Corn husking and threshing device
By separating the peeling and threshing process in the corn peeling and threshing device and adopting the design of lifting conveying mechanism and blowing mechanism, the problems of excessive equipment load and low processing quality in the existing equipment are solved, and efficient corn peel removal and threshing are achieved Effect.
Patent Information
- Application Number
- CN202421281753.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-06
- Publication Date
- 2025-02-25
- Estimated Expiration
- 2034-06-06
AI Technical Summary
During the peeling and threshing process, existing corn peeling and threshing devices have problems such as excessive equipment load, poor peeling effect or incomplete threshing, which affects the processing quality and increases the difficulty of cleaning and maintenance.
A corn peeling and threshing device was designed, and the peeling mechanism and threshing mechanism were used to process separately. The corn peel was centrally discharged by lifting the conveying mechanism and the blowing mechanism, and the differential threshing principle was used for low-impact and efficient threshing.
It realizes effective removal of corn skin and efficient threshing of corn seeds, reduces equipment load, improves processing quality, and reduces cleaning and maintenance difficulties.
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Figure CN222515636U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of corn seed processing, in particular to a corn peeling and threshing device. Background Art
[0002] Corn is not only an important food crop, but also a high-quality feed and industrial raw material for the development of animal husbandry. With the continuous improvement of the mechanization level of corn planting in my country, it is increasingly important to improve the efficiency of corn seed peeling and threshing. At present, the peeling of corn ears during corn harvesting is mainly done manually, and the usual method for seed peeling is to dry the corn ears and then use a corn peeling machine to peel the seeds.
[0003] Through searching, the public announcement number CN114097434A provides an automatic corn peeling and thresher, which includes a processing box, a shaking motor is installed in the middle of the upper end of the processing box, an adjustment path is sleeved in the shaking motor, a funnel is fixedly set on the upper end of the adjustment path, a corn outlet is opened on the front side of the processing box, a processing trough is fixedly set in the corn outlet, a box body support foot is vertically arranged on both sides of the lower bottom surface of the processing box, and a slot support foot is vertically arranged on both sides of the lower bottom surface of the processing trough. The equipment arranged in this way can adjust the direction of the corn after it is poured into the equipment, and then peel the corn and disengage the operation, thereby improving work and reducing damage and loss of corn kernels.
[0004] However, the corn peeling and threshing device has the following problems:
[0005] 1. When the corn peeling and threshing device is used, corn ears are peeled by peeling rollers in the peeling and threshing channel, and the peeled corn husks will fall on the filter screen plate, which will affect the screening effect of the filter screen plate on seeds.
[0006] 2. The corn peeling and threshing device places peeling and threshing in the same peeling and threshing channel. Since peeling and threshing are two different processes, performing them at the same time will cause excessive load on the equipment, which may result in poor peeling effect or incomplete threshing, affecting the processing quality, causing chaff accumulation inside the equipment, and increasing the difficulty of cleaning and maintenance. Utility Model Content
[0007] In view of the existing problems, the utility model provides a corn peeling and threshing device, aiming to solve the problems mentioned in the background technology.
