Plane calibration jig

By designing a plane calibration fixture containing a magnetic adsorption device, the complex and time-consuming leveling operation of workpieces is solved, and a fast and simple leveling operation is achieved, which significantly improves efficiency.

CN222520675UActive Publication Date: 2025-02-25DATAMATIC GUANGZHOU INJECTION MOLD
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Patent Information

Application Number
CN202421278805.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-05
Publication Date
2025-02-25
Estimated Expiration
2034-06-05

AI Technical Summary

Technical Problem

During the process of mold workpiece processing, workpiece leveling operations with complex structures are complex and time-consuming, affecting efficiency.

Method used

A plane calibration fixture is designed, using a mounting base, a mating base, an adjustment component, a connecting rod and a magnetic adsorption device to quickly adjust the surface to be processed to the horizontal state of the workpiece through a magnetic adsorption device.

Benefits of technology

The workpiece leveling operation is achieved in a simple and fast manner, saving adjustment time and improving efficiency, especially when dealing with workpieces with large volumes and complex pushing blocks, the calibration time is significantly reduced.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a plane calibration jig. The plane calibration jig comprises a mounting seat, a matching seat, an adjusting part, a connecting rod and a magnetic adsorption device, the mounting seat comprises a clamping part opposite to the matching seat, and the adjusting part is mounted on the mounting seat and used for driving the matching seat to move in the direction close to or away from the clamping part; the connecting rod is used for being connected with a workpiece; the magnetic adsorption device comprises a first magnetic adsorption part, a connecting seat and a second magnetic adsorption part; the connecting seat is connected between the first magnetic adsorption part and the second magnetic adsorption part; the first magnetic adsorption part is used for being magnetically adsorbed on a matching seat; and the second magnetic adsorption part is used for magnetically adsorbing the workpiece. According to the utility model, the leveling operation of the workpiece is simpler and quicker, the adjusting time can be saved, and the efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the field of jigs, in particular to a plane calibration jig. Background Art

[0002] In the mold workpiece processing scenario, there are usually strict requirements for the workpiece processing angle to ensure the processing accuracy and ensure the final smooth assembly and use of the mold.

[0003] During the machining process, the surface to be machined of the workpiece needs to be swung to a completely horizontal state. However, for workpieces with more complex structures (such as push blocks), there are usually multiple surfaces at different angles. Therefore, the workpiece needs to be connected to the connecting rod, and then the connecting rod is pre-clamped by a fixture, and then placed on the machine tool. The measuring instrument is installed on the machine tool, and the workpiece is moved left and right, front and back through the machine tool worktable. If the pointer of the measuring instrument rotates within the tolerance range, it means that the surface to be machined of the workpiece meets the requirements of the machining preparation and is in a horizontal state. Otherwise, it is necessary to use a copper hammer to knock the connecting rod left and right, up and down, and then calibrate the table according to the direction of the pointer rotation. Repeat the debugging several times until the surface to be machined of the workpiece is adjusted to a horizontal state, and then the connecting rod is locked. For workpieces with more complex structures (such as double push rod push blocks, large push blocks, and inclined push blocks), the workpiece leveling operation will also become complicated and take a long time, thus affecting efficiency. Utility Model Content

[0004] In order to overcome the deficiencies of the prior art, the purpose of the utility model is to provide a plane calibration fixture, which can make the workpiece leveling operation simpler and faster, save adjustment time and improve efficiency.

[0005] The purpose of the utility model is achieved by the following technical solutions:

[0006] A plane calibration fixture comprises a mounting seat, a matching seat, an adjusting component, a connecting rod and a magnetic adsorption device; the mounting seat comprises a clamping portion opposite to the matching seat, the adjusting component is mounted on the mounting seat and is used to drive the matching seat to move in a direction approaching or away from the clamping portion; the connecting rod is used to connect to a workpiece; the matching seat is used to cooperate with the clamping portion to form a clamping device for clamping the connecting rod; the magnetic adsorption device comprises a first magnetic adsorption component, a connecting seat and a second magnetic adsorption component; the connecting seat is connected between the first magnetic adsorption component and the second magnetic adsorption component; the first magnetic adsorption component is used to be magnetically adsorbed on the matching seat, and the bottom end of the first magnetic adsorption component is provided with a first horizontal surface for contacting the matching seat surface, the second magnetic adsorption component is used to magnetically adsorb the workpiece, and the bottom end of the second magnetic adsorption component is provided with a second horizontal surface for contacting the surface to be processed of the workpiece.

