Pressure vessel welding butt joint device

Abstract

The utility model provides a pressure vessel welding butt joint device, which belongs to the technical field of pressure vessels and comprises a bottom plate and a butt joint mechanism arranged in the middle of the rear end of the upper surface of the bottom plate, the butt joint mechanism comprises a vertical guide rail arranged in the middle of the rear end of the upper surface of the bottom plate, and a transverse guide rail is slidably connected in the vertical guide rail. And moving plates which are transversely and symmetrically distributed are slidably connected into the transverse guide rails, inserting plates are movably inserted into inserting grooves formed in the inner side ends of the front ends of the moving plates, arc-shaped butt joint plates are arranged at the upper ends and the lower ends of the inner side faces of the inserting plates, extending assemblies are arranged in the inserting plates, and a driving assembly is further arranged at the front end of the bottom plate. By means of the butt joint mechanism, invalid working hours of related workers are greatly reduced, labor burdens of the related workers are reduced, the butt joint ends of the pressure containers can be leveled while the pressure containers are clamped, and therefore the butt joint positions of the pressure containers are overlapped and aligned. The problem that the welding position is directly stressed due to the fact that the butt joint position is lack of support during welding is solved.

Description

Technical Field

[0001] The utility model belongs to the technical field of pressure vessels, and in particular relates to a welding butt joint device for pressure vessels. Background Art

[0002] A pressure vessel refers to a closed device that contains gas or liquid and bears a certain pressure. Pressure vessels are widely used. They play an important role in many departments such as industry, civil industry, military industry, and many fields of scientific research. At present, pressure vessels need to use special pressure vessel welding and docking devices to operate during production.

[0003] The authorization announcement number is CN 219504062 U. A pressure vessel welding docking device includes a bottom plate, both sides of the top of the bottom plate are slidably connected to fixed plates, the top of the fixed plate is slidably connected to a disc, the middle of the disc is fixedly connected to an electric push rod, the driving end of the electric push rod is fixedly connected to a fixed plate, the four sides of the fixed plate are rotatably connected to connecting rods, the connecting rods are rotatably connected to an arc-shaped clamping plate at the opposite end, the outer side of the disc corresponding to the electric push rod at the opposite end is fixedly connected to multiple slide rails, the outer wall of the slide rail is slidably connected to a slider, and the inner end of the slider is fixedly connected to the outer end of the arc-shaped clamping plate. In the utility model, the pressure vessel can be clamped by the arc-shaped clamping plate to improve the stability of the pressure vessel parts during docking, and pressure vessels of different sizes can be clamped to improve the practicality of the device;

[0004] Although the pressure vessels can be docked, there are still some problems in daily use. First, before docking, the two pressure vessels need to be placed between the arc-shaped clamps on both sides respectively, and the pressure vessels are not convenient to place horizontally, which increases the ineffective working hours of relevant staff and the labor burden of relevant staff. When the pressure vessel is placed for clamping, its docking end will tilt downward due to gravity, which causes the two pressure vessels to be skewed at the docking point when docking. Finally, during welding, due to the lack of support at the docking point, the welding point will be directly subjected to force, which will lead to quality problems in the later stage. Utility Model Content

[0005] In view of this, the utility model provides a pressure vessel welding and docking device, which can greatly reduce the ineffective working hours of relevant staff through the docking mechanism, reduce the labor burden of relevant staff, and can also level the docking end while clamping the pressure vessel, thereby ensuring that the docking parts of the pressure vessel are overlapped and aligned, solving the problem of direct force on the welding part due to lack of support at the docking part during welding.

[0006] In order to solve the above technical problems, the utility model provides a pressure vessel welding docking device, including a base plate and a docking mechanism arranged in the middle of the rear end of the upper surface of the base plate, the docking mechanism includes a vertical guide rail arranged in the middle of the rear end of the upper surface of the base plate, a transverse guide rail is slidably connected in the vertical guide rail, a laterally symmetrically distributed movable plate is slidably connected in the transverse guide rail, a plug-in plate is movably plugged into the slot arranged on the inner end of the front end of the movable plate, arc-shaped docking plates are arranged at the upper and lower ends of the inner side surface of the plug-in plate, an extension component is arranged in the plug-in plate, and a driving component is also arranged at the front end of the base plate.

