Screening box with tea leaf layered collection function
By designing a screening box with synchronous rotation of the coaxial filter cartridge and the driving mechanism, the layered screening and protection of tea is achieved, and the problems of low screening efficiency and tea damage are solved, and the screening efficiency and quality of tea are improved.
Patent Information
- Application Number
- CN202421081081.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-17
- Publication Date
- 2025-01-10
- Estimated Expiration
- 2034-05-17
AI Technical Summary
Traditional tea sieving mechanisms are prone to accumulation and adhesion during vibrating screening, and are inefficient. When the tea leaves are broken by adding a stirring rod, they are prone to damage and reduce their quality.
A screening box with tea layered collection function is designed, using a coaxial first filter cartridge, a second filter cartridge and an outer cartridge combination, and the driving mechanism rotates simultaneously to realize the layered screening of tea leaves, and passes through the sealing plate. and auxiliary institutions to protect tea leaves and prevent damage.
It improves the efficiency of tea sieving, avoids tea accumulation and adhesion, protects the integrity of tea, and is less likely to cause tea damage than traditional methods.
Smart Images

Figure CN222325662U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of tea screening, in particular to a screening box with the function of collecting tea leaves in layers. Background Art
[0002] Tea processing, also known as "tea making", is the process of making various semi-finished teas or finished teas through various processing procedures for fresh tea leaves. According to the different processing procedures, it can be divided into primary processing (primary processing), refining (fine processing), reprocessing and deep processing. Different processing techniques will form different types of tea. The formation of the quality of each type of tea depends on the coordination of the processing procedures. High-quality fresh leaf raw materials can only produce various high-quality teas under excellent processing conditions. Since the collected tea leaves are of different sizes and shapes, the grades of the products are also different, so the tea leaves must go through a screening process before production.
[0003] Traditionally, tea leaves are screened directly using screens. If multi-layer screening is required, multiple screens are used in combination to screen out tea leaves of different sizes. However, tea leaves are easy to accumulate and stick together. When vibrating and screening in the screen, the efficiency is slow. If a stirring rod is added during the vibration screening process to break up and screen, the tea leaves will be damaged during the breaking process, thereby reducing the quality of the tea leaves. Therefore, traditional screening mechanisms have certain disadvantages in actual use. Utility Model Content
[0004] The purpose of the utility model is to provide a screening box with a tea layer collection function, which solves the problem in the prior art that tea leaves are easily piled up and stick together, and the efficiency is slow when vibrating and screening in the screen. If a stirring rod is added during the vibration screening process to break up and screen the tea leaves, the tea leaves will be damaged during the breaking process, thereby reducing the quality of the tea leaves. Therefore, the traditional screening mechanism has certain disadvantages in actual use.
[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:
[0006] A screening box with a layered tea collection function comprises a base, a support frame is rotatably provided on the surface of the base, a screening cylinder is rotatably connected to the surface of the support frame, a driving mechanism for driving the screening cylinder to rotate is provided on the surface of the support frame, a feed pipe is provided at the end of the screening cylinder, a sealing plate is provided at the end of the screening cylinder away from the feed pipe, a discharge port is opened on the surface of the sealing plate, a sealing block is provided inside the discharge port, the screening cylinder comprises an outer cylinder, a first filter cylinder and a second filter cylinder, the first filter cylinder, the second filter cylinder and the outer cylinder are coaxial, the first filter cylinder is provided between the second filter cylinder and the outer cylinder, and the ends of the first filter cylinder and the second filter cylinder close to the feed pipe are fixedly connected to the outer cylinder.
[0007] Preferably, the support frame includes a support plate, two connecting frames and a support rod, the two connecting frames are fixedly connected to the support plate, the support rod is fixedly connected to the connecting frame, the feed pipe is rotatably connected to the outer cylinder, and the feed pipe is fixedly connected to the support rod.
[0008] Preferably, the side wall of the sealing plate is provided with two annular grooves, and the two annular grooves correspond to the first filter cartridge and the second filter cartridge respectively. The number of discharge ports is set to three, and the three discharge ports correspond to the second filter cartridge, the cavity between the second filter cartridge and the first filter cartridge, and the cavity between the first filter cartridge and the outer cartridge respectively. The sealing plate is fixedly connected to the connecting frame.
