Uncoiler

By designing support locking components and spacer structures in the unwinder, fixing the material roll and increasing the size of the inner holes, the problem of excessive holes in the existing unwinder material roll is solved, and a larger volume of disk materials and lower volume is achieved The frequency of material replacement meets the supply demand of multi-channel pipe making machines.

CN222175419UActive Publication Date: 2024-12-17JDM JINGDA MASCH (NINGBO) CO LTD
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Patent Information

Application Number
CN202420094372.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-01-15
Publication Date
2024-12-17
Estimated Expiration
2034-01-15

AI Technical Summary

Technical Problem

Due to structural limitations of existing unwinding machines, the inner hole diameter of the material roll is too large, resulting in limited volume of disk material, high frequency of material replacement and cannot meet the supply needs of multi-channel pipe making machines.

Method used

An unwinder including a support seat, a support shaft and a support locking assembly is designed, and the material roll is fixed through the notch of the support sleeve using the first wedge block and the second wedge block to reduce the inner hole of the material roll and increase the volume of the disk. The installation of multiple rolls is achieved through multiple support locking assemblies and spacers.

Benefits of technology

It effectively increases the volume of the roll of the material, reduces the frequency of material replacement, meets the supply demand of multi-channel pipe making machines or finger machines, and improves production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

An uncoiler comprises a supporting base, a supporting shaft and a supporting locking assembly. One end of the supporting shaft penetrates through the supporting base and is fixedly supported by the supporting base, the supporting locking assembly is installed on the supporting shaft and is rotationally supported by the supporting shaft, the supporting locking assembly comprises a supporting sleeve, a first wedge block and a second wedge block, and a plurality of first notches and a plurality of second notches are evenly distributed in the two ends of the supporting sleeve respectively along the circumference; the first wedge blocks are installed in the first notches of the supporting sleeve, the number of the first wedge blocks is the same as that of the first notches in the supporting sleeve, the second wedge blocks are installed in the second notches of the supporting sleeve, the number of the second wedge blocks is the same as that of the second notches in the supporting sleeve, the first wedge blocks are provided with first wedge faces, and the second wedge blocks are provided with second wedge faces. When the material coil is arranged outside the supporting sleeve, the two ends of the material coil can be fixed through the first wedge face and the second wedge face respectively. A material roll is supported and locked through the first wedge block and the second wedge block, the supporting sleeve is provided with the corresponding notches for containing the wedge blocks, an inner hole of the material roll becomes smaller, and the material coiling amount is increased.
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Description

Technical Field

[0001] The utility model relates to an unwinding machine. Background Art

[0002] During the production of the microchannel heat exchanger tube making machine and fin machine, in order to facilitate the transportation of the coiled material, the coiled material must be placed on the uncoiler. The uncoiler supports the coiled material and rotates the coil to release the material, which is convenient for subsequent transportation.

[0003] The current uncoiler, due to structural limitations, has a very large inner diameter of the coil, which affects the amount of coiled material, so the frequency of material changes increases. Moreover, since it can only install one coil, it cannot meet the feeding needs of a multi-channel tube making machine. In order to improve the production efficiency of the tube making machine or the fin machine, multiple channels are generally set up for feeding, and multiple tubes or fins are produced at the same time. This requires an uncoiler that can install multiple coils. Summary of the invention

[0004] The technical problem to be solved by the utility model is to overcome the above-mentioned defects of the prior art and provide a decoiler with a large coiling capacity.

[0005] The technical solution adopted by the utility model to solve the above technical problems is:

[0006] A decoiler comprises a support seat, a support shaft and a support locking assembly; one end of the support shaft passes through the support seat and is fixedly supported by the support seat, the support locking assembly is installed on the support shaft and is rotatably supported by the support shaft, and the support locking assembly comprises a support sleeve, a first wedge block and a second wedge block, both ends of the support sleeve are evenly distributed along the circumference with a plurality of first notches and a plurality of second notches, the first wedge block is installed in the first notch of the support sleeve, the number of which is the same as the number of the first notches on the support sleeve, the second wedge block is installed in the second notch of the support sleeve, the number of which is the same as the number of the second notches on the support sleeve, the first wedge block has a first wedge surface, the second wedge block has a second wedge surface, and when the material coil is placed outside the support sleeve, its two ends can be fixed by the first wedge surface and the second wedge surface respectively.