[0007] The docking mechanism also includes a bidirectional screw rod rotatably connected to the transverse guide rail, the left and right ends of the bidirectional screw rod are respectively threadedly connected to the screw holes corresponding to the rear end of the movable plate adjacent to the same side, and a motor 1 is provided on the right surface of the transverse guide rail, the left end of the output shaft of the motor 1 is fixedly connected to the right extension end of the bidirectional screw rod, and the motor 1 is electrically connected to the external single-chip computer; the docking mechanism also includes an electric telescopic rod arranged on the bottom wall of the vertical guide rail, the upper end of the telescopic end of the electric telescopic rod is fixedly connected to the rear end of the lower surface of the transverse guide rail, and the electric telescopic rod is electrically connected to the external single-chip computer.

[0008] The extension assembly includes extension plates that are slidably connected to the rectangular grooves on the upper surface of the plug-in board; the extension assembly also includes screw barrels that are respectively arranged on the bottom wall of the rectangular grooves. The lower surface of the extension plate is provided with a groove that is compatible with the screw barrel. The rotating hole arranged on the upper end of the extension plate is rotatably connected with an operating rod, and the lower end of the operating rod is respectively threadedly connected to the vertically adjacent screw barrels.

[0009] Driving rollers are rotatably connected in the turning openings evenly arranged on the extension plate and the arc-shaped butt joint plate.

[0010] The driving component includes a rotating circular plate rotatably connected to the front end of the upper surface of the base plate, and a motor 2 is provided at the front end of the lower surface of the base plate. The upper end of the output shaft of the motor 2 is fixedly connected to the lower extension end of the rotating circular plate, and the motor 2 is electrically connected to the external single-chip computer.

[0011] The beneficial effects of the above technical solution of the utility model are as follows:

[0012] 1. First, the relevant staff replaces the corresponding arc-shaped docking plate according to the diameter of the pressure vessel to be welded. When replacing the arc-shaped docking plate, it is only necessary to pull it upward out of the slot, and then movably connect the corresponding arc-shaped docking plate to the slot to complete the replacement. After that, the relevant staff places the lower half of the pressure vessel to be welded on the middle of the upper end surface of the rotating circular plate, and then the relevant staff controls the operation of motor one through an external single-chip microcomputer. The rotation of the motor one output shaft drives the bidirectional lead screw to rotate synchronously. While rotating, the bidirectional lead screw drives the two moving plates, the plug-in plate and the arc-shaped docking plate to move synchronously along the transverse guide rail, thereby pushing the lower half of the pressure vessel to move until the axis of the lower half of the pressure vessel coincides with the axis of the rotating circular plate, and then the relevant staff controls the motor one to operate in the reverse direction through the external single-chip microcomputer, and the various mechanisms are reset. After that, the relevant staff places the upper half of the pressure vessel to be welded on the upper end surface of the lower half of the pressure vessel through an external crane, and then The relevant staff controls the operation of the electric telescopic rod through an external single-chip computer. The telescopic end of the electric telescopic rod moves upward, driving the transverse guide rail and its auxiliary mechanism to move upward along the vertical guide rail until the docking point between the upper part of the pressure vessel and the lower part of the pressure vessel is located between the two vertically adjacent arc docking plates. The relevant staff controls the electric telescopic rod to stop operating through the external single-chip computer, and at the same time controls the operation of motor one. The rotation of the output shaft of motor one drives the bidirectional lead screw to rotate synchronously. While the bidirectional lead screw rotates, it drives the two moving plates, the plug-in plate and the arc docking plate to move synchronously and centripetally along the transverse guide rail, so as to push the upper part of the pressure vessel to move. It is only necessary to stack the docking points of the two pressure vessels relative to each other, which greatly reduces the ineffective working hours of the relevant staff and reduces the labor burden of the relevant staff. The docking end of the pressure vessel can also be leveled while clamping the pressure vessel, thereby ensuring that the docking points of the pressure vessel overlap and align, solving the problem of direct force on the welding point due to lack of support at the docking point during welding.