[0009] Preferably, the driving mechanism comprises a motor, the motor is fixedly mounted on the top of the connecting frame, a driving gear is fixedly mounted on the output shaft port of the motor, a gear ring is fixedly mounted on the surface of the outer cylinder, and the driving gear and the gear ring are meshed.
[0010] Preferably, a rotating shaft is fixedly installed on the bottom of the support plate, a rotating sleeve is fixedly installed on the surface of the base, the support plate is rotatably connected to the base via the rotating shaft and the rotating sleeve, and an auxiliary mechanism for driving the support frame to reciprocate is arranged inside the base.
[0011] Preferably, the auxiliary mechanism includes a cylinder and a rack, a slide groove is opened on the surface of the base, the rack is slidably connected inside the slide groove, the cylinder is fixedly installed inside the slide groove, a drive gear is fixedly installed on the surface of the rotating shaft, and the rack and the drive gear are meshed.
[0012] The utility model has at least the following beneficial effects:
[0013] By arranging the screening cylinder into a coaxial first filter cylinder, a second filter cylinder and an outer cylinder, and then using a driving mechanism to drive the screening cylinder to rotate, the first filter cylinder and the second filter cylinder in the screening cylinder rotate synchronously, so that the tea leaves can be screened into three parts: larger, smaller and broken residues, which is convenient for collecting the tea leaves in layers. Moreover, this rotation method can protect the tea leaves. Compared with the traditional method of directly using the screen plate and stirring, it will not cause the larger tea leaves to be damaged. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] In order to more clearly illustrate the technical solutions of the embodiments of the utility model, the drawings required for use in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0015] Figure 1 It is a schematic diagram of the structure of the utility model;
[0016] Figure 2 For this utility model Figure 1 Side view;
[0017] Figure 3 This is a schematic diagram of the rack structure of the utility model;
[0018] Figure 4 This is a cross-sectional view of the screening cylinder of the utility model;
[0019] Figure 5 This is a schematic diagram of the structure of the plugging plate of the utility model;
[0020] Figure 6 This is a schematic diagram of the support frame structure of the utility model.
[0021] In the figure: 1. base; 2. support frame; 21. support plate; 22. connecting frame; 23. support rod; 3. screening cylinder; 31. outer cylinder; 32. first filter cylinder; 33. second filter cylinder; 4. feed pipe; 5. blocking block; 6. blocking plate; 61. annular groove; 62. discharge port; 7. motor; 8. driving gear; 9. gear ring; 10. rotating shaft; 11. driving gear; 12. rack; 13. cylinder; 14. slide groove. DETAILED DESCRIPTION
[0022] In order to make the purpose, technical scheme and advantages of the embodiments of the utility model clearer, the technical scheme in the embodiments of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiments of the utility model. Obviously, the described embodiments are part of the embodiments of the utility model, not all of the embodiments. Generally, the components of the embodiments of the utility model described and shown in the drawings here can be arranged and designed in various different configurations.
[0023] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the present invention to be protected, but merely represents selected embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0024] It should be noted that similar reference numerals and letters represent similar items in the following drawings, so once an item is defined in one drawing, it does not need to be further defined and explained in the subsequent drawings. In addition, the terms "first", "second", etc. are only used to distinguish the description and cannot be understood as indicating or implying relative importance.
[0025] The electrical components mentioned in this article are all connected to an external main controller and 220V mains electricity, and the main controller can be a conventional known device for controlling a computer or the like.
[0026] In the description of the embodiments of the present invention, it should be noted that the terms "inside", "outside", "upper", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, or are the orientations or positional relationships in which the utility model product is usually placed when in use. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.
