Injection molding equipment for plastic basket processing

By adopting defoaming structure and screw vibration technology in injection molding equipment, the bubble problem during the processing of plastic baskets in injection molding machines is solved, and the discharge quality of plastic and the exhaust efficiency of the equipment are improved.

CN222156390UActive Publication Date: 2024-12-13LUOCHUAN COUNTY XUE BINGYAO PLASTIC PROD CO LTD
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Patent Information

Application Number
CN202420516976.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-18
Publication Date
2024-12-13
Estimated Expiration
2034-03-18

AI Technical Summary

Technical Problem

In the process of injection molding machines in plastic basket processing, bubble problems are prone to occur, which may be caused by air in the raw materials or poor exhaust gas of the equipment, affecting the filling and curing effect of the plastic.

Method used

An injection molding equipment was designed, including the main push rod, feed structure and discharge structure. The defoaming structure was used to achieve gas discharge through the vibrating main discharge pipe, and the combined structure of the auxiliary discharge pipe and the main discharge pipe is used to utilize the The screw and vibrating motor mix and stir the molten plastic to reduce cooling solidification and bubble accumulation.

Benefits of technology

It effectively reduces the cooling, solidification and bubble accumulation of molten plastics in the equipment, and improves the discharge quality of plastics and the exhaust efficiency of the equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses injection molding equipment for processing a plastic basket, which relates to the field of plastic injection molding and comprises a main push rod, a feeding structure and a discharging structure, the front end of the main push rod is fixedly connected with the feeding structure, and the front end of the feeding structure is fixedly connected with the discharging structure; the defoaming structure is fixed to the front end of the main discharging pipe, and defoaming and discharging are achieved by vibrating the main discharging pipe. One end of each auxiliary discharging pipe is fixed to the front end of the feeding structure, the other end of each auxiliary discharging pipe is communicated with the main discharging pipe, the auxiliary discharging effect on the feeding structure is achieved, and the number of the auxiliary discharging pipes is two. According to the injection molding equipment, molten plastic particles are mixed and extruded through the front set of screws and the rear set of screws, the second set of screws is installed at the position of the discharging opening, the possibility that molten plastic is cooled and solidified when moving in the equipment is reduced, the defoaming structure is installed at the position of the discharging opening of the equipment, and the problem that bubbles are accumulated in the plastic after discharging is solved.
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Description

Technical Field

[0001] This utility model relates to the field of plastic injection molding, specifically to an injection molding equipment for processing plastic baskets. Background Technology

[0002] Injection molding machines are the main molding equipment used to make various shapes of plastic products from thermoplastic or thermosetting plastics using plastic molds. They can heat the plastic, apply high pressure to the molten plastic, and make it eject and fill the mold cavity. After cooling and solidification, plastic products with a shape almost identical to the mold cavity are obtained.

[0003] During the injection molding process of plastic crates using an injection molding machine, air bubbles may be generated. This is generally caused by air mixed in with the raw material, or by excessive air being mixed in during the feeding process due to the material particles being too small or uneven in size; or by poor venting of the equipment itself, which prevents the plastic from expelling gas smoothly during the filling process, thus forming air bubbles. Therefore, there is still room for improvement in venting. Utility Model Content

[0004] The purpose of this invention is to provide an injection molding device for processing plastic baskets, so as to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: an injection molding equipment for processing plastic baskets, comprising a main push rod, a feeding structure, and a discharging structure, wherein the feeding structure is fixedly connected to the front end of the main push rod, and the discharging structure is fixedly connected to the front end of the feeding structure;

[0006] The defoaming structure is fixed at the front end of the main discharge pipe, and defoaming and discharge are achieved by vibrating the main discharge pipe;

[0007] One end of the auxiliary discharge pipe is fixed to the front end of the feeding structure, and the other end of the auxiliary discharge pipe is connected to the main discharge pipe, which plays an auxiliary role in discharging material from the feeding structure.

[0008] Preferably, the discharge structure includes an auxiliary discharge pipe, a main discharge pipe, and a defoaming structure. The auxiliary discharge pipe is provided in two sets. One end of each set of auxiliary discharge pipes is fixedly connected to the feeding structure, and the other end of the auxiliary discharge pipe is fixedly connected to the main discharge pipe. The front end of the main discharge pipe is fixedly connected to the defoaming structure.