[0007] Preferably, the first wedge block has a first screw mounting hole, the first screw mounting hole passes through the axial surface of the first wedge block, and the first notch of the support sleeve has a corresponding first screw hole, the second wedge block has a second screw mounting hole, the second screw mounting hole passes through the radial surface of the second wedge surface, and the second notch of the support sleeve has a corresponding second screw hole; when installing the material roll, the screw passes through the second mounting hole on the second wedge block and is tightened on the outer ring radial surface of the second notch of the support sleeve. After tightening, the second wedge block is fixed to the support sleeve. After the material roll is installed on the support sleeve, the screw is passed through the first mounting hole and screwed on the outer ring axial side surface of the first notch of the support sleeve, and then the screw is gradually tightened until the two wedge surfaces of the oppositely arranged first wedge surface and the second wedge surface clamp the material roll.

[0008] Specifically, the support shaft is fixedly supported and axially limited by a first flange and a second flange on two sides of the support seat and a flange end cover installed on the first flange.

[0009] Specifically, each support locking assembly is rotatably supported by two sets of bearings installed on the support shaft. Spacers are provided at both ends of the bearings. The spacers are installed on the support shaft. The spacers are limited by the end covers at both ends of the support shaft, so that each support locking assembly can be axially positioned.

[0010] Preferably, a first boss edge is also provided on the first wedge block, and a second boss edge is also provided on the second wedge block, and the material roll is placed between the first boss edge and the second boss edge, so that the material roll can be better limited.

[0011] Preferably, there are multiple support locking assemblies which are installed side by side on the support shaft, and a spacer is provided between the two support locking assemblies. The spacer is limited by the end covers at both ends of the support shaft. This is for axial positioning on the one hand, and the distance between the two support locking assemblies can be adjusted by adjusting the length of the spacer on the other hand.

[0012] Compared with the prior art, the advantages of the utility model are: the first wedge block and the second wedge block are used to support and lock the material roll, and corresponding notches are provided on the support sleeve to accommodate the wedge blocks, so that the inner hole of the material roll becomes smaller, the amount of material is increased, and the frequency of material change is reduced, thereby reducing the waste of material change time.

[0013] Furthermore, by arranging a plurality of supporting components on the supporting shaft, a plurality of material coils can be installed to meet the material feeding requirements of a multi-channel tube making machine or a finning machine. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 The three-dimensional structure schematic diagram of an uncoiler according to an embodiment of the utility model.

[0015] Figure 2 It is a cross-sectional view of an uncoiler according to an embodiment of the utility model.

[0016] Figure 3 It is a schematic diagram of the three-dimensional structure of a support and locking assembly of an uncoiler according to an embodiment of the utility model.

[0017] Figure 4 It is a schematic diagram of the three-dimensional structure of a first wedge block of an uncoiler according to an embodiment of the utility model.

[0018] Figure 5 It is a schematic diagram of the three-dimensional structure of a second wedge block of an uncoiler according to an embodiment of the utility model.

[0019] Figure 6 It is a three-dimensional structural schematic diagram of an uncoiler of the utility model with multiple material coils loaded. Implementation

[0020] The utility model is further described in detail below in conjunction with the accompanying drawings and embodiments.

[0021] like Figure 1 As shown, a uncoiler includes a support seat 1, a support shaft 2 and a support locking assembly.

[0022] One end of the support shaft 2 passes through the support seat 1 and is fixedly supported by the support seat 1, specifically, the support shaft 2 is fixedly supported and axially limited by a first flange 101 on the left side of the support seat 1, a second flange 102 on the right side of the support seat 1, and a flange end cover 103 installed on the first flange 101.

[0023] The support locking assembly is installed on the support shaft 2 and is rotatably supported by the support shaft 2. Specifically, each support locking assembly is rotatably supported by two sets of bearings 201 installed on the support shaft 2. Both ends of each set of bearings 201 are provided with spacers 202. The spacers 202 are installed on the support shaft 2. An end cover 203 is also installed at the end of the support shaft 2. The end cover 203 supports the spacer 202 at the end of the support shaft 2 and is locked on the support shaft 2 by screws 5. In this way, the support locking assembly can be axially positioned.

[0024] There can be multiple support locking assemblies installed side by side on the support shaft 2, and a spacer 202 is added between the two support locking assemblies accordingly. The spacer is limited by the end covers 203 and 102 at the two ends of the support shaft. This is for axial positioning on the one hand, and on the other hand, the distance between the two support locking assemblies can be adjusted by adjusting the length of the spacer 202.

[0025] Specifically, the support locking assembly includes a support sleeve 301, a first wedge block 302 and a second wedge block 303. Both ends of the support sleeve 301 are respectively arranged along the circumference with a plurality of first notches 3011 and a plurality of second notches 3012. The first wedge blocks 302 are installed in the first notches 3011 of the support sleeve 2, and the number of the first notches 3011 on the support sleeve 2 is the same as the number of the first notches 3011 on the support sleeve 2. The second wedge blocks 303 are installed in the second notches 3012 of the support sleeve 2, and the number of the second notches 3012 on the support sleeve 2 is the same as the number of the second notches 3012 on the support sleeve 2.