[0013] 2. Turn the operating lever in sequence according to the height of the upper part of the pressure vessel. The rotation of the operating lever drives the corresponding extension plate to move up along the rectangular notch, thereby ensuring the safety of the upper part of the pressure vessel during movement.

[0014] 3. Perform electric welding on the joints of the pressure vessel. After the spot welding is completed, the relevant staff will control the operation of Motor 2 through an external single-chip microcomputer. The output shaft of Motor 2 will rotate to drive the rotating circular plate and the pressure vessel to rotate synchronously, so that the relevant staff can perform fast welding. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 This is a schematic diagram of the main structure of a pressure vessel welding and docking device of the utility model;

[0016] Figure 2 This is a schematic diagram of the docking mechanism structure of the utility model;

[0017] Figure 3 It is a schematic diagram of the planar structure of the utility model;

[0018] Figure 4 It is a schematic diagram of the enlarged structure of point A of the utility model.

[0019] Explanation of the reference numerals: 100, bottom plate; 200, vertical guide rail; 201, transverse guide rail; 202, movable plate; 203, plug-in plate; 204, arc-shaped docking plate; 205, bidirectional screw rod; 206, motor one; 207, electric telescopic rod; 300, extension plate; 301, screw barrel; 302, operating rod; 400, driving roller; 500, rotating circular plate; 501, motor two. DETAILED DESCRIPTION

[0020] In order to make the purpose, technical scheme and advantages of the embodiment of the utility model clearer, the following will be combined with the appended drawings of the embodiment of the utility model. Figure 1-4 , the technical scheme of the embodiment of the utility model is clearly and completely described. Obviously, the described embodiment is a part of the embodiment of the utility model, not all of the embodiments. Based on the described embodiment of the utility model, all other embodiments obtained by ordinary technicians in this field belong to the scope of protection of the utility model.

[0021] like Figure 1-4 As shown:

[0022] The present embodiment provides a pressure vessel welding docking device, comprising a base plate 100 and a docking mechanism arranged at the middle of the rear end of the upper surface of the base plate 100, the docking mechanism comprising a vertical guide rail 200 arranged at the middle of the rear end of the upper surface of the base plate 100, a transverse guide rail 201 is slidably connected in the vertical guide rail 200, a laterally symmetrically distributed moving plate 202 is slidably connected in the transverse guide rail 201, a plug-in plate 203 is movably plugged into a slot arranged at the inner end of the front end of the moving plate 202, an arc-shaped docking plate 204 is arranged at the upper and lower ends of the inner side surface of the plug-in plate 203, an extension component is arranged in the plug-in plate 203, and a driving component is also arranged at the front end of the base plate 100; docking The mechanism also includes a bidirectional screw rod 205 rotatably connected to the transverse guide rail 201, and the left and right ends of the bidirectional screw rod 205 are respectively threadedly connected to the screw holes corresponding to the rear ends of the movable plate 202 adjacent to the same side. A motor 206 is provided on the right surface of the transverse guide rail 201, and the left end of the output shaft of the motor 206 is fixedly connected to the right extension end of the bidirectional screw rod 205, and the motor 206 is electrically connected to an external single-chip computer; the docking mechanism also includes an electric telescopic rod 207 arranged on the bottom wall of the vertical guide rail 200, and the upper end of the telescopic end of the electric telescopic rod 207 is fixedly connected to the rear end of the lower surface of the transverse guide rail 201, and the electric telescopic rod 207 is electrically connected to the external single-chip computer.

