New energy universal circuit breaker with counting function
By installing an electronic counter on the casing of the universal circuit breaker and utilizing limit baffles and fastening structures, the problem of existing counters loosening due to vibration has been solved. This enables reliable counting of the number of circuit breaker opening and closing operations and simplifies installation, thereby improving product reliability and user testing capabilities.
Patent Information
- Application Number
- CN202421182934.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-28
- Publication Date
- 2025-01-10
- Estimated Expiration
- 2034-05-28
AI Technical Summary
The existing universal circuit breaker's operation counter has a complex installation structure, which is prone to loosening and damage due to vibration and impact, affecting its reliability.
An electronic counter is mounted on the housing and connected to the normally open or normally closed contacts of the auxiliary contact device via signal terminals. It is fixed in place by a limit baffle and a fastening structure to avoid the effects of vibration and simplify the installation process.
It achieves reliability and ease of installation of electronic counters, can accurately count the number of times a circuit breaker is opened and closed, and improves product testing life and user experience.
Smart Images

Figure CN222338197U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of low-voltage electrical appliances, and in particular to a new energy universal circuit breaker with a counting function. Background Art
[0002] Universal circuit breakers can open or close the circuit between the power supply and the load, and can also cut off the circuit in time when an abnormality occurs in the circuit to protect the power supply system. In order to ensure the normal operation of the power supply system, the reliability of the universal circuit breaker must be ensured first. Therefore, in order to detect the operating life of the universal circuit breaker and count the number of times it is opened and closed, an operation counter is installed on the universal circuit breaker.
[0003] The existing operation counter is usually installed on the operating mechanism bracket of the universal circuit breaker, and the counter lever is driven by the connecting rod inside the operating mechanism to count. The operating mechanism is composed of a complex connecting rod driving structure and needs to be customized for installation. In summary, the existing operation counter installed on the universal circuit breaker has a complex structure and is relatively cumbersome to install. The vibration force generated by the opening and closing of the universal circuit breaker is transmitted to the operation counter through the operating mechanism, which makes the operation counter subject to long-term vibration shock, which is easy to cause loose installation and even damage the lever, resulting in failure to count, and poor reliability. Utility Model Content
[0004] Therefore, the technical problem to be solved by the utility model is to overcome the problem that the operation counter in the prior art is installed on the universal circuit breaker in a complex installation structure, which makes the operation counter easily loosen due to long-term vibration and impact, and even damages the lever, resulting in failure to count, and has poor reliability.
[0005] In order to solve the above technical problems, the utility model provides a new energy universal circuit breaker with a counting function, including a base and an operating mechanism, an auxiliary contact device and a cover shell arranged on the base. The operating mechanism cooperates with the auxiliary contact device. When executing the opening and closing of the circuit breaker, the operating mechanism drives multiple groups of normally closed contacts and multiple groups of normally open contacts in the auxiliary contact device to switch the opening and closing positions. The cover shell is installed on the front side of the base and covers the operating mechanism and the auxiliary contact device. An electronic counter connected to the auxiliary contact device is arranged on the cover shell, and the electronic counter has a group of signal terminals connected to a group of normally open contacts or a group of normally closed contacts.
[0006] As a preferred solution, the electronic counter is detachably mounted on the cover and is arranged opposite to the auxiliary contact device in front and back.
[0007] As a preferred solution, a mounting window suitable for mounting and accommodating the electronic counter is provided on the surface of the cover shell.
[0008] As a preferred solution, the electronic counter has a display screen exposed at the installation window position.
[0009] As a preferred solution, a reset button is provided on the electronic counter, and the electronic counter has a group of reset terminals connected to the reset button.
[0010] As a preferred solution, the electronic counter and the cover shell are kept in fixed relative position via a fixing structure.
[0011] As a preferred solution, the fixing structure includes:
[0012] A limit panel is arranged at one end of the electronic counter and is in contact with the outer surface of the housing;
[0013] The mounting bracket is connected to the other end of the electronic counter through a fastening component and is provided with a supporting card plate extending and abutting against the inner side of the cover shell. When the mounting bracket is fixed, the supporting card plate cooperates with the limiting panel to press against the cover shell.