[0008] In order to solve the above problems, the utility model provides a corn peeling and threshing device, comprising a peeling mechanism and a threshing mechanism, a plurality of supporting legs are arranged on the outside, and a lifting and conveying mechanism is also included, the lifting and conveying mechanism comprises a group of symmetrically arranged frames, a first motor is arranged at the lower end of the side of the frame, a conveying roller is connected to the output end of the first motor by transmission, a group of driven rollers are rotatably arranged inside the frame, a conveying belt is sleeved on the conveying roller and the driven roller, a plurality of baffles are arranged on the upper and lower surfaces of the conveying belt, a plurality of conveying belt slide bars are rotatably arranged on both sides of the conveying belt, a slide groove is arranged inside the frame, one end of the conveying belt slide bar is slidably connected in the slide groove, and a peeling mechanism is arranged below the conveying belt end of the lifting and conveying mechanism; the peeling mechanism comprises a peeling bin, four fixed frames are symmetrically arranged inside the peeling bin, a fixed plate is connected between two of the fixed frames, two second peeling rollers are rotatably connected between a group of the fixed plates, a second motor is installed on one side of the peeling bin, a transmission wheel is connected to the output end of the second motor, and the transmission wheel is connected to the conveying belt through the first transmission belt transmission A first driven wheel is connected, one side of the first driven wheel is connected to a transmission gear through a rotating shaft, one end of the rotating shaft is rotatably connected to the side of the peeling bin, the transmission gear is connected to a group of driven gears, a group of driven gears are respectively connected to one end of the first peeling roller, a group of driven gears has two and meshes with each other, the first peeling roller is rotatably connected above the fixed frame, a peeling bin discharge port is provided on the side of the lower end of the peeling bin away from the second motor, a corn husk discharge port is provided on the side of the peeling bin, and the peeling bin is connected to a thresher through the peeling bin discharge port Structure; the threshing mechanism includes a threshing bin, a threshing bin feed port is arranged on one side of the upper end of the threshing bin, a third motor is installed at the lower end of the threshing bin, the third motor is connected to a third driven wheel and a fourth driven wheel through a second transmission belt, the third driven wheel is connected to a first threshing roller, the fourth driven wheel is connected to a second threshing roller, a screen is arranged inside the threshing bin and below the first threshing roller and the second threshing roller, a corn cob discharge port is provided on the side of the threshing bin away from the third motor, and a corn kernel discharge port is provided at the bottom end of the threshing bin.
[0009] Furthermore, a blowing mechanism is provided on the side of the peeling mechanism away from the corn husk discharge port, and the blowing mechanism includes a blowing bin. The output end of the second motor is connected to a second driven wheel through a first transmission belt, and the second driven wheel is connected to a cross-flow blade.
[0010] Furthermore, an air inlet connected to the peeling bin is provided on one side of the blast bin close to the peeling mechanism.
[0011] Furthermore, auger blades are arranged on the outer sides of the first peeling roller and the second threshing roller, rubber fish scales are arranged on the outer side of the second peeling roller, and threshing teeth are arranged on the outer side of the first threshing roller.
[0012] Furthermore, the screen is arranged at an incline.
[0013] Compared with the prior art, the utility model has the following beneficial effects:
[0014] 1. The utility model provides an air blowing mechanism and a corn husk discharging port to discharge the corn husks remaining in the husk peeling bin in a centralized manner without affecting subsequent processes.
[0015] 2. The utility model adopts differential threshing, and utilizes the differential threshing principle to make the ears produce orderly compound movement, ensuring that the grains are threshed in an orderly manner, achieving the effect of low impact and high efficiency threshing, with low breakage rate, low unthreshed rate and intact corn cobs.
[0016] 3. The utility model provides a group of first peeling rollers and a group of second peeling rollers arranged in a U shape, which can stably support and cover corn ears, reduce friction during peeling, and protect the integrity of corn kernels. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 The figure is a schematic diagram of the overall structure of a corn peeling and threshing device;
[0018] Figure 2 It is a partial schematic diagram of a lifting and conveying mechanism of a corn peeling and threshing device;
[0019] Figure 3 It is a partial schematic diagram of a conveyor belt of a corn peeling and threshing device;
[0020] Figure 4 It is a partial cross-sectional schematic diagram of a peeling mechanism of a corn peeling and threshing device;
