model. Specific embodiment 1

[0030] See also Figure 1-6 The utility model is a zinc alloy die-casting ultrasonic automatic water separator, comprising a frame 1, a support frame 2 is fixedly connected to the inner cavity of the frame 1, a cushion block 3 is fixedly connected to the top of the support frame 2, a discharge box 4 is fixedly connected to the front and rear sides of the bottom of the support frame 2, a conveying frame 5 is fixedly connected to the left side of the support frame 2, three cooling mechanisms 6 are fixedly connected to the top of the conveying frame 5, a stamping mechanism 7 is fixedly connected to the top of the inner cavity of the frame 1, both sides of the conveying frame 5 are fixedly connected to fixed frames 9, and the top of the fixed frame 9 is fixedly connected to a second gas pressure rod 1 0, the cooling mechanism 6 includes a fan 601, the bottom of the fan 601 is connected to a wind box 602, the front and rear sides of the bottom of the wind box 602 are fixedly connected to support legs 603, the bottom of the support legs 603 is fixedly connected to the conveying frame 5, the stamping mechanism 7 includes a hydraulic rod 701, the top of the hydraulic rod 701 is fixedly connected to the inner wall of the frame 1, the bottom of the hydraulic rod 701 is fixedly connected to a punch head 702, the inner cavity of the frame 1 is provided with a material taking mechanism 8, and the zinc alloy die-casting is stamped by the material taking mechanism 8 and the stamping mechanism 7.

[0031] Specifically: the staff places the whole piece of zinc alloy on the top of the conveyor rack 5, and then the zinc alloy passes through the bottom of the fan 601, and the fan 601 cools it down. The cooled zinc alloy moves to the middle of the two second pneumatic rods 10. An infrared proximity sensor is used in conjunction with the second pneumatic rods 10. The prior art is used to detect the movement of an object. When the infrared proximity sensor detects that the object is between the two second pneumatic rods 10, the two second pneumatic rods 10 will move towards each other, thereby centering the zinc alloy body, and then the whole piece of zinc alloy is separated by the use of the material picking mechanism 8 and the stamping mechanism 7. Specific embodiment 2

[0033] See also Figure 1-6 On the basis of the specific embodiment 1, the material taking mechanism 8 includes a limiting bracket 801, the inner cavity of the limiting bracket 801 is fixedly connected to the limiting plate 802, the front side of the limiting plate 802 is fixedly connected to the first pneumatic rod 803, the front side of the first pneumatic rod 803 is fixedly connected to the connecting rod 804, the front side of the connecting rod 804 is fixedly connected to the third pneumatic rod 809, the bottom of the third pneumatic rod 809 is fixedly connected to the connecting seat 810, the bottom of the connecting seat 810 is fixedly connected to the fixing rod 805, the front and rear sides of the bottom of the fixing rod 805 are fixedly connected to the connecting plate 806, and the top of the connecting plate 806 is fixedly connected. A connecting head 807 is connected, and a clamping head 808 is fixedly connected to the right side of the connecting head 807. The clamping head 808 includes a fixed block 8081. The left side of the fixed block 8081 is fixedly connected to the connecting head 807. The inner cavity of the fixed block 8081 is slidably connected to a clamping block 8082. The left side of the clamping block 8082 extends to the left side of the fixed block 8081. The opposite sides of the two clamping blocks 8082 are fixedly connected to limit blocks 8083. A fourth pneumatic rod 8084 is fixedly connected between the opposite sides of the two limit blocks 8083. The bottom of the fourth pneumatic rod 8084 is fixedly connected to the inner wall of the connecting head 807.