[0009] Preferably, the main discharge pipe includes a first discharge pipe and a second discharge pipe. The first discharge pipe is provided with six sets, and the front ends of the six sets of first discharge pipes are merged and fixedly connected to the second discharge pipe.

[0010] Preferably, the defoaming structure includes a vibration motor, a connecting rod, a second screw, and an extrusion tube. The vibration motor is fixedly connected to both ends of the connecting rod, and the two ends of the connecting rod are fixedly connected to the outside of the two-section discharge pipe. The top of the two-section discharge pipe has an opening, and the extrusion tube is fixedly connected inside the opening. The front end of the two-section discharge pipe is fixedly connected to the second screw.

[0011] Preferably, the second screw includes a second motor and a rotating screw, with the output shaft of the second motor fixedly connected to the rotating screw.

[0012] Preferably, the main push rod includes a first motor, a rotating shaft, and a first screw. The first motor is fixedly connected to the housing of the first screw, the output shaft of the first motor is fixedly connected to one end of the rotating shaft, and the other end of the rotating shaft is fixedly connected to the screw inside the first screw.

[0013] Preferably, the feeding structure includes a heating chamber and a feeding hopper, with the feeding hopper fixedly connected to the top of the heating chamber, and connection holes provided in the heating chamber at the positions corresponding to the first screw and the auxiliary discharge pipe.

[0014] Compared with the prior art, the beneficial effects of this utility model are:

[0015] This utility model proposes an injection molding equipment for processing plastic baskets. The injection molding equipment uses two sets of screws to mix and extrude molten plastic particles. The second set of screws is installed at the discharge port, which reduces the possibility of molten plastic cooling and solidifying when moving inside the equipment. In addition, an anti-foaming structure is installed at the discharge port to reduce the problem of air bubbles accumulating inside the plastic after discharge. Attached Figure Description

[0016] The present invention will be further described below with reference to the accompanying drawings:

[0017] Figure 1 This is a schematic diagram of the injection molding equipment for processing plastic baskets according to this utility model. Figure 1 ;

[0018] Figure 2 This is a schematic diagram of the injection molding equipment for processing plastic baskets according to this utility model. Figure 2 ;

[0019] Figure 3 This is a detailed drawing of the injection molding equipment for processing plastic baskets according to this utility model;

[0020] Figure 4 This is a schematic diagram of the second screw of the injection molding equipment for processing plastic baskets according to this utility model.

[0021] In the diagram: 1. Main push rod; 2. Feeding structure; 3. Discharge structure; 4. First motor; 5. Rotating shaft; 6. First screw; 7. Heating chamber; 8. Feed hopper; 9. Auxiliary discharge pipe; 10. Main discharge pipe; 11. Defoaming structure; 12. First discharge pipe; 13. Second discharge pipe; 14. Vibrating motor; 15. Connecting rod; 16. Second screw; 17. Extrusion pipe; 18. Second motor; 19. Rotating screw. Detailed Implementation

[0022] To more clearly illustrate the overall concept of this utility model, a detailed description will be provided below with reference to the accompanying drawings.

[0023] It should be noted that many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Therefore, the scope of protection of the present invention is not limited to the specific embodiments disclosed below.

[0024] Furthermore, it should be understood in the description of this utility model that the terms "center," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," "axial," "radial," and "circumferential" indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0025] In this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," "joining," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral unit; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. However, specifying a direct connection indicates that the two main bodies at the connection point are not connected by an intermediate structure, but are simply connected to form a whole through a connecting structure. For those skilled in the art, the specific meaning of the above terms in this utility model can be understood according to the specific circumstances.

[0026] In this utility model, unless otherwise expressly specified and limited, the first feature "on" or "below" the second feature may be in direct contact with the first and second features, or indirect contact through an intermediate medium. In the description of this specification, references to terms such as "one embodiment," "some embodiments," "example," "specific example," or "some examples," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of this utility model. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.

