Positioning clamp for valve element stamping
By designing a positioning fixture for valve core stamping, the stable clamping and position limitation of pipe fittings are achieved using movable plates and electric push rods, the problem of unstable pipe fittings in the prior art is solved, and the stamping effect and operational safety are improved .
Patent Information
- Application Number
- CN202421084408.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-17
- Publication Date
- 2025-01-10
- Estimated Expiration
- 2034-05-17
AI Technical Summary
When the existing stamping device stamps and reams the valve core pipe fittings, the fittings are unstable and easily affect the stamping effect.
A positioning fixture for valve core stamping is designed, including bottom plate, vertical rod, horizontal plate, hydraulic cylinder, stamping head, fixed shell, motor, screw, movable plate and electric push rod, through the slot of the movable plate and the electric drive. The push rod realizes stable clamping and position definition of the pipe fittings, ensuring stable operation of the stamping head.
It improves the stamping stability and working efficiency of pipe fittings, facilitates the installation and disassembly of pipe fittings, and protects workers' hands.
Smart Images

Figure CN222326492U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of stamping equipment, in particular to a positioning fixture used for valve core stamping. Background Art
[0002] Faucet is a popular name for water valve, which is used to control the size of water flow and has the effect of saving water. The faucet valve core is the most important part of the faucet. The valve core is the valve part that the valve body uses to achieve the basic functions of direction control, pressure control or flow control by moving it;
[0003] There are many components inside the valve core. During processing, the required pipe fittings need to be stamped. Stamping can expand the diameter of the pipe at the opening of the pipe fitting, so as to facilitate subsequent assembly. However, when the existing stamping device punches and expands the hole of the pipe fitting, the pipe fitting is directly inserted into the positioning column, and then the punching machine is started to process it through the punching head. Although this can quickly stamp the pipe fitting, the pipe fitting is very unstable if it is only connected by sleeve, which is easy to affect the stamping. Utility Model Content
[0004] The purpose of the present invention is to solve at least one of the above technical deficiencies.
[0005] The purpose of the utility model is to overcome the shortcomings of the prior art, solve the problems mentioned in the background technology, and provide a positioning fixture for valve core stamping.
[0006] The purpose of the utility model is achieved through the following technical solutions: a positioning fixture for valve core stamping, comprising a bottom plate, a vertical rod is fixedly connected to the top of the bottom plate, a horizontal plate is fixedly connected to the top of the vertical rod, a hydraulic cylinder is fixedly connected to the top of the horizontal plate, a punching head is provided at the output end of the hydraulic cylinder, a fixed shell is fixedly connected to the inner side of the vertical rod, a motor is fixedly connected to one side of the fixed shell, a screw is fixedly connected to the output end of the motor, a movable plate is threadedly connected to the outer surface of the screw, the movable plate is sleeved inside the fixed shell, and a card slot is provided on one side of the movable plate;
[0007] A slide groove is provided at the center of the top of the bottom plate, a slide plate is slidably connected inside the slide groove, an adjustment plate is fixedly connected to the top of the slide plate, a positioning column is fixedly connected to the top of the adjustment plate, a first electric push rod is provided on one side of the adjustment plate close to the positioning column, a top column is fixedly connected to the output end of the first electric push rod, and a second electric push rod is fixedly connected to one side of the adjustment plate.
[0008] Preferably, there are two vertical rods, which are respectively welded to the left and right sides of the top of the base plate, and the welding angle between the vertical rods and the base plate is ninety degrees. The cross plate is welded to the top of the two vertical rods, and the hydraulic cylinder is located at the center of the top of the cross plate.
[0009] By adopting the above technical solution, the vertical rod and the horizontal plate are located on the rear side of the top of the bottom plate, and the front side of the top of the bottom plate can leave operating space for the staff.
[0010] Preferably, one side of the fixed shell is welded to the vertical rod, the bottom of the fixed shell is welded to the bottom plate, the internal size of the fixed shell is adapted to the movable plate, the inner wall of the fixed shell is adapted to the movable plate, and a threaded hole adapted to the screw is opened at the center of the movable plate.