[0014] As a preferred solution, the fastening component includes a screw structure fixedly arranged at the other end of the electronic counter, and a locking nut connected to the screw structure for fastening the mounting bracket, and the mounting bracket is formed with a connecting hole which is sleeved on the screw structure.
[0015] As a preferred embodiment, the electronic counter includes a base plate arranged at the other end thereof, two partitions arranged on the base plate and separating the signal terminal from the reset terminal, and a limit groove formed between the two partitions, and the mounting bracket is fixed in the limit groove by a fastening component.
[0016] As a preferred solution, the mounting bracket is in a U-shaped structure, which includes a flat plate portion connected to the limiting groove, and two supporting clips bent at both ends of the flat plate portion and extending on both sides of the electronic counter.
[0017] Compared with the prior art, the technical solution of the utility model has the following advantages:
[0018] 1. In the new energy universal circuit breaker provided by the utility model, an electronic counter is installed on the cover and connected to a group of normally open contacts or a group of normally closed contacts of the auxiliary contact device through a group of signal wiring terminals. This electronic counter mainly counts the number of electrical signal pulses in the digital system. When the universal circuit breaker is opened and closed, the normally open contacts and normally closed contacts of the auxiliary contact device are driven by the operating mechanism to switch the opening and closing positions. Therefore, the electronic counter can count the number of opening and closing times of the universal circuit breaker by cooperating with the auxiliary contact device, that is, the universal circuit breaker is counted once when it is closed and opened once, thereby realizing the counting function of the opening and closing of the circuit breaker. The electronic counter using the technical solution can be installed on the cover to avoid being affected by the vibration and impact generated by the opening and closing of the operating mechanism, and only needs to be connected to the auxiliary contact device by wiring. The installation and connection are very convenient and the reliability is good. At the same time, it is also convenient for users to observe that the electronic counter can know the number of opening and closing times of the universal circuit breaker, and the operating life of the product can be better detected.
[0019] 2. In the new energy universal circuit breaker provided by the utility model, the electronic counter can be detachably installed in the installation window of the cover, and is arranged opposite to the auxiliary contact device in front and behind. This design is convenient for connecting the wire from the signal terminal to the normally open contact of the auxiliary contact device. The wiring distance is short and the wiring is convenient, thereby facilitating the installation and wiring between the electronic counter and the auxiliary contact device. After the installation is completed, the electronic counter will expose the display screen on the outer side of the cover. The user can clearly know the number of opening and closing times of the circuit breaker by counting the number of times through the display screen.
[0020] 3. In the new energy universal circuit breaker provided by the utility model, a limit baffle is provided at one end of the electronic counter and a mounting bracket is provided at the other end thereof. When the electronic counter is installed to the mounting window of the cover shell, the limit baffle will be driven to abut against the outer side surface of the cover shell. Then, when the mounting bracket is fastened to the other end of the electronic counter by the fastening component, the mounting bracket drives the supporting card plate to abut against the inner side surface of the cover shell under the action of the fastening force applied by the fastening component, and under the continuous pressure of the fastening component, the supporting card plate and the limit panel cooperate to press against the cover shell, thereby realizing the installation and fixation of the electronic counter on the cover shell. The installation structure of this electronic counter is simple, the matching and fixing are reliable, and it is also convenient to disassemble, thereby improving the installation efficiency and enhancing the product performance.
[0021] 4. In the new energy universal circuit breaker provided by the utility model, the fastening component includes a screw structure arranged at the other end of the electronic counter, and a locking nut connected to the screw structure. This structural arrangement sleeves the mounting bracket on the screw structure, and applies a fastening force to the mounting bracket by tightening the locking nut, so that the mounting bracket is firmly fixed on the other end of the electronic counter under the extrusion of the locking nut, and at the same time drives the two supporting clamps to press against the inner side of the cover shell, and is pressed against the cover shell by cooperating with the limit panel, thereby playing a role in installing and fixing the electronic counter on the cover shell. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] In order to more clearly illustrate the specific implementation of the utility model or the technical solution in the prior art, the drawings required for use in the specific implementation or the description of the prior art will be briefly introduced below.