[0027] Example 1

[0028] Please see Figures 1 to 4 This utility model provides a technical solution: an injection molding equipment for processing plastic baskets, including a main push rod 1, a feeding structure 2 and a discharging structure 3. The feeding structure 2 is fixedly connected to the front end of the main push rod 1, and the discharging structure 3 is fixedly connected to the front end of the feeding structure 2.

[0029] The defoaming structure 11 is fixed at the front end of the main discharge pipe 10, and defoaming and discharge are achieved by vibrating the main discharge pipe 10.

[0030] One end of the auxiliary discharge pipe 9 is fixed to the front end of the feeding structure 2, and the other end of the auxiliary discharge pipe 9 is connected to the main discharge pipe 10, which plays the role of assisting the feeding structure 2 in discharging material.

[0031] In use, the main discharge pipe 10 can convey the molten plastic in the feeding structure 2. For plastic particles that are not completely melted in one go, the auxiliary discharge pipe 9 is responsible for conveying the plastic that is melted twice. The plastic particles entering the main discharge pipe 10 are defoamed under the vibration of the defoaming structure 11 and finally discharged outward.

[0032] Example 2

[0033] Based on Embodiment 1, the discharge structure 3 includes an auxiliary discharge pipe 9, a main discharge pipe 10, and a defoaming structure 11. The auxiliary discharge pipe 9 is provided in two sets. One end of the two sets of auxiliary discharge pipes 9 is fixedly connected to the feeding structure 2, and the other end of the auxiliary discharge pipe 9 is fixedly connected to the main discharge pipe 10. The front end of the main discharge pipe 10 is fixedly connected to the defoaming structure 11.

[0034] The main discharge pipe 10 includes a first discharge pipe 12 and a second discharge pipe 13. The first discharge pipe 12 is provided with six sets, and the front ends of the six sets of first discharge pipe 12 are combined and fixedly connected to the second discharge pipe 13.

[0035] The defoaming structure 11 includes a vibration motor 14, a connecting rod 15, a second screw 16, and an extrusion tube 17. The vibration motor 14 is fixedly connected to both ends of the connecting rod 15. The two ends of the connecting rod 15 are fixedly connected to the outside of the two-section discharge pipe 13. The top end of the two-section discharge pipe 13 has an opening, and the extrusion tube 17 is fixedly connected inside the opening. The front end of the two-section discharge pipe 13 is fixedly connected to the second screw 16.

[0036] In use, the molten plastic particles in the feeding structure 2 are collected and flowed into the second discharge pipe 13 through the first discharge pipe 12. The vibration motor 14 drives the two sets of connecting rods 15 to vibrate. The connecting rods 15 vibrate the molten plastic particles in the second discharge pipe 13, causing the air bubbles inside the plastic to be discharged upwards to complete the defoaming.

[0037] Example 3

[0038] Based on Embodiment 2, the second screw 16 includes a second motor 18 and a rotating screw 19, with the output shaft of the second motor 18 fixedly connected to the rotating screw 19;

[0039] The rotating screw 19 rotates under the drive of the second motor 18, which stirs and mixes the molten plastic particles gathered in the second discharge pipe 13 again. Combined with the vibration of the vibration motor 14, the molten plastic particles discharged through the extrusion pipe 17 are more uniform and stable.

[0040] Example 4

[0041] Based on Embodiment 1, the main push rod 1 includes a first motor 4, a rotating shaft 5 and a first screw 6. The first motor 4 is fixedly connected to the housing of the first screw 6, the output shaft of the first motor 4 is fixedly connected to one end of the rotating shaft 5, and the other end of the rotating shaft 5 is fixedly connected to the screw inside the first screw 6.

[0042] The feeding structure 2 includes a heating chamber 7 and a feeding hopper 8. The feeding hopper 8 is fixedly connected to the top of the heating chamber 7. The heating chamber 7 has connection holes at the first screw 6 and the auxiliary discharge pipe 9.

