High-precision stamping die supporting continuous die stamping machining
By using a displacement detector and a signal processor to trigger the water pump in a high-precision stamping mold, the problem of energy waste caused by continuous activation of the pump body during the stamping process is solved, and a more efficient water cooling cycle and better follow-up are achieved.
Patent Information
- Application Number
- CN202421055250.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-15
- Publication Date
- 2025-01-17
- Estimated Expiration
- 2034-05-15
AI Technical Summary
The high-precision stamping mold continuously starts the pump body for water-cooling circulation during the stamping process, resulting in an additional loss of a large amount of energy.
A high-precision stamping mold including a chassis, a molding base and a stamping template is designed. The water pump is triggered by a displacement detector and a signal processor. When stamping is completed, the pump body automatically stops working to avoid unnecessary water cooling cycles.
It effectively avoids the problem of continuous startup of the pump body during the stamping process of high-precision stamping molds, saves energy, and improves the followability of the mold.
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Figure CN222359137U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of stamping dies, in particular to a high-precision stamping die supporting continuous die stamping processing. Background Art
[0002] Stamping dies are special process equipment used to process metal or non-metal into parts during cold stamping. Types of stamping dies include blanking dies, drawing dies, bending dies, flanging dies, curling dies, etc. They are widely used in various fields, including automobiles, electronics, and daily hardware. The materials used to make stamping dies include steel, cemented carbide, steel-bonded cemented carbide, zinc-based alloy, low-melting-point alloy, aluminum bronze, polymer materials, etc. Most of the materials used to make stamping dies are steel-based. When making stamping dies, process analysis should be carried out to determine the basic procedures based on the shape characteristics, dimensional accuracy, and surface quality requirements of the workpiece.
[0003] High-precision stamping dies are composed of fixed parts and movable parts. The fixed parts are fastened to the workbench of the press with pressure plates, bolts, etc., and the movable parts are generally fastened to the slide of the press. The stamping die will generate a lot of heat during the stamping process. In order to dissipate this heat, water circulation is usually used. When the stamping process is in progress, the pump body will be continuously started for water cooling circulation, resulting in the stamping process being unable to be synchronized with the heat dissipation process, resulting in a large amount of additional energy loss. Summary of the invention
[0004] The purpose of the utility model is to provide a high-precision stamping die that supports continuous die stamping processing, so as to solve the problem that the high-precision stamping die proposed in the above background technology will continuously start the pump body for water cooling circulation during the stamping process, resulting in additional loss of a large amount of energy.
[0005] To achieve the above purpose, the utility model provides the following technical solutions: a high-precision stamping die supporting continuous die stamping processing, comprising a base frame, a forming die seat and a stamping template,
[0006] A forming mold seat is arranged on the upper side of the base frame, a stamping template is arranged on the upper side of the forming mold seat, the top of the stamping template is connected to the bottom of the hydraulic cylinder, a water pump is installed at the bottom of the base frame, a water storage cavity is opened inside the base frame, the bottom of the water pump is connected to the bottom of the water storage cavity through a pumping pipe, and a water supply pipe is connected to the upper side of the water pump.
[0007] Preferably, displacement detectors are provided on both sides of the stamping template, the outer side of the displacement detector is connected to the top of the mounting rod, and the outer side of the mounting rod is plugged into the inside of the plug-in rod.
[0008] Preferably, adjacent sides of the two plug-in rods are installed with the stamping template, the bottom of the mounting rod is connected to the forming mold seat, a water pipe is installed inside the base frame, a water diversion trough is opened at the bottom of the forming mold seat, and a circulating water trough is opened inside the base frame.
[0009] Preferably, a stabilizing mechanism is arranged on the outside of the molding die seat, and the stabilizing mechanism consists of a connecting rod, a first sealing plug, a sealing cavity, a second sealing plug, a water guide groove, a through hole and a reset spring, and connecting rods are installed on both sides of the molding die seat.
[0010] Preferably, a sealed cavity is opened inside the base frame, one end of the connecting rod is plugged into the sealed cavity through a first sealing plug, and a second sealing plug is plugged into one end of the sealed cavity away from the first sealing plug.
