Cable take-up system

By designing a cable retrieval system including U-shaped plate, threaded rod, slider, transmission rod, synchronization wheel, synchronization belt, vertical plate, hydraulic rod, lift block and hexagonal prism, the time-consuming process of retrieval of high-voltage cables is solved. The problem of labor and low winding density achieves the effect of automatic replacement of the cable tray and cable tightly wound.

CN222498209UActive Publication Date: 2025-02-18ANHUI SONGZE ELECTRIC POWER TECH CO LTD
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Patent Information

Application Number
CN202421328432.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-12
Publication Date
2025-02-18
Estimated Expiration
2034-06-12

AI Technical Summary

Technical Problem

In the prior art, the cable tray needs to be frequently replaced during the cable retraction process of high-voltage cables, which is time-consuming and labor-intensive, and the winding density is low, resulting in unsatisfactory winding effect.

Method used

A cable wire collection system is designed, using a combination of U-shaped plate, threaded rod, slider, transmission rod, synchronization wheel, synchronization belt, vertical plate, hydraulic rod, lifting block and hexagonal prism, and is realized through mechanical transmission and hydraulic system. The automatic up and down movement of the cable tray and the tight winding of the cable.

Benefits of technology

The cable tray can be quickly replaced without using a forklift, saving time and effort; at the same time, through the combination of mechanical and hydraulic systems, the cables are tightly wrapped around the cable tray, improving the wrapping effect.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a cable take-up system, which relates to the technical field of cable take-up, and comprises a U-shaped plate and two pairs of synchronizing wheels, an equipment cavity is arranged in the U-shaped plate, a pair of threaded rods is rotatably arranged in the equipment cavity, a pair of sliding blocks is slidably arranged in the equipment cavity, the sliding blocks are respectively in threaded connection with the threaded rods, and a transmission rod is rotatably arranged in the equipment cavity. And one synchronizing wheel in each pair is fixedly connected with the threaded rod, and the other synchronizing wheel is fixedly connected with the transmission rod. Through cooperative use of the U-shaped plate, the threaded rod, the sliding block, the transmission rod, the synchronous wheel, the synchronous belt, the vertical plate, the hydraulic rod, the lifting block and the hexagonal prism, when a high-voltage cable is wound on the take-up reel, the take-up reel does not need to be detached from the take-up frame through a forklift, and through cooperative use of the reciprocating screw rod, a third motor, an I-shaped block, a swash plate, a long plate and a guide wheel, the take-up reel can be detached from the take-up frame. And the cable can be ensured to be tightly wound on the take-up reel during take-up, and the situation of non-uniform winding is avoided.
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Description

Technical Field

[0001] The utility model relates to the field of cable winding, in particular to a cable winding system. Background Art

[0002] After the conductor cabling process is completed, the high-voltage cable needs to be reeled and the high-voltage cable conductor needs to be evenly wound on the reel for easy storage and transportation.

[0003] At present, the replacement of the take-up reel requires the use of a crane or a forklift to remove the take-up reel from the take-up frame, which is very time-consuming and labor-intensive. In addition, the density of the cable winding cannot be guaranteed when the cable is wound, and uneven winding occurs during the winding process. The density during the winding process will be relatively low, and the winding effect is not ideal. Utility Model Content

[0004] The utility model aims to solve the shortcomings in the prior art and proposes a cable take-up system.

[0005] In order to solve the problems existing in the prior art, the utility model adopts the following technical solutions:

[0006] A cable take-up system comprises a U-shaped plate and two pairs of synchronous wheels, wherein an equipment cavity is provided in the U-shaped plate, a pair of threaded rods are rotatably provided in the equipment cavity, a pair of sliders are slidably provided in the equipment cavity, the sliders are respectively threadedly connected with the threaded rods, a transmission rod is rotatably provided in the equipment cavity, one of each pair of synchronous wheels is fixedly connected with the threaded rod, and the other is fixedly connected with the transmission rod, each pair of synchronous wheels is sleeved with a synchronous belt, a first gear is fixedly provided on the transmission rod, a first motor is fixedly provided in the equipment cavity, a second gear is fixedly provided at the output end of the first motor, the first gear is meshed with the second gear, a vertical plate is fixedly provided on the slider, a hydraulic rod is fixedly provided in the vertical plate, a pair of round vertical rods are fixedly provided on the vertical plate, a lifting block is slidably provided on each pair of the round vertical rods, the piston rod ends of the hydraulic rods are respectively fixedly connected with the bottom of the lifting block, a second motor is fixedly provided on one side of one of the lifting blocks, a hexagonal prism is rotatably provided on the lifting block, the output end of the second motor is fixedly connected with a hexagonal prism, and a take-up drum is provided between the pair of hexagonal prisms.

[0007] Preferably, a support plate is fixedly provided on the U-shaped plate, a sliding groove is opened in the support plate, a reciprocating screw is rotatably provided in the sliding groove, a third motor is fixedly provided in the sliding groove, the output end of the third motor is fixedly connected to the reciprocating screw, an I-shaped block is slidably provided on the sliding groove, a slant plate is rotatably provided at the bottom of the I-shaped block, the slant plate is slidably connected to the reciprocating screw, two opposing long plates are fixedly provided on the I-shaped block, and a pair of guide wheels is rotatably provided on each pair of the long plates.

[0008] Preferably, a pair of the sliders are symmetrically arranged, and both of the sliders pass through the equipment cavity.

[0009] Preferably, the thread directions of the pair of threaded rods are opposite, and the first gear is located in the middle of the transmission rod.

[0010] Preferably, hexagonal holes corresponding to the hexagonal prisms are provided on both sides of the take-up drum.

[0011] Preferably, the circular vertical rods all pass through the lifting block, and the hexagonal columns all pass through the lifting block.

[0012] Preferably, the hexagonal holes on both sides of the take-up drum are located at the center of the side of the take-up drum, and the piston rod ends of the hydraulic rods all pass through the vertical plates.

[0013] Preferably, the reciprocating screw is provided with a spiral line, the I-shaped block passes through the sliding groove, and the inclined plate slides within the spiral line on the reciprocating screw.

[0014] Compared with the prior art, the beneficial effects of the utility model are:

[0015] 1. In the utility model, through the coordinated use of U-shaped plates, threaded rods, sliders, transmission rods, synchronous wheels, synchronous belts, vertical plates, hydraulic rods, lifting blocks and hexagonal prisms, when the high-voltage cable is wound on the take-up drum, there is no need to use a forklift to unload the take-up drum from the take-up frame, which saves time and effort and meets people's daily use;

[0016] 2. In the utility model, through the coordinated use of the reciprocating screw, the third motor, the I-shaped block, the inclined plate, the long plate and the guide wheel, the cable can be tightly wound on the take-up drum when winding the cable, and uneven winding will not occur, thereby improving the cable winding effect. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] The drawings described herein are used to provide a further understanding of the present invention and constitute a part of the present application. The exemplary embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation on the present invention. In the drawings:

[0018] Figure 1 This is a schematic diagram of the main structure of the utility model;

[0019] Figure 2 This is a schematic diagram of the cross-sectional structure of the equipment cavity of the utility model;

[0020] Figure 3 This is a schematic diagram of the cross-sectional structure of the equipment cavity of the utility model;

[0021] Figure 4 This is a schematic diagram of the position relationship between the swash plate and the I-shaped block of the utility model;

[0022] Serial numbers in the figure: 1. U-shaped plate; 11. Equipment cavity; 12. Threaded rod; 13. Sliding block; 14. Transmission rod; 15. Synchronous wheel; 16. Synchronous belt; 17. First gear; 18. First motor; 19. Second gear; 111. Vertical plate; 112. Hydraulic rod; 113. Circular vertical rod; 114. Lifting block; 115. Second motor; 116. Hexagonal prism; 117. Take-up reel; 2. Support plate; 21. Sliding groove; 22. Reciprocating screw; 23. Third motor; 24. I-shaped block; 25. Inclined plate; 26. Long plate; 27. Guide wheel. DETAILED DESCRIPTION

[0023] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.