[0021] Figure 5 It is a partial cross-sectional schematic diagram of a peeling mechanism of a corn peeling and threshing device;
[0022] Figure 6 It is a schematic diagram of the transmission part of the peeling mechanism of a corn peeling and threshing device;
[0023] Figure 7 It is a schematic diagram of a husk collecting mechanism of a corn husk peeling and threshing device;
[0024] Figure 8 It is a schematic diagram of a threshing mechanism portion of a corn peeling and threshing device;
[0025] Description of the numbers in the figure:
[0026] 1. Lifting and conveying mechanism; 101. Frame; 102. First motor; 103. Conveying roller; 104. Driven roller; 105. Conveyor belt; 106. Baffle; 107. Conveyor belt slide bar; 108. Slide; 2. Peeling mechanism; 201. Peeling bin; 202. Fixed frame; 203. Fixed plate; 204. Second motor; 205. Transmission wheel; 206. First driven wheel; 207. First transmission belt; 208. Transmission gear; 209. Driven gear; 210. Rotating shaft; 211. First peeling roller; 212. Second peeling Roller; 213, peeling bin outlet; 214, corn husk outlet; 3, blowing mechanism; 301, blowing bin; 302, second driven wheel; 303, crossflow blade; 304, air inlet; 4, threshing mechanism; 401, threshing bin; 402, threshing bin feed inlet; 403, third motor; 404, third driven wheel; 405 fourth driven wheel; 406, second transmission belt; 407, first threshing roller; 408, second threshing roller; 409, screen; 410, corn cob outlet; 411, corn kernel outlet; 5, supporting legs. DETAILED DESCRIPTION
[0027] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0028] See also Figure 1-Figure 8The utility model provides a corn peeling and threshing device, including a peeling mechanism 2 and a threshing mechanism 4, a plurality of supporting legs 5 are arranged on the outside, and a lifting and conveying mechanism 1 is also included, the lifting and conveying mechanism 1 includes a group of symmetrically arranged frames 101, a first motor 102 is arranged at the lower end of the side of the frame 101, and a conveying roller 103 is connected to the output end of the first motor 102, a group of driven rollers 104 are rotatably arranged inside the frame 101, a conveying belt 105 is sleeved on the conveying roller 103 and the driven roller 104, a plurality of baffles 106 are arranged on the upper and lower surfaces of the conveying belt 105, a plurality of conveying belt slide bars 107 are rotatably arranged on both sides of the conveying belt 105, and the frame 101 is provided with a plurality of driven rollers 104. A slide groove 108 is arranged on the side, one end of the conveyor belt slide bar 107 is slidably connected in the slide groove 108, and a peeling mechanism 2 is arranged below the end of the conveyor belt 105 of the lifting conveying mechanism 1; the peeling mechanism 2 includes a peeling bin 201, and four fixed frames 202 are symmetrically arranged inside the peeling bin 201, and a fixed plate 203 is connected between two of the fixed frames 202, and two second peeling rollers 212 are rotatably connected between a group of the fixed plates 203, and a second motor 204 is installed on one side of the peeling bin 201, and a transmission wheel 205 is connected to the output end of the second motor 204, and the transmission wheel 205 is connected to the first driven wheel 206 through the first transmission belt 207. One side of the driving wheel 206 is connected to a transmission gear 208 through a rotating shaft 210, one end of the rotating shaft 210 is rotatably connected to the side of the peeling bin 201, and the transmission gear 208 is transmission-connected to a group of driven gears 209, and a group of driven gears 209 are respectively connected to one end of the first peeling roller 211, and a group of driven gears 209 is two in number and meshes with each other. The first peeling roller 211 is rotatably connected to the top of the fixed frame 202, and a peeling bin discharge port 213 is provided on the side of the lower end of the peeling bin 201 away from the second motor 204, and a corn husk discharge port 214 is provided on the side of the peeling bin 201, and the peeling bin 201 is connected to the threshing mechanism 4 through the peeling bin discharge port 213; the threshing mechanism 4 includes There is a threshing bin 401, a threshing bin feed port 402 is arranged on one side of the upper end of the threshing bin 401, a third motor 403 is installed on the lower end of the threshing bin 401, the third motor 403 is connected to a third driven wheel 404 and a fourth driven wheel 405 through a second transmission belt 406, the third driven wheel 404 is connected to a first threshing roller 407, the fourth driven wheel 405 is connected to a second threshing roller 408, a screen 409 is arranged inside the threshing bin 401 and below the first threshing roller 407 and the second threshing roller 408, a corn cob discharge port 410 is provided on the side of the threshing bin 401 away from the third motor 403, and a corn kernel discharge port 411 is provided at the bottom of the threshing bin 401.
[0029] Among them, a blowing mechanism 3 is arranged on the side of the peeling mechanism 2 away from the corn husk discharge port 214, and the blowing mechanism 3 includes a blowing chamber 301. The output end of the second motor 204 is connected to the second driven wheel 302 through the first transmission belt 207, and the second driven wheel 302 is connected to the through-flow blade 303.