[0043] In use, plastic granules are poured into the feed hopper 8. The heating chamber 7 has a conveying pipe that is connected to the first screw 6. The screw of the first screw 6 stirs the plastic granules in the conveying pipe. As the temperature inside the heating chamber 7 rises, the plastic granules begin to melt and are discharged outward through the auxiliary discharge pipe 9 and the main discharge pipe 10. A filter screen is installed at the opening of the auxiliary discharge pipe 9. Plastic granules that do not pass through the filter screen of the auxiliary discharge pipe 9 will be melted again in the heating chamber 7 and then flow into the main discharge pipe 10 through the auxiliary discharge pipe 9.

[0044] Those skilled in the art should understand that the discussion of any of the above embodiments is merely exemplary and is not intended to imply that the scope of the present invention includes the claims being limited to these examples; within the framework of the present invention, the technical features of the above embodiments or different embodiments can also be combined, the steps can be implemented in any order, and there are many other variations of the different aspects of the present invention as described above, which are not provided in the details for the sake of brevity.

[0045] This utility model is intended to cover all such substitutions, modifications, and variations that fall within the broad scope of the appended claims. Therefore, any omissions, modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.

Claims

1. An injection molding device for processing plastic baskets, comprising a main propulsion rod (1), a feeding structure (2) and a discharging structure (3), characterized in that: The front end of the main propulsion rod (1) is fixedly connected to a feeding structure (2), and the front end of the feeding structure (2) is fixedly connected to a discharging structure (3); The defoaming structure (11) is fixed at the front end of the main discharge pipe (10), and defoaming and discharge are achieved by vibrating the main discharge pipe (10); One end of the auxiliary discharge pipe (9) is fixed to the front end of the feed structure (2), and the other end of the auxiliary discharge pipe (9) is interconnected with the main discharge pipe (10), thereby assisting the discharge of the feed structure (2).

2. The injection molding equipment for processing plastic baskets according to claim 1, characterized in that: The discharge structure (3) comprises an auxiliary discharge pipe (9), a main discharge pipe (10) and a defoaming structure (11); the auxiliary discharge pipe (9) is provided with two groups, one end of the two groups of auxiliary discharge pipes (9) is fixedly connected to the feed structure (2), and the other end of the auxiliary discharge pipe (9) is fixedly connected to the main discharge pipe (10); the front end of the main discharge pipe (10) is fixedly connected to the defoaming structure (11).

3. The injection molding equipment for processing plastic baskets according to claim 2, characterized in that: The main discharge pipe (10) comprises a first-stage discharge pipe (12) and a second-stage discharge pipe (13), and the first-stage discharge pipe (12) is provided with six groups, and the front ends of the six groups of first-stage discharge pipes (12) are combined and fixedly connected to the second-stage discharge pipe (13).

4. The injection molding equipment for processing plastic baskets according to claim 2, characterized in that: The defoaming structure (11) comprises a vibration motor (14), a connecting rod (15), a second screw (16) and an extrusion tube (17); both ends of the vibration motor (14) are fixedly connected to the connecting rod (15); both ends of the connecting rod (15) are fixedly connected to the outer side of the second-stage discharge tube (13); an opening is provided at the top end of the second-stage discharge tube (13); the extrusion tube (17) is fixedly connected in the opening; and the second screw (16) is fixedly connected to the front end of the second-stage discharge tube (13).

5. The injection molding equipment for processing plastic baskets according to claim 4, characterized in that: The second screw (16) comprises a second motor (18) and a rotating screw (19), and the output shaft of the second motor (18) is fixedly connected to the rotating screw (19).

6. The injection molding equipment for processing plastic baskets according to claim 1, characterized in that: The main propulsion rod (1) comprises a first motor (4), a rotating shaft (5) and a first screw (6); the first motor (4) is fixedly connected to the outer shell of the first screw (6); the output shaft of the first motor (4) is fixedly connected to one end of the rotating shaft (5); and the other end of the rotating shaft (5) is fixedly connected to the screw inside the first screw (6).

7. The injection molding equipment for processing plastic baskets according to claim 1, characterized in that: The feeding structure (2) comprises a heating bin (7) and a feeding hopper (8), the top of the heating bin (7) being fixedly connected to the feeding hopper (8), and connection holes are provided in the heating bin (7) corresponding to the first screw (6) and the auxiliary discharge pipe (9).