[0024] Embodiment 1: This embodiment provides a cable take-up system, see Figure 1-4 Specifically, it includes a U-shaped plate 1 and two pairs of synchronous wheels 15. An equipment cavity 11 is opened in the U-shaped plate 1. A pair of threaded rods 12 are rotatably arranged in the equipment cavity 11. A pair of sliders 13 are slidably arranged in the equipment cavity 11. The sliders 13 are respectively threadedly connected with the threaded rods 12. A transmission rod 14 is rotatably arranged in the equipment cavity 11. One of each pair of synchronous wheels 15 is fixedly connected with the threaded rod 12, and the other is fixedly connected with the transmission rod 14. A synchronous belt 16 is sleeved on each pair of synchronous wheels 15. A first gear 17 is fixedly arranged on the transmission rod 14. A first motor 18 is fixedly arranged in the equipment cavity 11. A second gear 17 is fixedly arranged at the output end of the first motor 18. Wheel 19, the first gear 17 is meshed with the second gear 19, a vertical plate 111 is fixed on the slider 13, a hydraulic rod 112 is fixed inside the vertical plate 111, a pair of round vertical rods 113 are fixed on the vertical plate 111, and a lifting block 114 is slidably provided on each pair of round vertical rods 113, the piston rod ends of the hydraulic rod 112 are respectively fixedly connected to the bottom of the lifting block 114, a second motor 115 is fixedly provided on one side of a lifting block 114, a hexagonal prism 116 is rotatably provided on the lifting block 114, the output end of the second motor 115 is fixedly connected to a hexagonal prism 116, and a take-up drum 117 is provided between the pair of hexagonal prisms 116;

[0025] A pair of sliders 13 are arranged symmetrically, and both sliders 13 pass through the equipment cavity 11. The thread directions of a pair of threaded rods 12 are opposite. The first gear 17 is located in the middle of the transmission rod 14. Hexagonal holes corresponding to the hexagonal prisms 116 are opened on both sides of the take-up drum 117. The round vertical rods 113 all pass through the lifting block 114, and the hexagonal prisms 116 all pass through the lifting block 114. The hexagonal holes on both sides of the take-up drum 117 are located at the center of the side of the take-up drum 117, and the piston rod ends of the hydraulic rods 112 all pass through the vertical plate 111.

[0026] In the specific implementation process, Figure 2 and Figure 3 As shown, the unwound take-up drum 117 is pushed and rolled to the middle of the U-shaped plate 1, so that the take-up drum 117 is circular and parallel to the hexagonal prism 116, the first motor 18 drives the transmission rod 14 to rotate through the first gear 17 and the second gear 19, the transmission rod 14 drives the threaded rod 12 to rotate through the synchronous wheel 15 and the synchronous belt 16, the threaded rod 12 drives the vertical plate 111 to move toward the middle through the slider 13, the vertical plate 111 drives the lifting block 114 to move toward the middle through the round vertical rod 113, the lifting block 114 drives the hexagonal prism 116 to move toward the middle and is inserted into the hexagonal hole on the take-up drum 117, the hydraulic rod 112 pushes the lifting block 114 to rise through the round vertical rod 113, and the lifting block 114 drives the hexagonal prism 116 to move toward the middle. The take-up drum 117 rises to make it off the ground. After the winding is completed, the hydraulic rod 112 drives the take-up drum 117 to fall back to the ground through the lifting block 114. The threaded rod 12 drives the hexagonal prism 116 to move to both sides through the slider 13 and the vertical plate 111, so that the hexagonal prism 116 is pulled out from the hexagonal hole, and then the wound take-up drum 117 is withdrawn from the middle of the U-shaped plate 1. Through the coordinated use of the U-shaped plate 1, the threaded rod 12, the slider 13, the transmission rod 14, the synchronous wheel 15, the synchronous belt 16, the vertical plate 111, the hydraulic rod 112, the lifting block 114 and the hexagonal prism 116, when the high-voltage cable is wound on the take-up drum 117, there is no need to use a forklift to unload the take-up drum 117 from the take-up frame.