[0011] By adopting the above technical solution, the two movable plates on the left and right sides can clamp and position the pipe fitting at the bottom, so that the punching head can be more stable when punching the pipe fitting.
[0012] Preferably, the slot is an arc-shaped slot, the thickness of the movable plate is one centimeter, and the slot is located at the center of one side of the movable plate.
[0013] By adopting the above technical solution, the arc-shaped clamping groove can make the movable plates on the left and right sides clamp and fix the pipe fittings without contact, so that the force of the clamp can be fully used on the pipe fittings.
[0014] Preferably, the top surface of the adjustment plate is square, the number of the first electric push rods is four, the four first electric push rods are arranged in a circular array on one side of the bottom of the positioning column, the material of the top column is hard rubber, and the top surface of the top column is parallel to the top surface of the bottom plate.
[0015] By adopting the above technical solution, the top column of hard rubber can effectively protect the pipe fittings on the top.
[0016] Preferably, the positioning column is welded to the center of the top of the adjustment plate, the position of the slot on one side of the movable plate corresponds to the position of the positioning column, the outer surface of the positioning column is sleeved with a pipe fitting, and the inner wall curvature of the slot matches the outer wall curvature of the pipe fitting.
[0017] By adopting the above technical solution, the two movable plates can perform secondary position limitation on the pipe to be processed.
[0018] Compared with the prior art, the utility model has the following advantages:
[0019] 1. The positioning fixture for valve core stamping is provided with a movable plate, the output end of the motor is fixedly connected with a screw rod, the outer surface of the screw rod is threadedly connected with a movable plate, the movable plate is sleeved inside the fixed shell, and a slot is provided on one side of the movable plate. When the pipe fitting is sleeved on the positioning column, the second electric push rod is started to move the pipe fitting to the bottom of the punching head, the motor is started, the motor is started in forward rotation, and the screw rod rotates to push the movable plate inside the fixed shell forward until the slot on one side of the movable plate fits with the outer wall of the pipe fitting. The two movable plates on the left and right sides can clamp and position the pipe fitting at the bottom, which can make the punching head more stable when punching the pipe fitting, and effectively improve the punching work of the pipe fitting;
[0020] 2. The positioning fixture for valve core stamping is provided with a push column, and the output end of the first electric push rod is fixedly connected with the push column. There are four first electric push rods, and the four first electric push rods are arranged in a circular array on one side of the bottom of the positioning column. When the four first electric push rods are not started, the top surface of the push column is parallel to the top surface of the bottom plate, and does not affect the connection of the pipe fitting on the positioning column. When the stamping is completed, the motor is reversed and started, and the movable plate is separated from the pipe fitting. When the second electric push rod pushes the adjusting plate away from the bottom of the punching head, the four first electric push rods are started. The push column at the end of the first electric push rod can bounce the punched pipe fitting upward, which is convenient for workers to take out the pipe fitting and reinstall the next pipe fitting to be processed. The second electric push rod can be started in reverse to carry out the next stamping work. When installing and removing the pipe fittings, stay away from the punching head to achieve the purpose of protecting the workers' hands. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 It is a schematic diagram of the structure of the utility model;
[0022] Figure 2 It is a structural schematic diagram of the movable plate of the utility model;
[0023] Figure 3 This is a schematic diagram of the structure of the adjustment plate of the utility model;
[0024] Figure 4 It is a structural schematic diagram of the top column of the utility model.
[0025] In the figure: 1-bottom plate, 2-vertical rod, 3-horizontal plate, 4-hydraulic cylinder, 5-punch head, 6-fixed shell, 7-motor, 8-screw, 9-movable plate, 10-slot, 11-slide, 12-slide plate, 13-adjusting plate, 14-positioning column, 15-first electric push rod, 16-top column, 17-second electric push rod. DETAILED DESCRIPTION
[0026] Additional aspects and advantages of the present invention will be further described below in conjunction with the accompanying drawings, and some will become apparent from the following description or be learned through practice of the present invention.