[0011] Preferably, a water guide groove is provided inside the second sealing plug, and the water guide groove is cross-shaped, a reset spring is installed on the top of the second sealing plug, and a through hole is provided inside the base frame, and the through hole is located on the top of the reset spring.
[0012] Compared with the prior art, the beneficial effect of the utility model is that the high-precision stamping die that supports continuous die stamping processing, after the displacement sensor receives the displacement signal, it will be processed by the corresponding signal processor and then start the water pump. When the stamping is completed, the hydraulic cylinder drives the stamping template and the plug-in rod to reset. At this time, the displacement detector no longer accepts extrusion, and the water pump stops working. This solves the problem that the high-precision stamping die will continuously start the pump body for water cooling circulation during the stamping process, which will result in a large amount of extra energy loss.
[0013] 1. The high-precision stamping die supporting continuous die stamping processing, in order to avoid energy loss, when the hydraulic cylinder drives the stamping template to move downward, the plug-in rods on both sides of the stamping template will move downward accordingly, and the stamping template will drive the plug-in rod to move downward while continuously plugging with the mounting rod until the displacement detector on the upper side of the mounting rod is abutted and pushed. After the displacement sensor receives the displacement signal, it will be processed by the corresponding signal processor and then start the water pump. When the stamping is completed, the hydraulic cylinder drives the stamping template and the plug-in rod to reset. At this time, the displacement detector is no longer squeezed, and the water pump stops working accordingly. The high-precision stamping die supporting continuous die stamping processing is provided with a displacement detector, which can trigger and start the water pump according to the signal of the displacement detector, thereby improving the follow-up performance of the high-precision stamping die and saving energy.
[0014] 2. The high-precision stamping die that supports continuous die stamping processing has a sealed cavity inside the base frame to improve the stability of the forming die seat during stamping. When the forming die seat is pushed downward by the stamping template, the connecting rods on both sides will drive the first sealing plug to compress the gas downward. The compression process will provide buffer protection for the descent of the forming die seat. When the gas in the sealed cavity is continuously compressed, it will push the second sealing plug to move upward. At this time, the water guide groove opened inside the second sealing plug will dock with the openings at the water supply pipe and the water supply pipe to open the water supply channel. After the stamping is completed, the air pressure inside the sealed cavity and the reset spring on the top of the second sealing plug will reset, close the water supply channel, and prevent water backflow. The high-precision stamping die that supports continuous die stamping processing is provided with a stabilizing mechanism to achieve stable downward movement and stable water supply of the forming die seat. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 This is a schematic diagram of the main cross-sectional structure of the high-precision stamping die of the utility model;
[0016] Figure 2 This is a schematic diagram of the side cross-sectional structure of the high-precision stamping die of the utility model;
[0017] Figure 3 This is a schematic diagram of the structure of the molding die pressing seat of the utility model when viewed from the bottom;
[0018] Figure 4 This is a schematic diagram of the structure of the utility model molding mold seat viewed from above;
[0019] Figure 5 It is a schematic diagram of the structure of the molding die pressing seat of the utility model when viewed from the bottom.
[0020] In the figure: 1, base frame; 2, forming die seat; 3, stamping template; 301, hydraulic cylinder; 4, water pump; 401, water storage chamber; 402, water pumping pipe; 403, water delivery pipe; 5, displacement detector; 501, mounting rod; 502, plug-in rod; 6, water guide pipe; 601, water guide trough; 602, circulating water trough; 7, stabilizing mechanism; 701, connecting rod; 702, first sealing plug; 703, sealing chamber; 704, second sealing plug; 705, water guide trough; 706, through hole; 707, reset spring. DETAILED DESCRIPTION
[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0022] See also Figure 1-Figure 4 The utility model provides a technical solution: a high-precision stamping die supporting continuous die stamping processing, comprising a base frame 1, a forming die seat 2 and a stamping template 3,
[0023] A forming mold seat 2 is arranged on the upper side of the base frame 1, and a stamping template 3 is arranged on the upper side of the forming mold seat 2. The top of the stamping template 3 is connected to the bottom of the hydraulic cylinder 301. A water pump 4 is installed at the bottom of the base frame 1. A water storage chamber 401 is opened inside the base frame 1. The bottom of the water pump 4 is connected to the bottom of the water storage chamber 401 through a water pumping pipe 402, and a water supply pipe 403 is connected to the upper side of the water pump 4.