[0007] The first magnetic attraction component is a first magnet block.

[0008] The first magnet block is detachably fixed to the connecting seat via a first connecting component; the connecting seat is provided with a first connecting structure for installing the first connecting component, and the first magnet block is provided with a plurality of first locking structures arranged in sequence along the extension direction of the connecting seat and for connecting the first connecting component.

[0009] The first connecting component is a first locking screw, the first connecting structure includes a first through hole for the first locking screw to pass through, and the first locking structure includes a first threaded hole for the first locking screw to be threadedly connected.

[0010] The second magnetic attraction component is a second magnet block.

[0011] The second magnet block is detachably fixed to the connection base via a second connection component; the connection base is provided with a second connection structure for installing the second connection component, and the second magnet block is provided with a second locking structure for connecting the second connection component.

[0012] The second connecting component is a second locking screw, the second connecting structure includes a second through hole for the second locking screw to pass through, and the second locking structure includes a second threaded hole for the second locking screw to be threadedly connected.

[0013] A third horizontal surface is disposed at the top end of the matching seat, and the first horizontal surface of the first magnetic adsorption component is used for surface contact with the third horizontal surface.

[0014] The adjusting component comprises a threaded adjusting rod, the threaded adjusting rod is threadedly connected to the mounting seat, and the threaded adjusting rod is rotationally matched with the matching seat.

[0015] The mounting seat also includes a main seat body and a supporting portion, wherein the main seat body is used to support the matching seat, the clamping portion is arranged on one end of the main seat body, the supporting portion is arranged on the other end of the main seat body, and the threaded adjustment rod is threadedly connected to the supporting portion.

[0016] Compared with the prior art, the beneficial effects of the present invention are:

[0017] The utility model provides a plane calibration fixture, which can quickly level the surface to be processed of the workpiece by adopting a mounting seat, a matching seat, an adjusting component, a connecting rod and a magnetic adsorption device, and by combining the first magnetic adsorption component, the connecting seat and the second magnetic adsorption component in the magnetic adsorption device, thereby eliminating the calibration work, making the workpiece leveling operation simpler and faster, saving adjustment time and improving efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a structural schematic diagram of the utility model;

[0019] Figure 2 A schematic diagram of another direction of the utility model;

[0020] Figure 3 It is an exploded schematic diagram of the utility model;

[0021] Figure 4 It is a structural schematic diagram of a magnetic adsorption device;

[0022] Among them, 10, mounting seat; 11, clamping part; 12, main seat body; 13, supporting part; 20, matching seat; 21, third horizontal plane; 30, adjusting part; 40, connecting rod; 50, magnetic adsorption device; 51, first magnetic adsorption part; 52, connecting seat; 53, second magnetic adsorption part; 54, first connecting part; 55, first connecting structure; 56, first locking structure; 57, first horizontal plane; 58, second horizontal plane; 61, second connecting part; 62, second connecting structure; 63, second locking structure. DETAILED DESCRIPTION

[0023] The present invention is further described below in conjunction with the accompanying drawings and specific implementation methods. It should be noted that, under the premise of no conflict, the various embodiments or technical features described below can be arbitrarily combined to form a new embodiment.

[0024] like Figure 1-4 As shown, a plane calibration fixture includes a mounting seat 10, a matching seat 20, an adjusting component 30, a connecting rod 40 and a magnetic adsorption device 50; the mounting seat 10 includes a clamping portion 11 opposite to the matching seat 20, the adjusting component 30 is mounted on the mounting seat 10 and is used to drive the matching seat 20 to move in a direction close to or away from the clamping portion 11; the connecting rod 40 is used to connect with a workpiece; the matching seat 20 is used to cooperate with the clamping portion 11 to form a clamping device for clamping the connecting rod 40; the magnetic adsorption device 50 includes a first magnetic An adsorption component 51, a connecting seat 52 and a second magnetic adsorption component 53; the connecting seat 52 is connected between the first magnetic adsorption component 51 and the second magnetic adsorption component 53; the first magnetic adsorption component 51 is used for magnetic adsorption on the matching seat 20, and the bottom end of the first magnetic adsorption component 51 is provided with a first horizontal surface 57 for surface contact with the matching seat 20, the second magnetic adsorption component 53 is used for magnetic adsorption of a workpiece, and the bottom end of the second magnetic adsorption component 53 is provided with a second horizontal surface 58 for surface contact with the surface to be processed of the workpiece.