[0023] like Figure 1-4 As shown, the extension assembly includes extension plates 300 that are slidably connected to the rectangular grooves on the upper surface of the plug-in board 203; the extension assembly also includes screw barrels 301 that are respectively arranged on the bottom wall of the rectangular grooves, and the lower surface of the extension plate 300 is provided with a groove that is compatible with the screw barrel 301, and the rotating holes set at the upper end of the extension plate 300 are rotatably connected with operating rods 302, and the lower ends of the operating rods 302 are respectively threadedly connected to the vertically adjacent screw barrels 301.

[0024] like Figure 1-3 As shown, the driving component includes a rotating circular plate 500 rotatably connected to the front end of the upper surface of the base plate 100, and a motor 2 501 is provided at the front end of the lower surface of the base plate 100. The upper end of the output shaft of the motor 2 501 is fixedly connected to the lower extension end of the rotating circular plate 500, and the motor 2 501 is electrically connected to the external single-chip computer.

[0025] The working principle of a pressure vessel welding and docking device provided by the utility model is as follows: first, the relevant staff replaces the corresponding arc-shaped docking plate 204 according to the diameter of the pressure vessel to be welded. When replacing the arc-shaped docking plate 204, it is only necessary to pull it upward out of the slot, and then movably connect the corresponding arc-shaped docking plate 204 with the slot to complete the replacement. After that, the relevant staff places the lower half of the pressure vessel to be welded on the middle of the upper end surface of the rotating circular plate 500, and then the relevant staff controls the operation of the motor 1 206 through the external single-chip microcomputer. The rotation of the output shaft of the motor 1 206 drives the bidirectional screw rod 205 to rotate synchronously, and the bidirectional screw rod 205 drives the two movable plates while rotating. 202, the plug-in board 203 and the arc-shaped docking plate 204 move synchronously centripetally along the transverse guide rail 201, thereby pushing the lower half of the pressure vessel to move until the axis of the lower half of the pressure vessel coincides with the axis of the rotating circular plate 500, and then the relevant staff controls the motor 206 to operate in the reverse direction through the external single-chip microcomputer, and each mechanism is reset. After that, the relevant staff places the upper half of the pressure vessel to be welded on the upper end surface of the lower half of the pressure vessel through the external crane, and then the relevant staff controls the operation of the electric telescopic rod 207 through the external single-chip microcomputer, and the telescopic end of the electric telescopic rod 207 moves upward to drive the transverse guide rail 201 and its auxiliary mechanisms to move upward along the vertical guide rail 200 until the pressure vessel After the docking point between the upper part of the pressure vessel and the lower part of the pressure vessel is located between the two vertically adjacent arc-shaped docking plates 204, the relevant staff controls the electric telescopic rod 207 to stop operating through the external single-chip computer, and simultaneously controls the operation of the motor 1 206. The output shaft of the motor 1 206 rotates to drive the bidirectional screw rod 205 to rotate synchronously. While the bidirectional screw rod 205 rotates, it drives the two moving plates 202, the plug-in plate 203 and the arc-shaped docking plate 204 to move synchronously along the transverse guide rail 201, thereby pushing the upper part of the pressure vessel to move. It is only necessary to stack the docking points of the two pressure vessels relative to each other, which greatly reduces the ineffective working hours of the relevant staff and reduces the labor burden of the relevant staff. While clamping the pressure vessel, the butt end can also be leveled to ensure that the butt joints of the pressure vessel are aligned and overlapped, solving the problem of direct force on the welding joints due to lack of support at the butt joints during welding. Then, the operating rod 302 is turned in sequence according to the height of the upper part of the pressure vessel. The rotation of the operating rod 302 drives the corresponding extension plate 300 to move up along the rectangular notch to ensure the safety of the upper part of the pressure vessel during movement. Then, the butt joints of the pressure vessel are welded. After spot welding is completed, the relevant staff controls the operation of motor 2 501 through an external single-chip microcomputer. The output shaft of motor 2 501 rotates to drive the rotating circular plate 500 and the pressure vessel to rotate synchronously, so that the relevant staff can perform fast welding.