[0024] Displacement detectors 5 are provided on both sides of the stamping template 3. The outer side of the displacement detector 5 is connected to the top of the mounting rod 501, and the outer side of the mounting rod 501 is plugged into the inside of the plug-in rod 502. The adjacent sides of the two plug-in rods 502 are installed with the stamping template 3. The bottom of the mounting rod 501 is connected to the forming mold seat 2. A water pipe 6 is installed inside the base frame 1. A water diversion groove 601 is opened at the bottom of the forming mold seat 2, and a circulating water groove 602 is opened inside the base frame 1.
[0025] In the specific implementation, in order to avoid energy loss, when the hydraulic cylinder 301 drives the stamping template 3 to move downward, the plug-in rods 502 on both sides of the stamping template 3 will move downward accordingly. While the stamping template 3 drives the plug-in rods 502 to move downward, it will continue to plug with the mounting rod 501 until the displacement detector 5 on the upper side of the mounting rod 501 is abutted and pushed. After the displacement sensor receives the displacement signal, it will be processed by the corresponding signal processor and then start the water pump 4. The water pump 4 transports water from the water storage chamber 401 in the base frame 1 through the water delivery pipe 403 to the water guide pipe 6 and the water diversion trough 601 through the water pumping pipe 402 at the bottom, and contacts with the forming mold pressing seat 2 for cooling. After the water level continues to rise in the base frame 1, the water flow at the top will enter the circulating water tank 602 and return to the water storage chamber 401 for storage.
[0026] When the stamping is completed, the hydraulic cylinder 301 drives the stamping template 3 and the connecting rod 502 to reset. At this time, the displacement detector 5 is no longer squeezed, and the water pump 4 stops working. The high-precision stamping die that supports continuous die stamping processing is provided with a displacement detector 5, which can trigger and start the water pump 4 according to the signal of the displacement detector 5, thereby improving the follow-up performance of the high-precision stamping die and saving energy.
[0027] See also Figure 1 , Figure 2 , Figure 4 and Figure 5It can be seen that a stabilizing mechanism 7 is arranged on the outside of the molding and molding seat 2, and the stabilizing mechanism 7 is composed of a connecting rod 701, a first sealing plug 702, a sealing cavity 703, a second sealing plug 704, a water guide groove 705, a through hole 706 and a reset spring 707. Connecting rods 701 are installed on both sides of the molding and molding seat 2, and a sealing cavity 703 is opened inside the base frame 1. One end of the connecting rod 701 is plugged into the sealing cavity 703 through the first sealing plug 702, and the second sealing plug 704 is plugged into the end of the sealing cavity 703 away from the first sealing plug 702. A water guide groove 705 is opened inside the second sealing plug 704, and the water guide groove 705 is cross-shaped. A reset spring 707 is installed on the top of the second sealing plug 704, and a through hole 706 is opened inside the base frame 1, and the through hole 706 is located at the top of the reset spring 707.
[0028] In the specific implementation, in order to improve the stability of the forming mold seat 2 during stamping, a sealed cavity 703 is opened inside the base frame 1. When the forming mold seat 2 is pushed downward by the stamping template 3, the connecting rods 701 on both sides will drive the first sealing plug 702 to compress the gas downward. During the compression process, a buffer protection will be provided for the descent of the forming mold seat 2. When the gas in the sealed cavity 703 is continuously compressed, it will push the second sealing plug 704 to move upward. At this time, the water guide groove 705 opened inside the second sealing plug 704 will align with the openings of the water supply pipe 403 and the water supply pipe 6. Next, open the water supply channel. After the stamping is completed, when the stamping template 3 is reset, the forming mold seat 2 is driven to reset through the mounting rods 501 and the plug-in rods 502 on both sides. At this time, it is reset under the action of the internal air pressure of the sealing cavity 703 and the reset spring 707 on the top of the second sealing plug 704, and the water supply channel is closed to prevent water backflow. A through hole 706 is provided on the upper side of the chamber where the reset spring 707 is located to maintain the same air pressure as the outside world. The high-precision stamping die that supports continuous die stamping processing is provided with a stabilizing mechanism 7, which can realize the stable downward movement of the forming mold seat 2 and stable water supply.