[0025] When in use, the workpiece can be connected to the connecting rod 40, and then the adjusting component 30 is used to drive the matching seat 20 to move in the direction close to the clamping part 11, and the matching seat 20 and the clamping part 11 are used to pre-clamp the connecting rod 40, and then the first magnetic adsorption component 51 is magnetically adsorbed on the matching seat 20 and contacts the matching seat 20 through the first horizontal plane 57, and then the connecting rod 40 is adjusted to magnetically adsorb the surface to be processed of the workpiece on the second horizontal plane 58 of the second magnetic adsorption component 53, so that the surface to be processed of the workpiece can be quickly adjusted to a horizontal state with the help of the directional effect of the second horizontal plane 58 of the second magnetic adsorption component 53, so that the leveling operation of the workpiece can be quickly completed, and the leveled workpiece is subsequently locked. Therefore, the utility model provides a plane calibration fixture, which can quickly level the workpiece's surface to be processed by adopting a mounting seat 10, a matching seat 20, an adjustment component 30, a connecting rod 40 and a magnetic adsorption device 50, and by using the magnetic adsorption device 50 to combine a first magnetic adsorption component 51, a connecting seat 52 and a second magnetic adsorption component 53, thereby eliminating the calibration work, making the workpiece leveling operation simpler and faster, and saving adjustment time. Especially when it is used for workpieces with larger volumes and more complex push block surfaces, the more adjustment time is saved. For example, the leveling operation of the double push rod inclined push block only takes 15 seconds, without spending nearly 10 minutes on calibration, which can significantly improve efficiency.

[0026] The first magnetic adsorption component 51 is a first magnet block. By using the first magnetic adsorption component 51 as the first magnet block, the first magnetic adsorption component 51 can be magnetically adsorbed on the matching seat 20 and the cost can be reduced.

[0027] The first magnet block is detachably fixed to the connection seat 52 through the first connection member 54; the connection seat 52 is provided with a first connection structure 55 for the first connection member 54 to be installed, and the first magnet block is provided with a first locking structure 56 which is sequentially arranged along the extension direction of the connection seat 52 and is connected to the first connection member 54. By adopting the above structure, the first connection member 54 can be installed on the first connection structure 55, and by connecting to different first locking structures 56, the distance between the first magnetic adsorption member 51 and the second magnetic adsorption member 53 can be adjusted to meet different processing requirements.

[0028] The first connecting member 54 is a first locking screw, the first connecting structure 55 includes a first through hole for the first locking screw to pass through, and the first locking structure 56 includes a first threaded hole for the first locking screw to be threadedly connected. By adopting the above structure, the connection between the first magnet block and the connecting seat 52 can be facilitated and the manufacturing cost can be reduced.

[0029] The second magnetic adsorption component 53 is a second magnet block. By using the second magnetic adsorption component 53 as the second magnet block, the second magnetic adsorption component 53 can magnetically adsorb the workpiece and reduce the cost.

[0030] The second magnet block is detachably fixed to the connection base 52 through the second connection member 61; the connection base 52 is provided with a second connection structure 62 for the second connection member 61 to be installed, and the second magnet block is provided with a second locking structure 63 for the second connection member 61 to be connected. By adopting the above structure, the second connection member 61 can be installed on the second connection structure 62 and connected to the second locking structure 63.

[0031] The second connecting member 61 is a second locking screw, the second connecting structure 62 includes a second through hole for the second locking screw to pass through, and the second locking structure 63 includes a second threaded hole for the second locking screw to be threadedly connected. By adopting the above structure, the connection between the second magnet block and the connecting seat 52 can be facilitated and the manufacturing cost can be reduced.

[0032] In the actual design process, the first magnetic adsorption component 51 and the second magnetic adsorption component 53 can also adopt switches according to usage requirements.

[0033] The adjusting component 30 includes a threaded adjusting rod, which is threadedly connected to the mounting seat 10 and is rotatably matched with the matching seat 20. When in use, the threaded adjusting rod is rotated to move forward and backward, so that the matching seat 20 moves along with the threaded adjusting rod in a direction close to or away from the clamping portion 11.

[0034] The cross section of the connecting seat 52 is rectangular to facilitate processing and manufacturing.

