Stabilizer bar wire diameter detection device
The stabilizer bar wire diameter detection device uses a CCD laser micrometer and audio-visual feedback to accurately identify and distinguish wire diameters, addressing the inefficiencies of traditional gauges and preventing incorrect shipments.
Patent Information
- Application Number
- CN202420824356.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-19
- Publication Date
- 2024-12-13
- Estimated Expiration
- 2034-04-19
AI Technical Summary
Existing stabilizer bar production processes face challenges in efficiently distinguishing and preventing the mixing of stabilizer bars with slight differences in wire diameters, leading to incorrect shipments and low detection efficiency using traditional go and no-go gauges.
A stabilizer bar wire diameter detection device equipped with a CCD laser micrometer, amplifier, and audio-visual prompter, which uses a CCD laser micrometer to measure wire diameter, amplifies the signal, and provides audible and visual feedback to ensure accurate identification of wire diameters.
Facilitates precise detection and differentiation of stabilizer bars by wire diameter, reducing the risk of mixing and improving detection efficiency, ensuring high-quality production.
Smart Images
Figure CN222166021U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of stabilizer bar production, in particular to a stabilizer bar wire diameter detection device. Background Art
[0002] Stabilizer bars are divided into solid stabilizer bars and hollow stabilizer bars. The diameter range of stabilizer bars in mass production at this stage is 32mm, due to the platform development of customer vehicle models, there are many similar stabilizer bars with the same direction but different wire diameters, which are difficult to identify visually. Therefore, a special wire diameter go and no-go gauge is required to be designed and processed for each wire diameter, and a dedicated person is responsible for testing the wire diameter and determining whether it is qualified.
[0003] Currently, stabilizer bar projects with the same direction but slight differences in wire diameters are at risk of mixed loading and wrong shipments. Relying on go and no-go gauge testing has low detection efficiency and is prone to missed detection, which is not conducive to the company's high-quality development. Utility Model Content
[0004] The purpose of the utility model is to overcome the above problems existing in the prior art and provide a stabilizer bar wire diameter detection device.
[0005] In order to achieve the above technical objectives and the above technical effects, the present invention is implemented through the following technical solutions:
[0006] A stabilizer bar wire diameter detection device comprises a rectangular frame, a stand and a table panel are installed on the top of the frame, an L-shaped mounting seat is installed at the bottom of the stand, a CCD laser micrometer for detecting the stabilizer bar wire diameter is installed on the mounting seat, the CCD laser micrometer comprises a transmitter and a receiver arranged opposite to each other, a gap is reserved between the transmitter and the receiver for accommodating the stabilizer bar, a touch screen and an audible and visual prompter are installed in the middle of the stand, an amplifier is installed in the frame, and the amplifier is connected to the transmitter, the receiver, the touch screen, and the audible and visual prompter by cables.
[0007] Wherein, an explosion-proof lighting tube is installed on the top of the stand, and the light-emitting surface of the explosion-proof lighting tube faces downward.
[0008] Wherein, a first protective cover for protecting the transmitter and a second protective cover for protecting the receiver are also installed on the mounting seat, the transmitter is covered in the first protective cover, and the receiver is covered in the second protective cover.
[0009] Among them, four limit bars arranged in a rectangular array are installed on the top of the table panel, and a clamping fixture for supporting the stabilizing rod is placed on the top of the table panel, and the clamping fixture is clamped between the four limit bars.
[0010] The clamping fixture comprises a rectangular support plate and two support columns. The support plate is clamped between four limit bars. A concave slot is provided at the top of the support column. The mounting seat is located between the two support columns.
[0011] Wherein, the CCD laser micrometer is a Keyence IG-028 sensor.
[0012] Wherein, the amplifier is a Keyence IG-1000 amplifier.
[0013] The sound and light indicator comprises a rectangular shell, and a green indicator light, a buzzer, and a red indicator light are sequentially installed on the front of the shell.
[0014] The beneficial effects of the utility model are as follows: using a CCD laser micrometer to detect the wire diameter of the stabilizer bar, using an amplifier to process and amplify the detected signal, using an audible and visual prompter to prompt the staff whether the detected wire diameter of the stabilizer bar meets the requirements, facilitating the detection and distinction of stabilizer bars of different wire diameters, and avoiding the stabilizer bars of different wire diameters from being mixed together. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] The drawings described herein are used to provide a further understanding of the present invention and constitute a part of the present application. The exemplary embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation on the present invention. In the drawings:
[0016] Figure 1 It is a structural schematic diagram of the stabilizer bar wire diameter detection device in the utility model;
[0017] Figure 2 yes Figure 1 The structural diagram of the enlarged part A in the middle;
[0018] Figure 3 It is a structural schematic diagram of the sound and light prompter in the utility model;
[0019] Explanation of the numbers in the figure: frame 1, casters 11, stand 12, table panel 13, mounting base 14, CCD laser micrometer 2, transmitter 21, receiver 22, touch screen 3, sound and light prompter 4, shell 41, green indicator light 42, buzzer 43, red indicator light 44, amplifier 5, explosion-proof lighting tube 6, first protective cover 71, second protective cover 72, limit strip 8, clamping fixture 9, support plate 91, support column 92, card slot 93. DETAILED DESCRIPTION
[0020] The present invention will be described in detail below with reference to the accompanying drawings and in combination with embodiments.