[0027] Reference Figure 1-6 The invention relates to a screening box with a tealeaves stratified collection function, comprising a base 1, a support frame 2 is rotatably arranged on the surface of the base 1, a screening drum 3 is rotatably connected to the surface of the support frame 2, a driving mechanism for driving the screening drum 3 to rotate is arranged on the surface of the support frame 2, a feeding pipe 4 is arranged on the end of the screening drum 3, a sealing plate 6 is arranged on the end of the screening drum 3 away from the feeding pipe 4, a discharge port 62 is opened on the surface of the sealing plate 6, a sealing block 5 is arranged inside the discharge port 62, the screening drum 3 comprises an outer drum 31, a first filter drum 32 and a second filter drum 33, the first filter drum 32, the second filter drum 33 and the outer drum 31 are coaxial, the first filter drum 32 is arranged between the second filter drum 33 and the outer drum 31, the first filter drum 32 and the second filter drum 33 are fixedly connected to the outer drum 31 at one end close to the feeding pipe 4, tealeaves are poured into the screening drum 3 by the feeding pipe 4 during use, so that the tealeaves fall into the second filter drum 33 in the screening drum 3, and then the screening drum 3 is driven to rotate by the driving mechanism, so that the screening drum 3 The first filter cartridge 32 and the second filter cartridge 33 in 3 rotate synchronously, and the mesh size of the second filter cartridge 33 is larger than that of the first filter cartridge 32. Therefore, during the rotation of the tea leaves in the second filter cartridge 33, the smaller tea leaves and the debris will fall into the first filter cartridge 32. The first filter cartridge 32 is also rotating, so the first filter cartridge 32 can leak the debris into the outer cylinder 31, so that the smaller tea leaves remain in the first filter cartridge 32. In this way, the tea leaves can be screened into three parts: larger, smaller and debris, which is convenient for layered collection of the tea leaves. The sealing plate 6 can be set to intercept the tea leaves in the screening cylinder 3 during the screening process. After the screening is completed, the function of collecting tea leaves of different parts can be realized by opening different sealing blocks 5, which is convenient for operation and use. Moreover, this rotation method can protect the tea leaves and prevent the tea leaves from being seriously damaged. Compared with the traditional method of directly using the sieve plate and stirring, the larger tea leaves will not be damaged.
[0028] Furthermore, the support frame 2 includes a support plate 21, two connecting frames 22 and a support rod 23. The two connecting frames 22 are fixedly connected to the support plate 21, the support rod 23 is fixedly connected to the connecting frame 22, the feed pipe 4 is rotatably connected to the outer cylinder 31, the feed pipe 4 is fixedly connected to the support rod 23, the feed pipe 4 is fixed by the support rod 23 and the connecting frame 22, and the feed pipe 4 and the outer cylinder 31 are rotatably connected, so the rotation of the screening cylinder 3 will not affect the feed pipe 4.
[0029] Furthermore, two annular grooves 61 are provided on the side wall of the sealing plate 6, and the two annular grooves 61 correspond to the first filter cartridge 32 and the second filter cartridge 33 respectively. The number of discharge ports 62 is set to three, and the three discharge ports 62 correspond to the second filter cartridge 33, the cavity between the second filter cartridge 33 and the first filter cartridge 32, and the cavity between the first filter cartridge 32 and the outer cartridge 31 respectively. The sealing plate 6 can seal three different spaces in the screening cartridge 3 to prevent tea from leaking out during screening. The sealing plate 6 is fixedly connected to the connecting frame 22, the sealing plate 6 is fixedly connected to the connecting frame 22, and the sealing plate 6 is rotatably connected to the screening cartridge 3, so that the sealing plate 6 can be kept stationary, and the discharge port 62 is always in a fixed position, which is convenient for unloading.
[0030] Furthermore, the driving mechanism includes a motor 7, which is fixedly mounted on the top of the connecting frame 22, a driving gear 8 is fixedly mounted on the output shaft port of the motor 7, a gear ring 9 is fixedly mounted on the surface of the outer cylinder 31, and the driving gear 8 and the gear ring 9 are meshed. When the driving mechanism is in use, the motor 7 is started, the motor 7 drives the driving gear 8 to rotate, the driving gear 8 drives the gear ring 9 to rotate, and the gear ring 9 drives the screening cylinder 3 to rotate.
