Energy-saving management drying machine
The energy-saving management dryer addresses inefficient drying by implementing temperature sensors and a variable frequency fan for precise control, enhancing drying efficiency and reducing defects.
Patent Information
- Application Number
- CN202420792918.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-17
- Publication Date
- 2024-12-17
- Estimated Expiration
- 2034-04-17
AI Technical Summary
Existing dryers lack precise temperature control and variable frequency fan adjustment, leading to inefficient drying and increased product defects.
An energy-saving management dryer with temperature sensors at the material discharge port, air outlet, and air inlet, coupled with a variable frequency fan, to achieve precise temperature adjustments and energy savings.
The system enables precise temperature control and energy-efficient drying, reducing product defects and waste by optimizing fan speed based on real-time temperature feedback.
Smart Images

Figure CN222187554U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of dryers, in particular to an energy-saving management dryer. Background Art
[0002] A dryer is a mechanical device that uses heat energy to reduce the moisture content of materials and is used to dry materials. The dryer vaporizes the moisture in the material (generally referring to water or other volatile liquid components) by heating to obtain solid materials that meet the specified moisture content. At present, the existing dryers generally only have temperature detection at the air inlet, or at the air inlet and outlet. It is difficult to accurately control the temperature of the material in the above form, and it is impossible to accurately adjust the variable frequency fan. In addition, insufficient drying of the raw materials may lead to unstable product quality and increased product defective rate, which will ultimately result in greater waste. Summary of the invention
[0003] The technical problem to be solved by the utility model is to provide an energy-saving management dryer, which controls the variable frequency fan for precise adjustment through temperature detection feedback at three places, namely, the material discharge port, the air outlet and the air inlet, so as to achieve the purpose of energy saving and environmental protection.
[0004] The utility model solves the technical problem by adopting the following technical scheme: providing an energy-saving management dryer, comprising a dryer main body, a heating barrel and a control box; a discharge temperature sensor is installed at the discharge port at the lower part of the dryer main body, and the discharge temperature sensor is used to detect the temperature of the discharge port; an outlet temperature sensor is installed at the air outlet at the upper part of the dryer main body, and the outlet temperature sensor is used to detect the temperature of the air outlet; an inlet temperature sensor is installed at the air inlet of the dryer main body, and the inlet temperature sensor is used to detect the temperature of the air inlet; the air inlet of the dryer main body is connected to the air outlet of the heating barrel; a variable frequency fan is installed on the heating barrel; and the control box is respectively connected to the heating barrel, the variable frequency fan, the inlet temperature sensor, the outlet temperature sensor and the discharge temperature sensor.
[0005] As a supplement to the technical solution described in the utility model, the dryer body includes a barrel body and a hopper, a detachable hopper is installed at the lower end of the barrel body, a reversible upper cover is installed at the upper end of the barrel body, and the air outlet is arranged at the upper end of the upper cover.
[0006] As a supplement to the technical solution described in the utility model, the air outlet is connected to an air outlet pipe, and the air outlet temperature sensor is arranged inside the air outlet pipe.
[0007] As a supplement to the technical solution described in the utility model, the discharge port is arranged at the lower end of the hopper.
[0008] As a supplement to the technical solution described in the utility model, the air inlet is arranged on the side wall of the lower part of the hopper.
[0009] As a supplement to the technical solution described in the utility model, a long strip-shaped observation window is vertically arranged on the side wall of the barrel body.
[0010] As a supplement to the technical solution described in the utility model, the control box is arranged on the heating barrel.
[0011] Beneficial effect: The utility model relates to an energy-saving management dryer, which detects the temperature of the discharge port through a discharge temperature sensor, detects the temperature of the air outlet through an air outlet temperature sensor, and detects the temperature of the air inlet through an air inlet temperature sensor. Through the temperature detection feedback at these three places, the variable frequency fan is controlled to perform precise adjustment to achieve the purpose of energy saving and environmental protection. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] Figure 1 It is a structural schematic diagram of the utility model.