[0021] like Figures 1 to 3As shown, a stabilizing rod wire diameter detection device comprises a rectangular frame 1, a caster 11 is installed at the bottom end of the frame 1, and a stand 12 and a table panel 13 are installed at the top end of the frame 1.
[0022] An L-shaped mounting base 14 is installed at the lower part of the stand 12, and a CCD laser micrometer 2 for detecting the linear diameter of the stabilizer bar is installed on the mounting base 14. The CCD laser micrometer 2 is a Keyence IG-028 sensor. The CCD laser micrometer 2 includes a transmitter 21 and a receiver 22 arranged opposite to each other, and a gap is reserved between the transmitter 21 and the receiver 22 to accommodate the stabilizer bar; in order to prevent the transmitter and the receiver from being hit by the stabilizer bar, a first protective cover 71 for protecting the transmitter 21 and a second protective cover 72 for protecting the receiver 22 are also installed on the mounting base 14. The transmitter 21 is covered in the first protective cover 71, and the receiver 22 is covered in the second protective cover 72.
[0023] A touch screen 3 and an audio-visual indicator 4 are installed in the middle of the stand 12. The audio-visual indicator 4 includes a rectangular shell 41. A green indicator light 42, a buzzer 43, and a red indicator light 44 are installed on the front of the shell 41 in sequence. An amplifier 5 is installed in the frame 1. The amplifier 5 is a Keyence IG-1000 amplifier. The amplifier 5 is connected to the transmitter 21, the receiver 22, the touch screen 3, and the audio-visual indicator 4 by cables.
[0024] An explosion-proof lighting tube 6 is installed on the top of the stand 12, and the light-emitting surface of the explosion-proof lighting tube 6 faces downward.
[0025] Four limiting bars 8 arranged in a rectangular array are installed on the top of the table panel 13 . A clamping fixture 9 for supporting the stabilizing rod is placed on the top of the table panel 13 , and the clamping fixture 9 is clamped between the four limiting bars 8 .
[0026] The clamping fixture 9 includes a rectangular support plate 91 and two support columns 92 . The support plate 91 is clamped between the four limit bars 8 . A concave clamping groove 93 is provided at the top of the support column 92 . The mounting seat 14 is located between the two support columns 92 .
[0027] Working process: The stabilizer bar is clamped into the clamping slot 93 of the clamping fixture, and the position of the stabilizer bar where the wire diameter needs to be detected is in the gap between the transmitter 21 and the receiver 22. The transmitter emits laser, and the receiver receives the laser that is not blocked by the stabilizer bar, thereby detecting the wire diameter of the stabilizer bar. The signal detected by the receiver is processed and amplified by the amplifier and the sound and light prompter is controlled to prompt. If the detected wire diameter of the stabilizer bar meets the requirements, the green indicator light is on, and if the detected wire diameter of the stabilizer bar does not meet the requirements, the red indicator light is on and the buzzer sounds.
[0028] The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments, and the above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, and these changes and improvements fall within the scope of the utility model to be protected.
Claims
1. A stabilizer bar wire diameter detection device, characterized in that: It comprises a rectangular frame, a stand and a table panel are installed on the top of the frame, an L-shaped mounting seat is installed at the bottom of the stand, a CCD laser micrometer for detecting the wire diameter of a stabilizing bar is installed on the mounting seat, the CCD laser micrometer comprises a transmitter and a receiver arranged opposite to each other, a gap is reserved between the transmitter and the receiver for accommodating the stabilizing bar, a touch screen and an audible and visual prompter are installed in the middle of the stand, an amplifier is installed in the frame, and the amplifier is connected to the transmitter, the receiver, the touch screen and the audible and visual prompter by cables respectively.
2. The stabilizer bar wire diameter detection device according to claim 1, characterized in that: An explosion-proof lighting tube is installed on the top of the stand, and the light-emitting surface of the explosion-proof lighting tube faces downward.
3. The stabilizer bar wire diameter detection device according to claim 1, characterized in that: A first protective cover for protecting the transmitter and a second protective cover for protecting the receiver are also installed on the mounting seat. The transmitter is covered in the first protective cover, and the receiver is covered in the second protective cover.
4. The stabilizer bar wire diameter detection device according to claim 1, characterized in that: Four limiting bars arranged in a rectangular array are installed on the top of the table panel, and a clamping fixture for supporting the stabilizing rod is placed on the top of the table panel, and the clamping fixture is clamped between the four limiting bars.
5. The stabilizer bar wire diameter detection device according to claim 4, characterized in that: The clamping and checking fixture comprises a rectangular supporting plate and two supporting columns. The supporting plate is clamped between four limiting bars. The top ends of the supporting columns are provided with concave clamping grooves. The mounting seat is located between the two supporting columns.
6. The stabilizer bar wire diameter detection device according to claim 1, characterized in that: The CCD laser micrometer is a Keyence IG-028 sensor.
7. The stabilizer bar wire diameter detection device according to claim 1, characterized in that: The amplifier is a Keyence IG-1000 amplifier.
8. The stabilizer bar wire diameter detection device according to claim 1, characterized in that: The sound and light prompter comprises a rectangular shell, and a green indicator light, a buzzer, and a red indicator light are sequentially installed on the front of the shell.