[0029] To sum up, when using the high-precision stamping die that supports continuous die stamping processing, when the hydraulic cylinder 301 drives the stamping template 3 to move downward, the connecting rods 502 on both sides of the stamping template 3 will move downward accordingly, and the stamping template 3 will drive the connecting rods 502 to move downward while continuously connecting with the mounting rod 501 until the displacement detector 5 on the upper side of the mounting rod 501 is abutted and pushed. After receiving the displacement signal, the displacement sensor will start the water pump 4 after processing it through the corresponding signal processor. The water pump 402 at the bottom of the water pump 4 will return the water source inside the water storage chamber 401 through the water supply pipe 403, the water guide pipe 6, the water diversion trough 601 and the circulating water trough 602 back to the water storage chamber 401. The contents not described in detail in this description belong to the prior art known to professional and technical personnel in this field.
[0030] Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art may still modify the technical solutions described in the aforementioned embodiments, or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention shall be included in the protection scope of the present invention.
Claims
1. A high-precision stamping die supporting a progressive die stamping process, comprising a base frame (1), a forming die seat (2) and a stamping die plate (3), characterized in that: A forming die seat (2) is arranged on the upper side of the base frame (1), a stamping template (3) is arranged on the upper side of the forming die seat (2), the top of the stamping template (3) is connected to the bottom of the hydraulic cylinder (301), a water pump (4) is installed on the bottom of the base frame (1), a water storage chamber (401) is provided inside the base frame (1), the bottom of the water pump (4) is connected to the bottom of the water storage chamber (401) via a water pumping pipe (402), and the upper side of the water pump (4) is connected to a water supply pipe (403).
2. A high-precision stamping die supporting continuous die stamping processing according to claim 1, characterized in that: Displacement detectors (5) are provided on both sides of the punching template (3); the outer side of the displacement detector (5) is connected to the top of the mounting rod (501); and the outer side of the mounting rod (501) is plugged into the inside of the plug-in rod (502).
3. A high-precision stamping die supporting continuous die stamping processing according to claim 2, characterized in that: The adjacent sides of the two plug-in rods (502) are both mounted on the stamping template (3), the bottom of the mounting rod (501) is connected to the forming mold seat (2), a water pipe (6) is installed inside the base frame (1), a water guide groove (601) is provided at the bottom of the forming mold seat (2), and a circulating water groove (602) is provided inside the base frame (1).
4. A high-precision stamping die supporting continuous die stamping processing according to claim 3, characterized in that: A stabilizing mechanism (7) is arranged on the outside of the molding die pressing seat (2); the stabilizing mechanism (7) is composed of a connecting rod (701), a first sealing plug (702), a sealing cavity (703), a second sealing plug (704), a water guide groove (705), a through hole (706) and a return spring (707); connecting rods (701) are installed on both sides of the molding die pressing seat (2).
5. A high-precision stamping die supporting continuous die stamping processing according to claim 4, characterized in that: A sealed cavity (703) is provided inside the base frame (1); one end of the connecting rod (701) is plugged into the sealed cavity (703) via a first sealing plug (702); and a second sealing plug (704) is plugged into one end of the sealed cavity (703) away from the first sealing plug (702).
6. A high-precision stamping die supporting continuous die stamping processing according to claim 5, characterized in that: The second sealing plug (704) is provided with a water guide groove (705) in a cross shape, a return spring (707) is installed on the top of the second sealing plug (704), and a through hole (706) is provided in the bottom frame (1), and the through hole (706) is located on the top of the return spring (707).