[0027] like Figure 1-2 As shown, a positioning fixture for valve core stamping includes a bottom plate 1, a vertical rod 2 is welded to the top of the bottom plate 1, a horizontal plate 3 is welded to the top of the vertical rod 2, a hydraulic cylinder 4 is installed on the top of the horizontal plate 3, a punch head 5 is installed on the output end of the hydraulic cylinder 4, a fixed shell 6 is welded to the inner side of the vertical rod 2, a motor 7 is embedded in one side of the fixed shell 6, a screw 8 is welded to the output end of the motor 7, a movable plate 9 is threadedly connected to the outer surface of the screw 8, the movable plate 9 is sleeved on the inside of the fixed shell 6, and a slot 10 is opened on one side of the movable plate 9.
[0028] Through the above arrangement, when the pipe fitting is sleeved on the positioning column 14, the motor 7 is started, the motor 7 is started in forward rotation, and the screw 8 rotates to push the movable plate 9 inside the fixed shell 6 forward until the slot 10 on one side of the movable plate fits with the outer wall of the pipe fitting. The two movable plates 9 on the left and right sides can clamp and position the pipe fitting at the bottom, which can make the punching head 5 more stable when punching the pipe fitting, and effectively improve the punching work of the pipe fitting;
[0029] like Figure 1 and Figure 3-4 As shown, a slide groove 11 is provided at the center of the top of the bottom plate 1, a slide plate 12 is slidably installed inside the slide groove 11, an adjustment plate 13 is welded on the top of the slide plate 12, a positioning column 14 is welded on the top of the adjustment plate 13, a first electric push rod 15 is embedded and installed on one side of the adjustment plate 13 close to the positioning column 14, a top column 16 is bonded to the output end of the first electric push rod 15, and a second electric push rod 17 is welded on one side of the adjustment plate 13;
[0030] Through the above arrangement, when the four first electric push rods 15 are not started, the top surface of the top column 16 is parallel to the top surface of the bottom plate 1, and does not affect the sleeve connection of the pipe fitting on the positioning column 14. When the stamping is completed, the second electric push rod 17 pushes the adjustment plate 1 away from the bottom of the punching head 5, and the four first electric push rods 15 are started. The top column 16 at the end of the first electric push rod 15 can bounce the punched pipe fitting upward, which is convenient for workers to take out the pipe fitting and reinstall the next pipe fitting to be processed. The second electric push rod 17 can be started in the reverse direction to carry out the next stamping work. When installing and removing the pipe fitting, it is far away from the punching head 5, so as to protect the hands of the workers.
[0031] As a preferred technical solution of the utility model, there are two vertical rods 2, and the two vertical rods 2 are respectively welded to the left and right sides of the top of the base plate 1. The welding angle between the vertical rods 2 and the base plate 1 is ninety degrees. The horizontal plate 3 is welded to the top of the two vertical rods 2, and the hydraulic cylinder 4 is located at the center of the top of the horizontal plate 3.
[0032] As a preferred technical solution of the utility model, one side of the fixed shell 6 is welded to the vertical rod 2, the bottom of the fixed shell 6 is welded to the bottom plate 1, the internal size of the fixed shell 6 is adapted to the movable plate 9, the inner wall of the fixed shell 6 is adapted to the movable plate 9, and a threaded hole adapted to the screw 8 is opened at the center of the movable plate 9.
[0033] As a preferred technical solution of the utility model, the card slot 10 is an arc-shaped slot, the thickness of the movable plate 9 is one centimeter, and the card slot 10 is located at the center of one side of the movable plate 9.
[0034] As a preferred technical solution of the utility model, the top surface of the adjustment plate 13 is square, the number of the first electric push rods 15 is four, the four first electric push rods 15 are arranged in a circular array on one side of the bottom of the positioning column 14, the top column 16 is made of hard rubber, and the top surface of the top column 16 is parallel to the top surface of the bottom plate 1.
[0035] As a preferred technical solution of the utility model, the positioning column 14 is welded to the center of the top of the adjustment plate 13, the position of the slot 10 on one side of the movable plate 9 corresponds to the position of the positioning column 14, the outer surface of the positioning column 14 is sleeved with a pipe fitting, and the inner wall curvature of the slot 10 is adapted to the outer wall curvature of the pipe fitting.