[0030] Among them, an air inlet 304 connected to the peeling bin 201 is arranged on one side of the blast bin 301 close to the peeling mechanism 2 .
[0031] The outer sides of the first peeling roller 211 and the second threshing roller 408 are provided with auger blades, the outer side of the second peeling roller 212 is provided with rubber fish scales, and the outer side of the first threshing roller 407 is provided with threshing teeth.
[0032] Wherein, the screen 409 is arranged at an incline.
[0033] Specific embodiments of the utility model:
[0034] When the operation starts, the corn ears are placed at the lower end of the lifting and conveying mechanism 1, and the first motor 102 is started. The first motor 102 drives the conveyor belt 105 through the conveying roller 103, and the corn ears are lifted to the upper side of the peeling mechanism 2 through the baffle 106 and fall into the peeling bin 201, and the second motor 204 is started. The second motor 204 drives the first driven wheel 206 and the second driven wheel 302 through the first transmission belt 207. The first driven wheel 206 drives the transmission gear 208 and the driven gear 302. The driven gear 209 drives the first peeling roller 211, and the peeling operation is performed through the active rotation of the first peeling roller 211 and the driven rotation of the second peeling roller 212. The peeled corn ears will be sent to the end of the first peeling roller 211 through the auger blades on the first peeling roller 211, and then fall into the peeling bin discharge port 213; wherein, the second driven wheel 302 will drive the impurity suction through-flow blades 303 to make the corn husks left in the peeling bin 201 fall out through the corn husk discharge port 214.
[0035] When the corn ears that have completed the peeling operation are fed into the threshing bin 401 from the threshing bin feed port 402, the third motor 403 is started, and the third motor 403 drives the third driven wheel 404 and the fourth driven wheel 405 through the second transmission belt 406, and the third driven wheel 404 and the fourth driven wheel 405 drive the first threshing roller 407 and the second threshing roller 408 respectively; since the position of the corn ears themselves is random and not parallel to the first threshing roller 407 and the second threshing roller 408, the ears are in contact with both rollers, and the part of the ears in contact with the second threshing roller 408 is acted upon by the axial component of the normal force of the mule rotation, so that the part of the ears in contact with the second threshing roller 40 The portion of the fruit ear in contact with the first threshing roller 407 moves axially, while the portion of the fruit ear in contact with the first threshing roller 407 is not acted upon by force in the axial direction, so that there is a certain degree of speed lag in this portion. In this way, the fruit ear gradually corrects its position and moves in a direction parallel to the two silver axes under the action of the rotational torque of the two rollers. With the rotation of the two rollers, the axis of the fruit ear becomes parallel to the two spoke axes. Since the two rollers rotate in the same direction, the two tangential forces at the outer edges of the two rollers in contact with the fruit ear form a rotational torque, which causes the fruit ear to rotate around its own axis, and driven by the axial component of the normal thrust of the outer edge of the spiral roller, the fruit ear moves in a direction parallel to the roller axis. Since the rotation speed of the first threshing roller 407 is greater than the rotation speed of the second threshing roller 408, the tangential linear velocity of the outer edge of the first threshing roller 407 is greater than the tangential velocity of the normal velocity of the outer edge of the second threshing roller 408, and the two rollers form differential threshing for the ears. Under the differential action of the two rollers, the kernels are threshed; after the threshing operation is completed, the corn cobs and corn kernels fall on the screen 409 together, among which the corn kernels fall through the sieve holes of the screen 409 and are discharged from the corn kernel discharge port, and the corn cobs are blocked by the screen 409 and are discharged from the corn cob discharge port along the inclined surface of the screen 409.
[0036] Among them, if the diameters of the first threshing roller 407 and the second threshing roller 408 are not equal at the same height, it is easy for the fruit ears to be crowded to one side, resulting in overload on one side, which in turn affects the threshing effect. Therefore, the diameters of the two rollers should be as equal as possible. In this embodiment, the diameters of the two rollers are both 168mm, and the height of the upper ridges is 10mm.
[0037] The above is only a preferred specific implementation of the utility model; however, the protection scope of the utility model is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical solution and improved ideas of the utility model within the technical scope disclosed by the utility model, which should be included in the protection scope of the utility model.