[0034] Specifically: the first pneumatic rod 803 drives the connecting rod 804 to move, and the connecting rod 804 drives the third pneumatic rod 809 to move during the movement. The third pneumatic rod 809 drives the fixed rod 805 to move through the connecting seat 810, and the fixed rod 805 drives the connecting plate 806, the connecting head 807 and the clamping head 808 to move. During the movement, the third pneumatic rod 809 is controlled by the connecting seat 810, and the fixed rod 805, the connecting plate 806, the connecting head 807 and the clamping head 808 move up and down. During this process, the fourth pneumatic rod 8084 cooperates with the limit block 8083 to drive the two clamping blocks 8082 to move relative to each other, thereby clamping the zinc alloy die-casting, thereby achieving the function of automatically conveying the zinc alloy die-casting. Specific embodiment three

[0036] See also Figure 1-6 On the basis of specific embodiment 1 and specific embodiment 2, the top of the wind box 602 is fixedly connected to a limit ring 604, the inner cavity of the limit ring 604 is fixedly connected to the surface of the fan 601, the top of the punch head 702 is fixedly connected to an ultrasonic module 704, the top of the ultrasonic module 704 is fixedly connected to a movable frame 703, both sides of the movable frame 703 are fixedly connected to slide bars 705, the surface of the slide bars 705 is movably connected to a slider 706, the opposite sides of the sliders 706 on both sides are fixedly connected to positioning plates 707, the bottom of the positioning plates 707 is fixedly connected to the inner wall of the frame 1, and a reinforcement rod 708 is fixedly connected between the opposite sides of the two positioning plates 707.

[0037] Specifically: by setting the limit ring 604, the fan 601 is fixed. By setting the ultrasonic module 704, the ultrasonic module 704 generates high-frequency vibration and cooperates with the punch head 702 to divide the whole piece of zinc alloy into several separate individuals. The coordinated use of the movable frame 703, the sliding rod 705, the sliding block 706 and the positioning plate 707 ensures the stability of the ultrasonic module 704 when moving. The two reinforcement rods 708 ensure the stability of the two positioning plates 707 when connected.

[0038] The working principle of the utility model is as follows: the staff places a whole piece of zinc alloy on the top of the conveying rack 5, and then the zinc alloy passes through the bottom of the fan 601, and the fan 601 cools it down, and the cooled zinc alloy moves to the middle of the two second pneumatic rods 10. An infrared proximity sensor is used in conjunction with the second pneumatic rods 10, and the prior art is used to detect the movement of an object. When the infrared proximity sensor detects that the object is between the two second pneumatic rods 10, the two second pneumatic rods 10 will move towards each other, so as to center the zinc alloy body, and then the first pneumatic rod 803 drives the connecting rod 804 to move, and the connecting rod 804 drives the third pneumatic rod 809 to move during the movement, and the third pneumatic rod 809 drives the fixing rod 805 to move through the connecting seat 810, and the fixing rod 805 drives the connecting plate 806, the connecting head 807 and the clamp The holding head 808 moves, and during the movement, the third pneumatic rod 809 is controlled by the connecting seat 810, and the fixed rod 805, the connecting plate 806, the connecting head 807 and the clamping head 808 move up and down. In this process, the fourth pneumatic rod 8084 cooperates with the limit block 8083 to drive the two clamping blocks 8082 to move relative to each other, thereby clamping the zinc alloy die-casting, and then transporting the zinc alloy to the top of the pad 3. At this time, the hydraulic rod 701 drives the punch head 702, the movable frame 703 and the ultrasonic module 704 to move downward. When the punch head 702 contacts the entire zinc alloy, the ultrasonic module 704 will generate high-frequency vibration and cooperate with the use of the punch head 702 to divide the entire zinc alloy into several separate individuals. The separated zinc alloy will flow out through the discharge box 4, thereby completing the water separation of the zinc alloy, which means that the entire zinc alloy is separated into separate small individuals.

[0039] In the description of this specification, the description with reference to the terms "one embodiment", "example", "specific example", etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the utility model. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.

[0040] The preferred embodiments of the utility model disclosed above are only used to help explain the utility model. The preferred embodiments do not describe all the details in detail, nor do they limit the utility model to the specific implementation methods described. Obviously, many modifications and changes can be made according to the content of this specification. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the utility model, so that technicians in the relevant technical field can well understand and use the utility model. The utility model is limited only by the claims and their full scope and equivalents.