[0023] Figure 1 It is a three-dimensional structural schematic diagram of the new energy universal circuit breaker of the utility model;
[0024] Figure 2 It is a cross-sectional structural diagram of the new energy universal circuit breaker of the utility model;
[0025] Figure 3 for Figure 2 Schematic diagram of the installation structure of the electronic counter described in;
[0026] Figure 4 This is a schematic diagram of the installation structure of the electronic counter and the cover of the utility model;
[0027] Figure 5 It is a three-dimensional structural schematic diagram of the electronic counter of the utility model;
[0028] Figure 6 It is a bottom view of the electronic counter of the utility model.
[0029] Explanation of the accompanying drawings: 1. Base; 2. Operating mechanism; 3. Auxiliary contact device; 4. Cover; 5. Electronic counter; 51. Signal terminal; 52. Reset terminal; 53. Display screen; 54. Reset button; 55. Bottom plate; 56. Partition; 57. Limit groove; 6. Limit panel; 7. Mounting bracket; 71. Support card plate; 8. Fastening component; 81. Screw structure; 82. Locking nut. DETAILED DESCRIPTION
[0030] The technical solution of the utility model will be described clearly and completely below in conjunction with the accompanying drawings. Obviously, the described embodiments are part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0031] In the description of the present utility model, it should be noted that the terms "first", "second" and "third" are only used for descriptive purposes and cannot be understood as indicating or implying relative importance.
[0032] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0033] Example
[0034] This embodiment provides Figure 1-6 A new energy universal circuit breaker with a counting function is shown, comprising a base 1 and an operating mechanism 2, an auxiliary contact device 3 and a cover 4 arranged on the base 1. The operating mechanism 2 cooperates with the auxiliary contact device 3. When executing the opening and closing of the circuit breaker, the operating mechanism 2 drives multiple groups of normally closed contacts and multiple groups of normally open contacts in the auxiliary contact device 3 to switch the opening and closing positions. The cover 4 is installed on the front side of the base 1 and covers the operating mechanism 2 and the auxiliary contact device 3. It is characterized in that: an electronic counter 5 connected to the auxiliary contact device is arranged on the cover 4, and the electronic counter 5 has a group of signal terminals 51 connected to a group of normally open contacts or a group of normally closed contacts.
[0035] The above implementation mode is the core technical solution of this embodiment. The electronic counter 5 is installed on the cover 4 and connected to a group of normally open contacts or a group of normally closed contacts of the auxiliary contact device 3 through a group of signal wiring terminals 51. This electronic counter 5 mainly counts the number of electrical signal pulses in the digital system. According to the universal circuit breaker, the normally open contacts and normally closed contacts of the auxiliary contact device 3 are driven by the operating mechanism 2 to switch the opening and closing positions when the universal circuit breaker is opened and closed. Therefore, the electronic counter 5 can count the number of opening and closing times of the universal circuit breaker by cooperating with the auxiliary contact device 3, that is, the universal circuit breaker is counted once when it is closed and opened once, thereby realizing the counting function of the opening and closing of the circuit breaker. The electronic counter 5 using this technical solution can be effectively avoided by being installed on the cover 4. The vibration impact generated by the opening and closing of the operating mechanism 2 can be effectively avoided, and it only needs to be connected to the auxiliary contact device. The installation and connection are very convenient and reliable. At the same time, it is also convenient for users to observe that the electronic counter can know the number of opening and closing times of the universal circuit breaker, and the operating life of the product can be better detected.
[0036] Combine the following Figure 3-6 The specific setting method of the electronic counter is described in detail:
[0037] The electronic counter 5 can be detachably mounted on the housing 4, and is arranged front and rear opposite to the auxiliary contact device 3, and an installation window suitable for installing and accommodating the electronic counter 5 is opened on the housing 4, and the electronic counter 5 has a display screen 53 exposed at the installation window. Such an installation design facilitates connecting the wire from the signal terminal 51 to the normally open contact of the auxiliary contact device 3, and the wiring distance is short and the wiring is convenient, thereby facilitating the installation and wiring between the electronic counter 5 and the auxiliary contact device 3. After the installation is completed, the electronic counter 5 will expose the display screen 53 on the outer side of the housing, and the user can clearly know the number of opening and closing times of the circuit breaker by observing the counting times of the display screen 53.