[0031] Furthermore, a rotating shaft 10 is fixedly installed on the bottom of the support plate 21, and a rotating sleeve is fixedly installed on the surface of the base 1. The support plate 21 is rotatably connected to the base 1 through the rotating shaft 10 and the rotating sleeve. An auxiliary mechanism for driving the support frame 2 to reciprocate is provided inside the base 1. By providing the auxiliary mechanism, the entire support plate 21 can be reciprocated on the base 1 at a small angle, so that the tea leaves inside the screening cylinder 3 can be evenly laid inside for screening. At the same time, when discharging is required, the screening cylinder 3 can be tilted toward the discharge port 62, thereby facilitating discharging.
[0032] Furthermore, the auxiliary mechanism includes a cylinder 13 and a rack 12. A slide groove 14 is provided on the surface of the base 1. The rack 12 is slidably connected to the inside of the slide groove 14. The cylinder 13 is fixedly installed in the inside of the slide groove 14. A driving gear 11 is fixedly installed on the surface of the rotating shaft 10. The rack 12 and the driving gear 11 are meshed. When the auxiliary mechanism is in use, the cylinder 13 is started, and the cylinder 13 drives the rack 12 to slide back and forth in the slide groove 14. The rack 12 drives the driving gear 11 to rotate back and forth, thereby driving the rotating shaft 10 to reciprocate at a small angle, thereby achieving the purpose of reciprocating rotation of the entire support frame 2, achieving uniform laying of the tea leaves inside the screening cylinder 3 to achieve the purpose of sufficient screening, and reducing the phenomenon of incomplete screening caused by accumulation. When the screening is completed and the material needs to be discharged, the screening cylinder 3 is tilted downward near the discharge port 62, and then the tea leaves in the screening cylinder 3 can fall out with the rotation of the screening cylinder 3.
[0033] In summary, during use, tea leaves are poured into the feed tube 4 so that the tea leaves fall into the second filter cylinder 33 in the screening cylinder 3, and then the screening cylinder 3 is driven to rotate by the driving mechanism, so that the first filter cylinder 32 and the second filter cylinder 33 in the screening cylinder 3 rotate synchronously. The mesh size of the second filter cylinder 33 is larger than that of the first filter cylinder 32. Therefore, during the rotation of the tea leaves in the second filter cylinder 33, the smaller tea leaves and the broken residues will fall into the inside of the first filter cylinder 32. The first filter cylinder 32 is also rotating, so the first filter cylinder 32 can leak the broken residues into the outer cylinder 31, so that the smaller tea leaves stay in the first filter cylinder 32. In this way, the tea leaves can be screened into three parts: larger, smaller and broken residues, which is convenient for tea sorting. The leaves are collected in layers, and the blocking plate 6 can be set to intercept the tea leaves in the screening cylinder 3 during the screening process. When the screening is completed, the function of collecting tea leaves of different parts can be realized by opening different blocking blocks 5, which is convenient for operation and use, and this rotation method can protect the tea leaves from being seriously damaged. Compared with the traditional method of directly using the sieve plate and stirring, it will not cause the larger tea leaves to be damaged. The feed pipe 4 is fixed by the support rod 23 and the connecting frame 22, and the feed pipe 4 and the outer cylinder 31 are rotatably connected, so the rotation of the screening cylinder 3 will not affect the feed pipe 4. Similarly, the blocking plate 6 and the connecting frame 22 is fixedly connected, and the blocking plate 6 and the screening cylinder 3 are rotatably connected, so that the blocking plate 6 can be kept stationary, so that the discharge port 62 is always in a fixed position, which is convenient for unloading. The blocking plate 6 can block three different spaces in the screening cylinder 3 to prevent the tea from leaking out during the screening process. When the driving mechanism is in use, the motor 7 is started, the motor 7 drives the active gear 8 to rotate, the active gear 8 drives the gear ring 9 to rotate, and the gear ring 9 drives the screening cylinder 3 to rotate. By setting an auxiliary mechanism, the entire support plate 21 can be reciprocated at a small angle on the base 1, so that the tea inside the screening cylinder 3 can be evenly laid inside for screening. At the same time, when discharging is required, the The screening drum 3 is tilted toward the discharge port 62, so as to facilitate the discharge. When the auxiliary mechanism is in use, the cylinder 13 is started, and the cylinder 13 drives the rack 12 to slide back and forth inside the slide groove 14, and the rack 12 drives the driving gear 11 to rotate back and forth, thereby driving the rotating shaft 10 to rotate back and forth at a small angle, thereby achieving the purpose of reciprocating rotation of the entire support frame 2, and achieving uniform laying of the tea leaves inside the screening drum 3 to achieve the purpose of sufficient screening, reducing the phenomenon of incomplete screening due to accumulation, and when the screening is completed and the material needs to be discharged, the screening drum 3 is tilted downward near the discharge port 62, and then with the rotation of the screening drum 3, the tea leaves in the screening drum 3 can fall out.