Claims

1. A zinc alloy die-casting ultrasonic automatic water separator, comprising a frame (1), characterized in that: The inner cavity of the frame (1) is fixedly connected to a support frame (2), the top of the support frame (2) is fixedly connected to a cushion block (3), the front and rear sides of the bottom of the support frame (2) are fixedly connected to a discharge box (4), the left side of the support frame (2) is fixedly connected to a conveying frame (5), the top of the conveying frame (5) is fixedly connected to three cooling mechanisms (6), the top of the inner cavity of the frame (1) is fixedly connected to a punching mechanism (7), both sides of the conveying frame (5) are fixedly connected to a fixing frame (9), and the top of the fixing frame (9) is fixedly connected to a second pneumatic rod (10); The cooling mechanism (6) comprises a fan (601), the bottom of the fan (601) is connected to a wind box (602), the front and rear sides of the bottom of the wind box (602) are fixedly connected to support legs (603), and the bottom of the support legs (603) is fixedly connected to the conveying frame (5); The punching mechanism (7) comprises a hydraulic rod (701), the top of the hydraulic rod (701) is fixedly connected to the inner wall of the frame (1), and the bottom of the hydraulic rod (701) is fixedly connected to a punching head (702); The inner cavity of the frame (1) is provided with a material taking mechanism (8), and the zinc alloy die-casting is punched by the material taking mechanism (8) in cooperation with the punching mechanism (7).

2. The zinc alloy die-casting ultrasonic automatic water separator according to claim 1, characterized in that: The material picking mechanism (8) includes a limit bracket (801), the inner cavity of the limit bracket (801) is fixedly connected to a limit plate (802), the front side of the limit plate (802) is fixedly connected to a first pneumatic rod (803), the front side of the first pneumatic rod (803) is fixedly connected to a connecting rod (804), the front side of the connecting rod (804) is fixedly connected to a third pneumatic rod (809), the bottom of the third pneumatic rod (809) is fixedly connected to a connecting seat (810), the bottom of the connecting seat (810) is fixedly connected to a fixing rod (805), the front and rear sides of the bottom of the fixing rod (805) are fixedly connected to a connecting plate (806), the top of the connecting plate (806) is fixedly connected to a connecting head (807), and the right side of the connecting head (807) is fixedly connected to a clamping head (808).

3. The zinc alloy die-casting ultrasonic automatic water separator according to claim 2, characterized in that: The clamping head (808) includes a fixed block (8081), the left side of the fixed block (8081) is fixedly connected to the connecting head (807), the inner cavity of the fixed block (8081) is slidably connected with a clamping block (8082), the left side of the clamping block (8082) extends to the left side of the fixed block (8081), the opposite sides of the two clamping blocks (8082) are fixedly connected to the limiting blocks (8083), the opposite sides of the two limiting blocks (8083) are fixedly connected with a fourth pneumatic rod (8084), and the bottom of the fourth pneumatic rod (8084) is fixedly connected to the inner wall of the connecting head (807).

4. The zinc alloy die-casting ultrasonic automatic water separator according to claim 1, characterized in that: The top of the wind box (602) is fixedly connected to a limit ring (604), and the inner cavity of the limit ring (604) is fixedly connected to the surface of the fan (601).

5. The zinc alloy die-casting ultrasonic automatic water separator according to claim 1, characterized in that: The top of the punch head (702) is fixedly connected to an ultrasonic module (704), the top of the ultrasonic module (704) is fixedly connected to a movable frame (703), both sides of the movable frame (703) are fixedly connected to sliding rods (705), the surface of the sliding rods (705) is movably connected to sliders (706), the opposite sides of the sliders (706) on both sides are fixedly connected to positioning plates (707), and the bottom of the positioning plates (707) is fixedly connected to the inner wall of the frame (1).

6. The zinc alloy die-casting ultrasonic automatic water separator according to claim 5, characterized in that: A reinforcement rod (708) is fixedly connected between opposite sides of the two positioning plates (707).

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