[0035] The mounting seat 10 also includes a main seat body 12 and a support portion 13. The main seat body 12 is used to carry the matching seat 20. The clamping portion 11 is arranged on one end of the main seat body 12, and the support portion 13 is arranged on the other end of the main seat body 12. The threaded adjustment rod is threadedly connected to the support portion 13. By adopting the above structure, it is convenient to make and form the mounting seat 10, so as to reduce the manufacturing cost of the mounting seat 10. Specifically, the cross section of the main seat body 12 is rectangular, and the support portion 13 and the clamping portion 11 are both arranged on the main seat body 12 and extend upward. The cross section of the matching seat 20 is rectangular, so as to facilitate processing and manufacturing, and reduce the manufacturing cost.

[0036] The top of the mating seat 20 is provided with a third horizontal surface 21, and the first horizontal surface 57 of the first magnetic adsorption component 51 is used to contact the third horizontal surface 21. Preferably, the bottom and top of the main seat body 12 are both provided with a fourth horizontal surface with an accuracy of ±0.02mm, and the fourth horizontal surface at the top of the main seat body 12 is used to support the mating seat 20.

[0037] The above-mentioned implementation modes are only preferred implementation modes of the present invention, and cannot be used to limit the protection scope of the present invention. Any non-substantial changes and substitutions made by technicians in this field on the basis of the present invention shall fall within the scope of protection required by the present invention.

Claims

1. A plane calibration fixture, characterized in that: It includes a mounting seat, a matching seat, an adjusting component, a connecting rod and a magnetic adsorption device; the mounting seat includes a clamping portion opposite to the matching seat, the adjusting component is installed on the mounting seat and is used to drive the matching seat to move in a direction close to or away from the clamping portion; the connecting rod is used to be connected to a workpiece; the matching seat is used to cooperate with the clamping portion to form a clamping device for clamping the connecting rod; the magnetic adsorption device includes a first magnetic adsorption component, a connecting seat and a second magnetic adsorption component; the connecting seat is connected between the first magnetic adsorption component and the second magnetic adsorption component; the first magnetic adsorption component is used to be magnetically adsorbed on the matching seat, and the bottom end of the first magnetic adsorption component is provided with a first horizontal surface for contacting the matching seat surface, the second magnetic adsorption component is used to magnetically adsorb the workpiece, and the bottom end of the second magnetic adsorption component is provided with a second horizontal surface for contacting the surface to be processed of the workpiece.

2. The plane calibration fixture according to claim 1, characterized in that: The first magnetic attraction component is a first magnet block.

3. The plane calibration fixture according to claim 2, characterized in that: The first magnet block is detachably fixed to the connecting seat via a first connecting component; the connecting seat is provided with a first connecting structure for installing the first connecting component, and the first magnet block is provided with a plurality of first locking structures arranged in sequence along the extension direction of the connecting seat and for connecting the first connecting component.

4. The plane calibration fixture as claimed in claim 3, characterized in that: The first connecting component is a first locking screw, the first connecting structure includes a first through hole for the first locking screw to pass through, and the first locking structure includes a first threaded hole for the first locking screw to be threadedly connected.

5. The plane calibration fixture according to claim 1, characterized in that: The second magnetic attraction component is a second magnet block.

6. The plane calibration fixture as claimed in claim 5, characterized in that: The second magnet block is detachably fixed to the connection base via a second connection component; the connection base is provided with a second connection structure for installing the second connection component, and the second magnet block is provided with a second locking structure for connecting the second connection component.

7. The plane calibration fixture according to claim 6, characterized in that: The second connecting component is a second locking screw, the second connecting structure includes a second through hole for the second locking screw to pass through, and the second locking structure includes a second threaded hole for the second locking screw to be threadedly connected.

8. The plane calibration fixture according to claim 1, characterized in that: A third horizontal surface is disposed at the top end of the matching seat, and the first horizontal surface of the first magnetic adsorption component is used for surface contact with the third horizontal surface.

9. The plane calibration fixture according to claim 1, characterized in that: The adjusting component comprises a threaded adjusting rod, the threaded adjusting rod is threadedly connected to the mounting seat, and the threaded adjusting rod is rotationally matched with the matching seat.

10. The plane calibration fixture according to claim 9, characterized in that: The mounting seat also includes a main seat body and a supporting portion, wherein the main seat body is used to support the matching seat, the clamping portion is arranged on one end of the main seat body, the supporting portion is arranged on the other end of the main seat body, and the threaded adjustment rod is threadedly connected to the supporting portion.