Stair component forming die

By designing a stair component forming mold including a mold flip box, a buffer chassis and clamping components, the problem of inefficient flip and mold replacement in the existing mold during the production process is solved, automatic flip and mold flexible replacement are achieved, and production efficiency and flexibility are improved.

CN222590191UActive Publication Date: 2025-03-11SHANDONG ZHONGJIANG CONSTR CO LTD
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Patent Information

Application Number
CN202420577759.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-25
Publication Date
2025-03-11
Estimated Expiration
2034-03-25

AI Technical Summary

Technical Problem

The existing stair component forming molds need to flip the stair component during the production process, which affects production efficiency and is difficult to replace different molds according to the actual situation of the construction site.

Method used

A stair component forming mold is designed including a support seat, a flip motor, a flip shaft, a flip box, a buffer chassis and a clamping assembly. Through the cooperation of the mold flip box and the buffer chassis, the automatic flip and removal of the stair components can be clamped and replaced according to the stair molds of different specifications.

Benefits of technology

The casting production efficiency of stair components is improved, mold replacement is realized according to the actual situation of the construction site, reducing production time and improving flexibility.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222590191U_ABST
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Abstract

The utility model provides a stair component forming die which comprises a supporting seat, a turning motor is arranged on one side of the top of the supporting seat, a turning shaft is arranged on the other side of the supporting seat, a die turning box is arranged on the turning shaft, a buffering chassis is arranged below the die turning box, a rotating supporting rod is arranged at the bottom of the die turning box, and a die is arranged on the rotating supporting rod. A mold overturning groove is formed in the upper surface of the mold overturning box, a stair type mold is arranged in the mold overturning groove, clamping sliding grooves are formed in the two sides of the top of the mold overturning groove, and clamping assemblies are arranged in the clamping sliding grooves. The stair component is overturned while being demoulded through the mould overturning box, the mould overturning box is matched with the buffer chassis to receive and take away the stair component, next round of manufacturing of the stair component is carried out, the clamping assembly is used for clamping stair type moulds of different specifications, and different moulds can be replaced in real time according to the actual situation of a construction site. And the pouring production efficiency is improved.
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Description

Technical Field

[0001] The utility model mainly relates to the technical field of stair production equipment, in particular to a stair component forming die. Background Art

[0002] Staircase components are prefabricated parts. Prefabricated components refer to steel, wood or concrete components that are prefabricated in factories or on-site according to design specifications. Among them, concrete prefabricated components are building components that are prefabricated in factories with concrete as the basic material. Concrete prefabricated components have advantages not only in terms of function and safety, but also in terms of economy and creating a comfortable environment and saving resources. Staircase components are used to directly splice and construct stairs in rapid construction. At present, when manufacturers in the industry make staircase components, they use the lower mold and the upper mold to form a molding cavity. After molding, the upper mold is lifted and the staircase components are lifted out.

[0003] However, in order to ensure the molding quality, the existing stair component molding mold has the stair surface of the stair component located at the bottom of the molding cavity. After the stair component is lifted, it needs to be turned over, which affects the production efficiency. In addition, it takes a lot of time to process a prefabricated stair component, and different molds cannot be replaced according to the actual situation on the construction site. Utility Model Content

[0004] In order to solve the deficiencies of the current technology, the utility model combines the existing technology and provides a stair component forming mold based on practical application.

[0005] The technical solution of the utility model is as follows:

[0006] A stair component forming mold comprises a support seat, a flip motor is arranged on one side of the top of the support seat, a flip shaft is arranged on the other side of the support seat, a flip mold box is arranged on the flip shaft, a buffer chassis is arranged below the flip mold box, a rotating support rod is arranged at the bottom of the flip mold box, a flip mold groove is arranged on the upper surface of the flip mold box, a staircase mold is arranged in the flip mold groove, clamping slide grooves are arranged on both sides of the top of the flip mold groove, and a clamping assembly is arranged in the clamping slide groove.

[0007] Furthermore, two clamping assemblies are provided, and the clamping assemblies include a clamping slide, a clamping plate is provided at the bottom of the clamping slide, fixing parts are provided at both ends of the clamping slide, fixing bolts are provided on the fixing parts, clamping grooves are provided on both sides of the clamping slide, clamping bolts are provided in the clamping grooves, and a clamping block is provided at the bottom of the clamping bolts.