[0034] The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and the specification only describe the principles of the utility model. The utility model may be subject to various changes and improvements without departing from the spirit and scope of the utility model. These changes and improvements fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.
Claims
1. A screening box with tea stratification collection function, characterized in that: The invention comprises a base (1), a support frame (2) is rotatably provided on the surface of the base (1), a screening drum (3) is rotatably connected to the surface of the support frame (2), a driving mechanism for driving the screening drum (3) to rotate is provided on the surface of the support frame (2), a feed pipe (4) is provided at the end of the screening drum (3), a sealing plate (6) is provided at one end of the screening drum (3) away from the feed pipe (4), a discharge port (62) is provided on the surface of the sealing plate (6), and the discharge port (62) is provided on the surface of the sealing plate (6). A blocking block (5) is arranged inside the opening (62); the screening cylinder (3) comprises an outer cylinder (31), a first filter cylinder (32) and a second filter cylinder (33); the first filter cylinder (32), the second filter cylinder (33) and the outer cylinder (31) are coaxial; the first filter cylinder (32) is arranged between the second filter cylinder (33) and the outer cylinder (31); and the ends of the first filter cylinder (32) and the second filter cylinder (33) close to the feed pipe (4) are fixedly connected to the outer cylinder (31).
2. A screening box with tea stratification collection function according to claim 1, characterized in that: The support frame (2) comprises a support plate (21), two connecting frames (22) and a support rod (23); the two connecting frames (22) are fixedly connected to the support plate (21); the support rod (23) is fixedly connected to the connecting frame (22); the feed pipe (4) is rotatably connected to the outer cylinder (31); and the feed pipe (4) is fixedly connected to the support rod (23).
3. A screening box with tea stratification collection function according to claim 2, characterized in that: The side wall of the blocking plate (6) is provided with two annular grooves (61), and the two annular grooves (61) correspond to the first filter cartridge (32) and the second filter cartridge (33) respectively. The number of discharge ports (62) is three, and the three discharge ports (62) correspond to the second filter cartridge (33), the cavity between the second filter cartridge (33) and the first filter cartridge (32), and the cavity between the first filter cartridge (32) and the outer cartridge (31) respectively. The blocking plate (6) and the connecting frame (22) are fixedly connected.
4. The screening box with tea stratification collection function according to claim 1, characterized in that: The driving mechanism comprises a motor (7), the motor (7) is fixedly mounted on the top of the connecting frame (22), a driving gear (8) is fixedly mounted on the output shaft port of the motor (7), a gear ring (9) is fixedly mounted on the surface of the outer cylinder (31), and the driving gear (8) and the gear ring (9) are meshed.
5. The screening box with tea stratification collection function according to claim 2, characterized in that: A rotating shaft (10) is fixedly mounted on the bottom of the support plate (21), a rotating sleeve is fixedly mounted on the surface of the base (1), the support plate (21) is rotatably connected to the base (1) via the rotating shaft (10) and the rotating sleeve, and an auxiliary mechanism for driving the support frame (2) to reciprocate is arranged inside the base (1).
6. A screening box with tea stratification collection function according to claim 5, characterized in that: The auxiliary mechanism comprises a cylinder (13) and a rack (12); a slide groove (14) is provided on the surface of the base (1); the rack (12) is slidably connected inside the slide groove (14); the cylinder (13) is fixedly installed inside the slide groove (14); a driving gear (11) is fixedly installed on the surface of the rotating shaft (10); and the rack (12) and the driving gear (11) are meshed.
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