[0027] Embodiment 2: In embodiment 1, there is still a problem that the density of the product winding cannot be guaranteed when the cable is wound. Therefore, based on embodiment 1, this embodiment also includes:

[0028] A support plate 2 is fixedly provided on the U-shaped plate 1, a sliding groove 21 is opened in the support plate 2, a reciprocating screw 22 is rotatably provided in the sliding groove 21, a third motor 23 is fixedly provided in the sliding groove 21, and the output end of the third motor 23 is fixedly connected to the reciprocating screw 22, an I-shaped block 24 is slidably provided on the sliding groove 21, a swash plate 25 is rotatably provided at the bottom of the I-shaped block 24, the swash plate 25 is slidably connected to the reciprocating screw 22, two opposite long plates 26 are fixedly provided on the I-shaped block 24, a pair of guide wheels 27 is rotatably provided on each pair of long plates 26, a spiral line is provided on the reciprocating screw 22, the I-shaped block 24 passes through the sliding groove 21, and the swash plate 25 slides in the spiral line on the reciprocating screw 22.

[0029] In the specific implementation process, Figure 2 and Figure 4As shown, one end of the cable passes between each pair of guide wheels 27 and is fixed on the guide wheel 27, the second motor 115 drives the take-up drum 117 to rotate through the hexagonal prism 116, so that the cable is wound on the take-up drum 117, the third motor 23 drives the reciprocating screw 22 to rotate, the reciprocating screw 22 drives the swash plate 25 to move to one side, when it moves to one end, the spiral line on the reciprocating screw 22 drives the swash plate 25 to rotate and move back through the spiral line, and drives the swash plate 25 to reciprocate left and right through the spiral line, the swash plate 25 drives the I-shaped block 24 to reciprocate left and right, the I-shaped block 24 drives the guide wheel 27 to move left and right through the long plate 26, and the guide wheel 27 drives the cable to move left and right, so that the cable is wound more tightly, through the coordinated use of the reciprocating screw 22, the third motor 23, the I-shaped block 24, the swash plate 25, the long plate 26 and the guide wheel 27, it can be ensured that the cable is densely wound on the take-up drum 117 when winding, and uneven winding will not occur.

[0030] Specifically, the working principle and operation method of the utility model are as follows:

[0031] Step 1: Push and roll the unwound take-up drum 117 to the middle of the U-shaped plate 1, so that the round shape of the take-up drum 117 is parallel to the hexagonal prism 116, start the first motor 18, the first motor 18 drives the transmission rod 14 to rotate through the first gear 17 and the second gear 19, the transmission rod 14 drives the threaded rod 12 to rotate through the synchronous wheel 15 and the synchronous belt 16, the threaded rod 12 drives the vertical plate 111 to move toward the middle through the slider 13, the vertical plate 111 drives the lifting block 114 to move toward the middle through the round vertical rod 113, the lifting block 114 drives the hexagonal prism 116 to move toward the middle and is inserted into the hexagonal hole on the take-up drum 117, start the hydraulic rod 112, the hydraulic rod 112 pushes the lifting block 114 to rise through the round vertical rod 113, and the lifting block 114 drives the take-up drum 117 to rise through the hexagonal prism 116 to lift it off the ground;

[0032] Step 2, pass one end of the cable between each pair of guide wheels 27 and fix it on the guide wheel 27, start the second motor 115, the second motor 115 drives the take-up drum 117 to rotate through the hexagonal prism 116, so that the cable is coiled on the take-up drum 117, and start the third motor 23 at the same time, the third motor 23 drives the reciprocating screw 22 to rotate, the reciprocating screw 22 drives the swash plate 25 to move to one side, when it moves to one end, the spiral line on the reciprocating screw 22 drives the swash plate 25 to rotate and move back through the spiral line, and drives the swash plate 25 to reciprocate left and right through the spiral line, the swash plate 25 drives the I-shaped block 24 to reciprocate left and right, the I-shaped block 24 drives the guide wheel 27 to move left and right through the long plate 26, and the guide wheel 27 drives the cable to move left and right, so that the cable is wound more tightly;

[0033] Step three, after the winding is completed, the hydraulic rod 112 drives the take-up drum 117 to fall back to the ground through the lifting block 114, and the threaded rod 12 drives the hexagonal prism 116 to move to both sides through the slider 13 and the vertical plate 111, so that the hexagonal prism 116 is pulled out of the hexagonal hole, and then the wound take-up drum 117 is withdrawn from the middle of the U-shaped plate 1.