[0038] It is further preferred that the electronic counter 5 is provided with a reset button 54, and the electronic counter 5 has a set of reset terminals 52 connected to the reset button 54. The reset button 54 is operated once to reset the count value obtained by the electronic counter 5, thereby realizing the reset function of the electronic counter 5. This electronic counter is applied to the universal circuit breaker to play the counting function, and can also provide users with the functions of recording, selecting to reset, and adding reminder values according to categories.
[0039] In this embodiment, the electronic counter 5 and the housing 4 are kept in a fixed relative position by a fixing structure. Figure 3-5The fixing structure includes a mounting bracket 7 and a limiting panel 6 which are arranged opposite to each other. The limiting panel 6 is arranged at one end of the electronic counter 5 and cooperates to abut against the outer surface of the cover shell. The mounting bracket 7 is connected to the other end of the electronic counter 5 through a fastening component 8, and is provided with a supporting card plate 71 which extends and abuts against the inner side of the cover shell 4. When the mounting bracket 7 is fixed, the supporting card plate 71 cooperates with the limiting panel 6 to press against the cover shell 4. The advantage of such an installation design is that when the electronic counter 5 is installed in the installation window of the cover shell 4, the limit baffle will be driven to abut against the outer side of the cover shell, and then the installation bracket 7 will be fastened to the other end of the electronic counter 5 by the fastening component 8. Under the action of the fastening force applied by the fastening component 8, the installation bracket 7 drives the support card plate 71 to cooperate and abut against the inner side of the cover shell, and under the continuous pressure of the fastening component 8, the support card plate 71 cooperates with the limit panel 6 to press against the cover shell 4, thereby realizing the installation and fixation of the electronic counter on the cover shell. The installation structure of this electronic counter is simple, the fit and fixation are reliable, and it is also convenient to disassemble, thereby improving the installation efficiency and enhancing the product performance.
[0040] It is further preferred that the fastening component 8 includes a screw structure 81 fixedly arranged at the other end of the electronic counter 5, and a locking nut 82 connected to the screw structure 81 for fastening the mounting bracket 7, and the mounting bracket 7 is formed with a connecting hole sleeved on the screw structure 81, wherein the electronic counter 5 includes a base plate 55 arranged at the other end thereof, and two partitions 56 arranged on the base plate 55 and separating the signal terminal 51 from the reset terminal 52 from each other, and a limiting groove 57 formed between the two partitions 56, the screw structure 81 is vertically connected to the limiting groove 57, and the mounting bracket 7 is fixed in the limiting groove 57 by the fastening component 8, and the limiting groove 57 plays a limiting installation role for the mounting bracket 7 at the other end of the electronic counter 5, thereby avoiding position displacement of the mounting bracket 7 during the installation and fixing process, and ensuring the accuracy and stability of the installation position of the mounting bracket 7. This structural arrangement is such that during installation, the mounting bracket 7 is sleeved on the screw structure 81, and a tightening force is applied to the mounting bracket 7 by tightening the locking nut 82, so that the mounting bracket 7 is firmly fixed to the other end of the electronic counter 5 under the pressure of the locking nut 82, and at the same time drives the supporting card 71 to press against the inner side of the cover shell 4, and the supporting card and the limiting panel cooperate to press against the cover shell 4, thereby playing the role of installing and fixing the electronic counter 5 on the cover shell 4; and if the electronic counter 5 needs to be disassembled, just loosen the locking nut 82 and remove the mounting bracket 7 from the screw structure 81, so that the electronic counter can be removed from the installation window of the cover shell, and both installation and disassembly are relatively convenient.