[0026] The first wedge block 302 has a first wedge surface 3021 , and the second wedge block 303 has a second wedge surface 3031 . When the material roll is placed outside the support sleeve 301 , its two ends can be fixed by the first wedge surface 3021 and the second wedge surface 3031 , respectively.

[0027] The first wedge block 302 has a first screw mounting hole 3023, which passes through the axial surface of the first wedge block 302, and the first notch 3011 of the support sleeve 301 has a corresponding first screw hole 3013, the second wedge block 303 has a second screw mounting hole 3033, which passes through the radial surface of the second wedge surface 3031, and the second notch 3012 of the support sleeve 2 has a corresponding second screw hole (not shown in the figure).

[0028] When a new material roll is to be replaced, the screw 4 is passed through the second mounting hole 3033 on the second wedge block 303 and tightened on the outer ring radial surface of the second notch 3012 of the support sleeve 301. After tightening, the second wedge block 303 is fixed to the support sleeve 302. After the new material roll is installed on the support sleeve 302, the screw 4 is passed through the first mounting hole 3023 and screwed on the outer ring axial side surface of the first notch 3011 of the support sleeve 301, and then the screw is gradually tightened until the two wedge surfaces of the oppositely arranged first wedge surface 3021 and the second wedge surface 3031 clamp the material roll. In this way, the material roll is replaced, and the material roll can rotate around the support shaft 2 to feed the material. Moreover, it is very convenient to replace and install the material roll.

[0029] A first boss edge 3022 is further provided on the first wedge block 302, and a second boss edge 3032 is further provided on the second wedge block 303. The material roll is placed between the first boss edge 3022 and the second boss edge 3032, so that the material roll can be better limited.

Claims

1. An unwinding machine, characterized by: It includes a support seat, a support shaft and a support locking assembly; one end of the support shaft passes through the support seat and is fixedly supported by the support seat, the support locking assembly is installed on the support shaft and is rotatably supported by the support shaft, and the support locking assembly includes a support sleeve, a first wedge block and a second wedge block, both ends of the support sleeve are evenly distributed along the circumference with a plurality of first notches and a plurality of second notches, the first wedge block is installed in the first notch of the support sleeve, the number of which is the same as the number of the first notches on the support sleeve, the second wedge block is installed in the second notch of the support sleeve, the number of which is the same as the number of the second notches on the support sleeve, the first wedge block has a first wedge surface, the second wedge block has a second wedge surface, and when the material roll is placed outside the support sleeve, its two ends can be fixed by the first wedge surface and the second wedge surface respectively.

2. The uncoiler according to claim 1, characterized in that: The first wedge block is provided with a first screw mounting hole, the first screw mounting hole passes through the axial surface of the first wedge block, and a corresponding first screw hole is provided on the first notch of the support sleeve; the second wedge block is provided with a second screw mounting hole, the second screw mounting hole passes through the radial surface of the second wedge surface, and a corresponding second screw hole is provided on the second notch of the support sleeve; when installing the material coil, the screw passes through the second mounting hole on the second wedge block and is tightened on the outer ring radial surface of the second notch of the support sleeve. After tightening, the second wedge block is fixed on the support sleeve. After the material coil is installed on the support sleeve, the screw is passed through the first mounting hole and screwed on the outer ring axial side surface of the first notch of the support sleeve, and then the screw is gradually tightened until the two wedge surfaces of the first wedge surface and the second wedge surface arranged opposite to each other clamp the material coil.

3. The uncoiler according to claim 1, characterized in that: The support shaft is fixedly supported and axially limited by a first flange and a second flange on two sides of the support seat and a flange end cover installed on the first flange.

4. The uncoiler according to claim 1, characterized in that: Each support locking assembly is rotatably supported by two sets of bearings installed on the support shaft. Spacers are arranged at both ends of the bearings. The spacers are limited by end covers at both ends of the support shaft. The spacers are installed on the support shaft.

5. The uncoiler according to claim 1, characterized in that: A first boss edge is also arranged on the first wedge block, and a second boss edge is also arranged on the second wedge block, and the material roll is placed between the first boss edge and the second boss edge.

6. The uncoiler according to claim 1, characterized in that: There are multiple support locking components, which are installed side by side on the support shaft, and a spacer is arranged between two support locking components, and the spacer is limited by the end covers at the two ends of the support shaft.