[0034] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A cable take-up system, comprising a U-shaped plate (1), two pairs of synchronous wheels (15), characterized in that: The U-shaped plate (1) is provided with an equipment cavity (11), a pair of threaded rods (12) are rotatably provided in the equipment cavity (11), a pair of sliders (13) are slidably provided in the equipment cavity (11), the sliders (13) are respectively threadedly connected to the threaded rods (12), a transmission rod (14) is rotatably provided in the equipment cavity (11), one of each pair of synchronous wheels (15) is fixedly connected to the threaded rod (12), and the other is fixedly connected to the transmission rod (14), each pair of synchronous wheels (15) is sleeved with a synchronous belt (16), a first gear (17) is fixedly provided on the transmission rod (14), a first motor (18) is fixedly provided in the equipment cavity (11), a second gear (19) is fixedly provided at the output end of the first motor (18), and the first gear (19) is (17) meshes with the second gear (19), a vertical plate (111) is fixedly provided on the slider (13), a hydraulic rod (112) is fixedly provided inside the vertical plate (111), a pair of round vertical rods (113) are fixedly provided on the vertical plate (111), a lifting block (114) is slidably provided on each pair of the round vertical rods (113), the piston rod ends of the hydraulic rod (112) are respectively fixedly connected to the bottom of the lifting block (114), a second motor (115) is fixedly provided on one side of one of the lifting blocks (114), a hexagonal prism (116) is rotatably provided on the lifting block (114), the output end of the second motor (115) is fixedly connected to a hexagonal prism (116), and a take-up drum (117) is provided between the pair of the hexagonal prisms (116).

2. A cable take-up system according to claim 1, characterized in that: A support plate (2) is fixedly provided on the U-shaped plate (1), a sliding groove (21) is provided in the support plate (2), a reciprocating screw (22) is rotatably provided in the sliding groove (21), a third motor (23) is fixedly provided in the sliding groove (21), an output end of the third motor (23) is fixedly connected to the reciprocating screw (22), an I-shaped block (24) is slidably provided on the sliding groove (21), a swash plate (25) is rotatably provided at the bottom of the I-shaped block (24), the swash plate (25) is slidably connected to the reciprocating screw (22), two opposite long plates (26) are fixedly provided on the I-shaped block (24), and a pair of guide wheels (27) is rotatably provided on each pair of the long plates (26).

3. A cable take-up system according to claim 1, characterized in that: The pair of sliders (13) are symmetrically arranged, and both sliders (13) pass through the equipment cavity (11).

4. A cable take-up system according to claim 1, characterized in that: The thread directions of the pair of threaded rods (12) are opposite, and the first gear (17) is located in the middle of the transmission rod (14).

5. A cable take-up system according to claim 1, characterized in that: The two sides of the take-up drum (117) are provided with hexagonal holes corresponding to the hexagonal columns (116).

6. A cable take-up system according to claim 1, characterized in that: The circular uprights (113) all penetrate the lifting block (114), and the hexagonal columns (116) all penetrate the lifting block (114).

7. A cable take-up system according to claim 1, characterized in that: The hexagonal holes on both sides of the take-up drum (117) are located at the center of the side circle of the take-up drum (117), and the piston rod ends of the hydraulic rod (112) both penetrate the vertical plate (111).

8. A cable take-up system according to claim 2, characterized in that: The reciprocating screw (22) is provided with a spiral line, the I-shaped block (24) passes through the sliding groove (21), and the inclined plate (25) slides inside the spiral line on the reciprocating screw (22).