[0041] like Figure 3 As shown, the mounting bracket 7 is in a U-shaped structure, which includes a flat plate portion connected to the limiting groove 57, and two supporting clamps 71 bent at both ends of the flat plate portion and extending on both sides of the electronic counter 5. The flat plate portion is provided with a connecting hole for the screw structure 81 to pass through. With this structural arrangement, the flat plate portion of the mounting bracket 7 is squeezed and fixed in the limiting groove 57 by the locking nut 82. The mounting bracket 7 designed with a U-shaped structure plays an installation support and fixing role for the electronic counter 5 on the cover shell. The installation force is more stable and has higher tensile and compressive strength. The supporting force is high and can be used multiple times. The installation of the electronic counter is convenient and quick, which improves the installation efficiency and is also convenient for subsequent disassembly and maintenance.
[0042] Obviously, the above embodiments are merely examples for the purpose of clear explanation, and are not intended to limit the implementation methods. For those skilled in the art, other different forms of changes or modifications can be made based on the above description. It is not necessary and impossible to list all the implementation methods here. The obvious changes or modifications derived therefrom are still within the scope of protection of the invention of the utility model.
Claims
1. A new energy universal circuit breaker with a counting function, comprising a base (1) and an operating mechanism (2), an auxiliary contact device (3) and a cover (4) arranged on the base (1), wherein the operating mechanism (2) and the auxiliary contact device (3) are linked and cooperated, and the operating mechanism (2) drives multiple groups of normally closed contacts and multiple groups of normally open contacts in the auxiliary contact device (3) to switch between open and closed positions when executing the opening and closing of the circuit breaker, and the cover (4) is installed on the front side of the base (1) and covers the operating mechanism (2) and the auxiliary contact device (3), characterized in that: The housing (4) is provided with an electronic counter (5) connected to the auxiliary contact device. The electronic counter (5) has a group of signal connection terminals (51) connected to a group of normally open contacts or a group of normally closed contacts.
2. The new energy universal circuit breaker with counting function according to claim 1 is characterized in that: The electronic counter (5) is detachably mounted on the housing (4) and is arranged opposite to the auxiliary contact device (3) in front and back.
3. The new energy universal circuit breaker with counting function according to claim 2 is characterized in that: The cover shell (4) is provided with an installation window suitable for installing and accommodating the electronic counter (5).
4. The new energy universal circuit breaker with counting function according to claim 3 is characterized in that: The electronic counter (5) has a display screen (53) exposed at the installation window position.
5. The new energy universal circuit breaker with counting function according to claim 4 is characterized in that: The electronic counter (5) is provided with a reset button (54), and the electronic counter (5) has a group of reset terminals (52) connected to the reset button (54).
6. The new energy universal circuit breaker with counting function according to any one of claims 1 to 5, characterized in that: The electronic counter (5) and the cover shell (4) are kept in fixed relative position via a fixing structure.
7. The new energy universal circuit breaker with counting function according to claim 6 is characterized in that: The fixed structure comprises: A limit panel (6) is arranged at one end of the electronic counter (5) and is in contact with the outer surface of the housing; The mounting bracket (7) is connected to the other end of the electronic counter (5) through a fastening component (8) and is provided with a supporting card plate (71) extending and abutting against the inner side surface of the housing (4). When the mounting bracket (7) is fixed, the supporting card plate (71) cooperates with the limiting panel (6) to press against the housing (4).
8. The new energy universal circuit breaker with counting function according to claim 7 is characterized in that: The fastening component (8) comprises a screw structure (81) fixedly arranged at the other end of the electronic counter (5), and a locking nut (82) connected to the screw structure (81) for fastening the mounting bracket (7); the mounting bracket (7) is formed with a connecting hole which is sleeved on the screw structure (81).
9. The new energy universal circuit breaker with counting function according to claim 8, characterized in that: The electronic counter (5) comprises a base plate (55) arranged at the other end thereof, two partition plates (56) arranged on the base plate (55) and separating the signal wiring terminal (51) from the reset wiring terminal (52), and a limiting groove (57) formed between the two partition plates (56), wherein the mounting bracket (7) is fixed in the limiting groove (57) by a fastening component (8).
10. The new energy universal circuit breaker with counting function according to claim 9, characterized in that: The mounting bracket (7) is of a U-shaped structure, comprising a flat plate portion connected to the limiting groove (57), and two supporting clamping plates (71) bent at both ends of the flat plate portion and extending to both sides of the electronic counter (5).