[0036] The working process of the utility model is as follows:
[0037] S1, sleeve the pipe fitting onto the positioning column 14;
[0038] S2, start the second electric push rod 17 to move the pipe fitting to the bottom of the punching head 5;
[0039] S3, start the motor 7, the motor 7 starts forward, the screw 8 rotates to push the movable plate 9 inside the fixed shell 6 forward, until the slot 10 on one side of the movable plate fits with the outer wall of the pipe fitting, and the two movable plates 9 on the left and right sides can clamp and position the pipe fitting at the bottom;
[0040] S4, start the hydraulic cylinder 4 to punch the pipe fitting through the punch head 5;
[0041] S5. After the stamping is completed, the motor 7 is reversed and started, the movable plate 9 is separated from the pipe fitting, the second electric push rod 17 pushes the adjustment plate 1 away from the bottom of the punching head 5, and the four first electric push rods 15 are started. The top column 16 at the end of the first electric push rod 15 can bounce the pipe fitting that has been stamped above upward, making it easier for workers to take out the pipe fitting.
[0042] Although the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A positioning fixture for valve core stamping, characterized by: The invention comprises a bottom plate (1), the top of the bottom plate (1) is fixedly connected to a vertical rod (2), the top of the vertical rod (2) is fixedly connected to a horizontal plate (3), the top of the horizontal plate (3) is fixedly connected to a hydraulic cylinder (4), the output end of the hydraulic cylinder (4) is provided with a punching head (5), the inner side of the vertical rod (2) is fixedly connected to a fixed shell (6), one side of the fixed shell (6) is fixedly connected to a motor (7), the output end of the motor (7) is fixedly connected to a screw rod (8), the outer surface of the screw rod (8) is threadedly connected to a movable plate (9), the movable plate (9) is sleeved inside the fixed shell (6), and one side of the movable plate (9) is provided with a slot (10); A slide groove (11) is provided at the center of the top of the bottom plate (1), a slide plate (12) is slidably connected inside the slide groove (11), an adjustment plate (13) is fixedly connected to the top of the slide plate (12), a positioning column (14) is fixedly connected to the top of the adjustment plate (13), a first electric push rod (15) is provided on one side of the adjustment plate (13) close to the positioning column (14), an output end of the first electric push rod (15) is fixedly connected to a top column (16), and a second electric push rod (17) is fixedly connected to one side of the adjustment plate (13).
2. The positioning fixture for valve core stamping according to claim 1, characterized in that: There are two vertical rods (2), and the two vertical rods (2) are respectively welded to the left and right sides of the top of the bottom plate (1), and the welding angle between the vertical rods (2) and the bottom plate (1) is ninety degrees. The horizontal plate (3) is welded to the tops of the two vertical rods (2), and the hydraulic cylinder (4) is located at the center of the top of the horizontal plate (3).
3. The positioning fixture for valve core stamping according to claim 1, characterized in that: One side of the fixed shell (6) is welded to the vertical rod (2), the bottom of the fixed shell (6) is welded to the bottom plate (1), the internal dimensions of the fixed shell (6) are compatible with the movable plate (9), the inner wall of the fixed shell (6) is compatible with the movable plate (9), and a threaded hole compatible with the screw rod (8) is opened at the center of the movable plate (9).
4. The positioning fixture for valve core stamping according to claim 1, characterized in that: The clamping groove (10) is an arc-shaped groove, the thickness of the movable plate (9) is one centimeter, and the clamping groove (10) is located at the center of one side of the movable plate (9).
5. The positioning fixture for valve core stamping according to claim 1, characterized in that: The top surface of the adjustment plate (13) is square, the number of the first electric push rods (15) is four, and the four first electric push rods (15) are arranged in a circular array on one side of the bottom of the positioning column (14). The material of the top column (16) is hard rubber, and the top surface of the top column (16) is parallel to the top surface of the bottom plate (1).
6. The positioning fixture for valve core stamping according to claim 1, characterized in that: The positioning column (14) is welded to the center of the top of the adjustment plate (13); the position of the slot (10) on one side of the movable plate (9) corresponds to the position of the positioning column (14); a pipe fitting is sleeved on the outer surface of the positioning column (14); and the inner wall curvature of the slot (10) matches the outer wall curvature of the pipe fitting.