[0026] like Figure 1-4As shown, the evenly arranged turning openings on the extension plate 300 and the arc-shaped docking plate 204 are rotatably connected with driving rollers 400, and the driving rollers 400 can reduce the friction coefficient when the extension plate 300 and the arc-shaped docking plate 204 clamp the pressure vessel.

[0027] In addition, it should be noted that in the description of the present invention, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For those skilled in the art, the specific meanings of the above terms in the present invention can be understood according to the specific circumstances.

[0028] The above is a preferred embodiment of the present invention. It should be pointed out that, for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the principles of the present invention. These improvements and modifications should also be regarded as the protection scope of the present invention.

Claims

1. A pressure vessel welding butt joint device, characterized in that: The invention comprises a base plate (100) and a docking mechanism arranged at the middle part of the rear end of the upper surface of the base plate (100), wherein the docking mechanism comprises a vertical guide rail (200) arranged at the middle part of the rear end of the upper surface of the base plate (100), wherein a transverse guide rail (201) is slidably connected inside the vertical guide rail (200), wherein a laterally symmetrically distributed movable plate (202) is slidably connected inside the transverse guide rail (201), wherein a plug-in plate (203) is movably plugged into a slot arranged at the inner end of the front end of the movable plate (202), wherein arc-shaped docking plates (204) are arranged at the upper and lower ends of the inner side surface of the plug-in plate (203), wherein an extension component is arranged inside the plug-in plate (203), and a driving component is also arranged at the front end of the base plate (100).

2. A pressure vessel welding butt joint device as claimed in claim 1, characterized in that: The docking mechanism also includes a bidirectional screw rod (205) rotatably connected to the transverse guide rail (201), the left and right ends of the bidirectional screw rod (205) are respectively threadedly connected to the screw holes correspondingly arranged at the rear end of the adjacent movable plate (202) on the same side, and a motor 1 (206) is provided on the right surface of the transverse guide rail (201), the left end of the output shaft of the motor 1 (206) is fixedly connected to the right extension end of the bidirectional screw rod (205), and the motor 1 (206) is electrically connected to an external single-chip computer.

3. A pressure vessel welding butt joint device as claimed in claim 1, characterized in that: The docking mechanism also includes an electric telescopic rod (207) arranged on the bottom wall of the vertical guide rail (200), the upper end of the telescopic end of the electric telescopic rod (207) being fixedly connected to the rear end of the lower surface of the transverse guide rail (201), and the electric telescopic rod (207) being electrically connected to an external single chip computer.

4. A pressure vessel welding butt joint device as claimed in claim 1, characterized in that: The extension assembly comprises extension plates (300) respectively slidably connected to rectangular notches on the upper surface of the plug-in board (203).

5. A pressure vessel welding butt joint device as claimed in claim 4, characterized in that: The extension assembly also includes screw barrels (301) respectively arranged on the bottom wall of the rectangular notch, the lower surface of the extension plate (300) is provided with a groove adapted to the screw barrel (301), the rotating hole arranged at the upper end of the extension plate (300) is rotatably connected with an operating rod (302), and the lower end of the operating rod (302) is respectively threadedly connected to the vertically adjacent screw barrels (301).

6. A pressure vessel welding butt joint device as claimed in claim 4, characterized in that: The driving rollers (400) are rotatably connected in the rotating openings evenly arranged on the extension plate (300) and the arc-shaped docking plate (204).

7. A pressure vessel welding butt joint device as claimed in claim 1, characterized in that: The driving assembly comprises a rotating circular plate (500) rotatably connected to the front end of the upper surface of the base plate (100); a second motor (501) is provided at the front end of the lower surface of the base plate (100); the upper end of the output shaft of the second motor (501) is fixedly connected to the lower extension end of the rotating circular plate (500); and the second motor (501) is electrically connected to an external single-chip computer.

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