[0013] Illustration: 1. Dryer body, 2. Heating barrel, 3. Frequency conversion fan, 4. Control box, 5. Inlet air temperature sensor, 6. Outlet air temperature sensor, 7. Discharge temperature sensor, 8. Observation window, 9. Barrel body, 10. Hopper, 11. Upper cover, 12. Air outlet pipe. DETAILED DESCRIPTION
[0014] The present invention is further described below in conjunction with specific embodiments. It should be understood that these embodiments are only used to illustrate the present invention and are not used to limit the scope of the present invention. In addition, it should be understood that after reading the content taught by the present invention, those skilled in the art can make various changes or modifications to the present invention, and these equivalent forms also fall within the scope defined by the claims attached to this application.
[0015] The embodiment of the utility model relates to an energy-saving management dryer, such as Figure 1 As shown, it includes a dryer body 1, a heating barrel 2 and a control box 4. A discharge temperature sensor 7 is installed at the discharge port at the lower part of the dryer body 1, and the discharge temperature sensor 7 is used to detect the temperature of the discharge port. An outlet temperature sensor 6 is installed at the air outlet at the upper part of the dryer body 1, and the outlet temperature sensor 6 is used to detect the temperature of the air outlet. An inlet temperature sensor 5 is installed at the air inlet of the dryer body 1, and the inlet temperature sensor 5 is used to detect the temperature of the air inlet. The air inlet of the dryer body 1 is connected to the air outlet of the heating barrel 2, and a variable frequency fan 3 is installed on the heating barrel 2. The control box 4 is respectively connected to the heating barrel 2, the variable frequency fan 3, the inlet temperature sensor 5, the outlet temperature sensor 6 and the discharge temperature sensor 7.
[0016] The air inlet temperature sensor 5, the air outlet temperature sensor 6 and the material discharge temperature sensor 7 transmit the detected temperature data to the control box 4. After the control box 4 processes the data, it controls the heating barrel 2 and the variable frequency fan 3 to make adjustments respectively.
[0017] Furthermore, in the present embodiment, the dryer body 1 comprises a barrel body 9 and a hopper 10, a detachable hopper 10 is installed at the lower end of the barrel body 9, a reversible upper cover 11 is installed at the upper end of the barrel body 9, one side of the upper cover 11 is connected to the upper end of the barrel body 9 by a hinge to realize the reversibility of the upper cover 11, and the other side of the upper cover 11 is connected to the upper end of the barrel body 9 by a lock to realize the locking or opening of the upper cover 11, and the air outlet is arranged at the upper end of the upper cover 11.
[0018] Furthermore, in this embodiment, the air outlet is connected to an air outlet pipe 12 , and the air outlet temperature sensor 6 is arranged inside the air outlet pipe 12 ; the air flow inside the dryer body 1 is guided out through the air outlet pipe 12 .
[0019] Furthermore, in this embodiment, the discharge port is arranged at the lower end of the hopper 10; the air inlet is arranged on the side wall at the lower part of the hopper 10; the material inside the dryer body 1 is heated from bottom to top, and finally the hot air goes out from the air outlet pipe 12.
[0020] Furthermore, in the present embodiment, a long strip-shaped observation window 8 is vertically arranged on the side wall of the barrel body 9 , through which the amount of material in the barrel body 9 can be clearly known.
[0021] Furthermore, in this embodiment, the control box 4 is arranged at the front end of the heating barrel 2.
[0022] The intelligent control method for energy-saving management of the dryer comprises the following steps:
[0023] Step 1: After the energy-saving management dryer is turned on, the variable frequency fan 3 is controlled to run at a high speed;
[0024] Step 2: Detect the air inlet temperature and compare it with the set drying temperature, and control the drying heating output to heat the air fluid;
[0025] Step 3: Control the variable frequency fan 3 to run at a high speed for a preset drying time, and then cyclically compare the temperature difference between the inlet and outlet of the dryer with the preset temperature difference value A, and control the variable frequency fan 3 to run at a high speed or a low speed according to the judgment result; therefore, when the raw material is from cold to dry, the frequency of the variable frequency fan 3 can be automatically controlled to reduce the air fluid flow rate, saving the heating output power consumption and fan output power required to heat the reduced air fluid flow rate to the set temperature, thereby achieving the purpose of energy saving;
[0026] Step 4: Control the variable frequency fan 3 to run at a high speed for a preset drying time and then start circulating to compare the temperature difference between the dryer inlet and outlet with the preset temperature difference value B, and control the output frequency of the variable frequency fan 3 according to the judgment result to correct the air fluid flow rate.