[0008] Furthermore, the clamping slide is fixed in the clamping slot, the fixing bolt is connected to the mold turning box, and the clamping block is arranged under the clamping slide.

[0009] Furthermore, the staircase mold is arranged below the clamping slide plate, and the staircase mold is fixed between the clamping plate and the clamping block.

[0010] Furthermore, two support seats are provided and arranged on both sides of the mold turning box, and flip baffles are provided on both sides of the top of the support seat.

[0011] Furthermore, both ends of the mold turning box are provided with turning plates, and the top of the turning plate is provided with a turning handle.

[0012] Furthermore, the flip card plate is arranged on the same side of the mold turning box, and the flip card plate is arranged above the flip baffle.

[0013] Furthermore, a universal wheel is arranged at the bottom of the buffer chassis, and a buffer pad is arranged at the top of the buffer chassis.

[0014] Furthermore, at least two rotating support rods are provided and are arranged on both sides of the mold turning box.

[0015] Beneficial effects of the utility model:

[0016] 1. The utility model uses a mold turning box to demould the staircase components and flip them at the same time, and cooperates with the buffer chassis to receive and take away the staircase components and carry out the next round of manufacturing of the staircase components, thereby improving the casting production efficiency.

[0017] 2. The clamping assembly of the utility model clamps stair molds of different specifications, and different molds can be replaced in real time according to the actual situation of the construction site. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Attached Figure 1 It is a schematic diagram of the overall structure of the utility model.

[0019] Attached Figure 2 It is a schematic diagram of the cross-sectional structure of the utility model.

[0020] Attached Figure 3 This is a schematic diagram of the mold turning structure of the utility model.

[0021] Attached Figure 4 This is a schematic diagram of the structure of the clamping assembly of the utility model.

[0022] The numbers shown in the figure are: 1. Support seat; 2. Flip motor; 3. Flip shaft; 4. Flip mold box; 5. Buffer chassis; 6. Rotating support rod; 7. Flip mold groove; 8. Staircase mold; 9. Clamping slide; 10. Clamping assembly; 11. Clamping slide plate; 12. Clamping plate; 13. Fixing part; 14. Fixing bolt; 15. Clamping through groove; 16. Clamping bolt; 17. Clamping block; 18. Flip baffle; 19. Flip card plate; 20. Flip handle; 21. Universal wheel; 22. Buffer pad. DETAILED DESCRIPTION

[0023] The utility model is further described in conjunction with the accompanying drawings and specific embodiments. It should be understood that these embodiments are only used to illustrate the utility model and are not used to limit the scope of the utility model. In addition, it should be understood that after reading the content taught by the utility model, those skilled in the art can make various changes or modifications to the utility model, and these equivalent forms also fall within the scope defined by this application.

[0024] like Figure 1-4 The figure is a schematic diagram of the structure related to a stair component forming mold provided in this embodiment.

[0025] In this embodiment, the structure is mainly as follows Figure 1 , 2 As shown, it includes a support base 1, a flip motor 2 is arranged on one side of the top of the support base 1, a flip shaft 3 is arranged on the other side of the support base 1, a mold turning box 4 is arranged on the flip shaft 3, a buffer chassis 5 is arranged below the mold turning box 4, a universal wheel 21 is arranged at the bottom of the buffer chassis 5, and a buffer pad 22 is arranged on the top of the buffer chassis 5 to buffer the impact of the stair component mold falling and facilitate the transportation of the stair component. A rotating support rod 6 is arranged at the bottom of the mold turning box 4, and at least two rotating support rods 6 are arranged and arranged on both sides of the mold turning box 4 to support the mold turning box 4 and prevent the mold turning box 4 from rotating when the stair mold 8 manufactures the stair component. A mold turning groove 7 is arranged on the upper surface of the mold turning box 4, and a stair mold 8 is arranged in the mold turning groove 7. Clamping slide grooves 9 are arranged on both sides of the top of the mold turning groove 7, and clamping components 10 are arranged in the clamping slide groove 9. There are two clamping components 10 to clamp the stair mold 8.

[0026] like Figure 3 As shown, two support seats 1 are provided and are arranged on both sides of the mold turning box 4. Flip baffles 18 are provided on both sides of the top of the support seat 1 to block the flip card plate 19 to prevent the mold turning box 4 from turning over. Flip card plates 19 are provided at both ends of the mold turning box 4. A flip handle 20 is provided on the top of the flip card plate 19 to flip the mold turning box 4 when the flip motor 2 fails to work, so as to ensure that the device continues to work. The flip card plate 19 is arranged on the same side of the mold turning box 4, and the flip card plate 19 is arranged above the flip baffle plate 18. The flip card plate 19 and the flip shaft 3 are kept at the same level to facilitate the cooperation between the flip card plate 19 and the flip baffle plate 18, so as to avoid turning over while ensuring flipping.