Claims
1. A corn peeling and threshing device, comprising a peeling mechanism (2) and a threshing mechanism (4), with a plurality of supporting legs (5) arranged on the outside, characterized in that: It also includes a lifting and conveying mechanism (1), the lifting and conveying mechanism (1) including a group of symmetrically arranged frames (101), a first motor (102) is arranged at the lower end of the side of the frame (101), the output end of the first motor (102) is connected to a conveying roller (103) in a driving manner, a group of driven rollers (104) are rotatably arranged inside the frame (101), a conveying belt (105) is sleeved on the conveying roller (103) and the driven roller (104), a plurality of baffles (106) are arranged on the upper and lower surfaces of the conveying belt (105), a plurality of conveying belt slide bars (107) are rotatably arranged on both sides of the conveying belt (105), a slide groove (108) is arranged inside the frame (101), one end of the conveying belt slide bar (107) is slidably connected in the slide groove (108), and a peeling mechanism (2) is arranged below the end of the conveying belt (105) of the lifting and conveying mechanism (1); The peeling mechanism (2) comprises a peeling bin (201), four fixed frames (202) are symmetrically arranged inside the peeling bin (201), a fixed plate (203) is connected between two of the fixed frames (202), two second peeling rollers (212) are rotatably connected between a group of the fixed plates (203), a second motor (204) is installed on one side of the peeling bin (201), the output end of the second motor (204) is connected to a transmission wheel (205), the transmission wheel (205) is connected to a first driven wheel (206) through a first transmission belt (207), one side of the first driven wheel (206) is connected to a transmission gear (208) through a rotating shaft (210), and the One end of the rotating shaft (210) is rotatably connected to the side of the peeling bin (201), and the transmission gear (208) is transmission-connected to a group of driven gears (209), and the group of driven gears (209) is respectively connected to one end of the first peeling roller (211), and the number of the driven gears (209) is two and they are meshed with each other. The first peeling roller (211) is rotatably connected to the top of the fixed frame (202), and a peeling bin discharge port (213) is provided on the side of the lower end of the peeling bin (201) away from the second motor (204), and a corn husk discharge port (214) is provided on the side of the peeling bin (201), and the peeling bin (201) is connected to a threshing mechanism (4) through the peeling bin discharge port (213); The threshing mechanism (4) comprises a threshing bin (401), a threshing bin feed port (402) is arranged on one side of the upper end of the threshing bin (401), a third motor (403) is installed at the lower end of the threshing bin (401), the third motor (403) is connected to a third driven wheel (404) and a fourth driven wheel (405) via a second transmission belt (406), the third driven wheel (404) is connected to a first threshing roller ( 407), the fourth driven wheel (405) is connected to the second threshing roller (408), a screen (409) is arranged inside the threshing bin (401) and below the first threshing roller (407) and the second threshing roller (408), a corn cob discharge port (410) is arranged on the side of the threshing bin (401) away from the third motor (403), and a corn kernel discharge port (411) is arranged at the bottom end of the threshing bin (401).
2. A corn peeling and threshing device according to claim 1, characterized in that: A blowing mechanism (3) is provided on the side of the peeling mechanism (2) away from the corn husk discharge port (214), and the blowing mechanism (3) includes a blowing chamber (301). The output end of the second motor (204) is connected to a second driven wheel (302) through a first transmission belt (207), and the second driven wheel (302) is connected to a cross-flow blade (303).
3. A corn peeling and threshing device according to claim 2, characterized in that: An air inlet (304) connected to the peeling bin (201) is provided on one side of the air blast bin (301) close to the peeling mechanism (2).
4. A corn peeling and threshing device according to claim 1, characterized in that: The outer sides of the first peeling roller (211) and the second threshing roller (408) are provided with auger blades, the outer side of the second peeling roller (212) is provided with rubber fish scales, and the outer side of the first threshing roller (407) is provided with threshing teeth.
5. A corn peeling and threshing device according to claim 1, characterized in that: The screen (409) is arranged at an incline.
Citation Information
Patent Citations
Automatic corn husking and threshing machine
CN114097434A
Cited By
On-line harvesting and threshing integrated treatment method for field corn
CN120092595A