[0027] In the description of the present utility model, it needs to be understood that the directions or positional relationships indicated by directional words such as "front, back, up, down, left, right", "lateral, vertical, perpendicular, horizontal" and "top, bottom" are usually based on the directions or positional relationships shown in the drawings, and are only for the convenience of describing the present utility model and simplifying the description. Unless otherwise specified, these directional words do not indicate or imply that the device or element referred to must have a specific direction or be constructed and operated in a specific direction, and therefore cannot be understood as limiting the scope of protection of the present utility model; the directional words "inside and outside" refer to the inside and outside relative to the contours of each component itself.
[0028] For ease of description, spatially relative terms such as "above", "above", "on the upper surface of", "above", etc. may be used here to describe the spatial positional relationship between a device or feature and other devices or features as shown in the figure. It should be understood that spatially relative terms are intended to include different orientations of the device in use or operation in addition to the orientation described in the figure. For example, if the device in the accompanying drawings is inverted, the device described as "above other devices or structures" or "above other devices or structures" will be positioned as "below other devices or structures" or "below other devices or structures". Thus, the exemplary term "above" may include both "above" and "below". The device may also be positioned in other different ways (rotated 90 degrees or in other orientations), and the spatially relative descriptions used here are interpreted accordingly.
[0029] In addition, it should be noted that the use of terms such as "first" and "second" to limit components is only for the convenience of distinguishing the corresponding components. If not otherwise stated, the above terms have no special meaning and therefore cannot be understood as limiting the scope of protection of the utility model.
[0030] The above is a detailed introduction to an energy-saving management dryer provided by the present application. Specific examples are used in this article to illustrate the principles and implementation methods of the present application. The description of the above embodiments is only used to help understand the method of the present application and its core idea; at the same time, for general technical personnel in this field, according to the idea of the present application, there will be changes in the specific implementation method and application scope. In summary, the content of this specification should not be understood as a limitation on the present application.
Claims
1. An energy-saving management dryer, comprising a dryer body (1), a heating barrel (2) and a control box (4), characterized in that: A discharge temperature sensor (7) is installed at the discharge port at the bottom of the dryer body (1), and the discharge temperature sensor (7) is used to detect the temperature of the discharge port. An outlet temperature sensor (6) is installed at the air outlet at the top of the dryer body (1), and the outlet temperature sensor (6) is used to detect the temperature of the air outlet. An inlet temperature sensor (5) is installed at the air inlet of the dryer body (1), and the inlet temperature sensor (5) is used to detect the temperature of the air inlet. The air inlet of the dryer body (1) is connected to the air outlet of the heating barrel (2). A variable frequency fan (3) is installed on the heating barrel (2). The control box (4) is respectively connected to the heating barrel (2), the variable frequency fan (3), the inlet temperature sensor (5), the outlet temperature sensor (6) and the discharge temperature sensor (7).
2. The energy-saving management dryer according to claim 1, characterized in that: The dryer body (1) comprises a barrel (9) and a hopper (10); a detachable hopper (10) is installed at the lower end of the barrel (9); a reversible upper cover (11) is installed at the upper end of the barrel (9); and the air outlet is arranged at the upper end of the upper cover (11).
3. The energy-saving management dryer according to claim 2, characterized in that: The air outlet is connected to an air outlet pipe (12), and the air outlet temperature sensor (6) is arranged inside the air outlet pipe (12).
4. The energy-saving management dryer according to claim 2, characterized in that: The discharge port is arranged at the lower end of the hopper (10).
5. The energy-saving management dryer according to claim 2, characterized in that: The air inlet is arranged on the side wall at the lower part of the hopper (10).
6. The energy-saving management dryer according to claim 2, characterized in that: A long strip-shaped observation window (8) is vertically arranged on the side wall of the barrel body (9).
7. The energy-saving management dryer according to claim 1, characterized in that: The control box (4) is arranged on the heating barrel (2).