[0027] like Figure 4As shown, the clamping assembly 10 includes a clamping slide 11, the clamping slide 11 is fixed in the clamping slide 9, a clamping plate 12 is arranged at the bottom of the clamping slide 11, fixing members 13 are arranged at both ends of the clamping slide 11, and fixing bolts 14 are arranged on the fixing members 13. The fixing bolts 14 are connected to the mold turning box 4 to fix the position of the clamping slide 11. Clamping grooves 15 are arranged on both sides of the clamping slide, and clamping bolts 16 are arranged in the clamping grooves 15. The bottom of the clamping bolts 16 is provided with A clamping block 17 is provided, and the clamping block 17 is arranged under the clamping slide plate 11. The clamping bolt 16 ensures the sliding and fixation of the clamping block 17 in the clamping groove 15, and is used to fasten and clamp the stair mold 8 to prevent the stair mold 8 from falling during the flipping process. The stair mold 8 is arranged under the clamping slide plate 11, and the stair mold 8 is fixed between the clamping plate 12 and the clamping block 17, which is convenient for the clamping assembly 10 to clamp and fix the stair mold 8 and ensure the fastening of the stair mold 8 during the mold flipping process.

[0028] The working principle of this embodiment is as follows:

[0029] When in use, first open the rotating support rod 6 to support the ground, then put the stair mold 8 of the required stair component into the mold groove 7 of the mold box 4, then move the clamping assembly 10 so that the clamping plate 12 and the clamping block 17 in the clamping assembly 10 fasten the stair mold 8, and then manufacture the stair component through the stair mold 8. After the stair component is manufactured, the mold box 4 is rotated by the flip motor 2 or the flip handle 20 to turn the stair component in the stair mold 8 upside down on the buffer pad 22 of the buffer chassis 5. Finally, after taking away the stair component, repeat the above operation to continue producing the stair component.

Claims

1. A staircase component forming mold, comprising a support seat, characterized in that: A flip motor is provided on one side of the top of the support seat, a flip shaft is provided on the other side of the support seat, a flip box is provided on the flip shaft, a buffer chassis is provided below the flip box, a rotating support rod is provided at the bottom of the flip box, a flip groove is provided on the upper surface of the flip box, a staircase mold is provided in the flip groove, clamping slide grooves are provided on both sides of the top of the flip groove, and a clamping assembly is provided in the clamping slide groove.

2. The staircase component forming mold according to claim 1, characterized in that: The clamping assemblies are provided with two, and the clamping assemblies include a clamping slide, a clamping plate is provided at the bottom of the clamping slide, fixing parts are provided at both ends of the clamping slide, fixing bolts are provided on the fixing parts, clamping grooves are provided on both sides of the clamping slide, clamping bolts are provided in the clamping grooves, and a clamping block is provided at the bottom of the clamping bolts.

3. The staircase component forming mold according to claim 2, characterized in that: The clamping slide is fixed in the clamping slide groove, the fixing bolt is connected with the mold turning box, and the clamping block is arranged under the clamping slide.

4. The staircase component forming mold according to claim 3, characterized in that: The staircase mold is arranged below the clamping slide plate, and the staircase mold is fixed between the clamping plate and the clamping block.

5. The staircase component forming mold according to claim 1, characterized in that: The support seats are provided with two and are arranged on both sides of the mold turning box, and the top two sides of the support seats are provided with turning baffles.

6. The staircase component forming mold according to claim 1, characterized in that: Both ends of the mold turning box are provided with turning clamping plates, and the top of the turning clamping plates is provided with a turning handle.

7. The staircase component forming mold according to claim 6, characterized in that: The flip card plate is arranged on the same side of the mold turning box, and the flip card plate is arranged above the flip baffle.

8. The staircase component forming mold according to claim 1, characterized in that: The bottom of the buffer chassis is provided with universal wheels, and the top of the buffer chassis is provided with a buffer pad.

9. The staircase component forming mold according to claim 1, characterized in that: At least two rotating support rods are provided and arranged on both sides of the mold turning box.