Control box uniformity jig
By designing an empty groove in the control box, placing the lower glass with glue, and bonding the upper and lower glass with rubber, combining the pressure of the rubber sheet, the glare problem caused by strong light when driving at night in the prior art is solved, and the uniformity of the thickness of the device box is achieved, reducing the risk of traffic accidents.
Patent Information
- Application Number
- CN202420463973.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-11
- Publication Date
- 2025-03-18
- Estimated Expiration
- 2034-03-11
AI Technical Summary
When the existing car control box is driving at night, the big lights of the rear vehicle shine on the rearview mirror, causing strong light to shine on the driver's eyes, causing glare and increasing the risk of traffic accidents.
A control box uniformity fixture is designed, by opening an empty groove on the lower fixture that is consistent with the shape of the lower glass, placing the lower glass, and dislocating its length by 3mm. The upper glass and the lower glass are bonded by glue, and the upper and lower misalignment needs to be 3-4mm, the thickness of the control device box is 0.1mm, and the tolerance is within 10um. A rubber sheet with a thickness of 1.0 mm to 2.0 mm is provided on the upper fixture to apply pressure to the glass and control the thickness of the glue.
The uniformity control of the thickness of the prepared device box is achieved, preventing the anti-glare adverse phenomena of the sight glasses and reducing the risk of traffic accidents.
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Figure CN222625201U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of control boxes, in particular to a control box uniformity jig. Background Art
[0002] At present, when the driver is driving at night, there is a car driving behind, and the headlights of the existing car control box shine on the rearview mirror. The strong light will shine on the driver's eyes and cause glare, and the driver's eyes will be dark in an instant. At this time, if there are vehicles or pedestrians in front, it will easily cause traffic accidents. The principle of anti-glare for rearview mirrors is that when strong light shines on the rearview mirror, the sensor on the mirror sends the light signal to the microcomputer. After signal processing, the control circuit will change the color of the mirror to absorb the strong light and reduce the reflection of the strong light. The fundamental principle of controlling the uniformity of the EC material that absorbs light intensity in the rearview mirror is to control the uniformity of the box thickness, so ensuring the uniformity of the thickness of the prepared device box is of utmost importance. Therefore, a control box uniformity jig is designed to ensure the uniformity of the thickness of the prepared device box. Utility Model Content
[0003] The utility model aims to overcome the shortcomings of the prior art and provide a control box uniformity jig.
[0004] The purpose of this utility model is achieved through the following technical solutions:
[0005] A control box uniformity jig comprises: a device preparation box, the device preparation box comprises a lower jig, an upper jig, an upper glass and a lower glass; a lower jig, the lower jig is provided with an empty groove, the lower glass is arranged in the empty groove; the lower glass, the lower glass is provided with a glue dot area, the glue dot area is coated with glue, and the upper glass is bonded to the front side of the lower glass; an upper jig, the upper jig is arranged on the front side of the upper glass.
[0006] In one embodiment, the shape and size of the front side of the lower jig match the shape and size of the front side of the upper jig.
[0007] In one embodiment, positioning holes are provided on both left and right sides of the front sides of the lower jig and the upper jig, and the positions of the positioning holes on the lower jig and the upper jig correspond to each other.
[0008] In one embodiment, the empty groove is located at the center of the front side of the lower fixture, the groove depth of the empty groove is 2.3 mm, and the shape and size of the front side of the empty groove are compatible with the shape and size of the front side of the lower fixture.
[0009] In one embodiment, the long side of the empty slot needs to be offset by 3 mm from the lower fixture, and the thickness of the device box is 0.1 mm with a tolerance within 10 um.
[0010] In one embodiment, the thickness of the lower glass and the upper glass are both 1.1 mm. When the lower glass and the upper glass are attached to each other, they need to be offset up and down, and the range of the offset is between 3 mm and 4 mm.
[0011] In one embodiment, the front sides of the lower jig and the upper jig are square in shape.
[0012] In one embodiment, a rubber sheet is bonded to the center of the upper fixture on a side close to the upper glass, and the thickness of the rubber sheet is 0.1 mm.
[0013] In one of the embodiments, the four corners of the front side of the upper glass and the lower glass are rounded, and the front side of the lower glass and the upper glass are in the shape of a trapezoid that is narrow at the top and wide at the bottom.
[0014] In one embodiment, the glue dispensing area is arranged on the edge of the front surface of the lower glass sheet and surrounds the edge.
[0015] Compared with the prior art, the utility model has at least the following advantages:
[0016] The control box uniformity jig of the utility model has an empty groove on the lower jig which is consistent with the shape of the lower glass and is used to place the lower glass. At the same time, the long sides are offset by 3mm, and the upper glass and the lower glass are bonded together by glue. When bonding, the left and right parts of the glass need to be flush, and the upper and lower parts need to be offset. The offset size is 3-4mm, and the box thickness is required to be controlled at 0.1mm with a tolerance of 10um. In addition, a rubber sheet with a thickness of 1.0mm to 2.0mm needs to be set on the upper jig. The rubber sheet will press against the back of the upper glass, thereby applying pressure to the two glasses, so that the glue thickness is controlled at 0.1mm, so that the box thickness of the prepared device box can be sufficiently uniform, thereby preventing the glare of the sight glass. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] In order to more clearly illustrate the technical solutions of the embodiments of the utility model, the drawings required for use in the embodiments will be briefly introduced below. It should be understood that the following drawings only show certain embodiments of the utility model and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other relevant drawings can be obtained based on these drawings without paying creative work.
[0018] Figure 1 This is a schematic diagram of the overall front structure of the control box uniformity jig of the utility model;
[0019] Figure 2This is a schematic diagram of the front structure of the lower jig and lower glass of the control box uniformity jig of the utility model;
[0020] Figure 3 This is a schematic diagram of the overall structure of the upper fixture of the control box uniformity fixture of the utility model;
[0021] Figure 4 This is a schematic diagram of the overall structure of the lower glass front of the control box uniformity jig of the utility model;
[0022] Figure 5 This is a schematic diagram of the overall structure of the upper glass front of the control box uniformity fixture of the utility model.
[0023] In the figure: 1. Preparation device box; 11. Lower fixture; 12. Positioning hole; 13. Lower glass; 14. Glue dispensing area; 15. Upper glass; 16. Empty groove; 17. Upper fixture. DETAILED DESCRIPTION
[0024] In order to facilitate the understanding of the present invention, the present invention will be described more comprehensively with reference to the relevant drawings. The drawings provide preferred embodiments of the present invention. However, the present invention can be implemented in many different forms and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the disclosure of the present invention more thoroughly and comprehensively understood.
[0025] In the description of the present application, it should be understood that the terms "length", "width", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating the orientation or position relationship, are based on the orientation or position relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present application.
[0026] Unless otherwise clearly stipulated and limited, terms such as "installed", "connected", "connected", "fixed", etc. should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integrated connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium; it can be the internal connection of two elements or the interaction relationship between two elements.
[0027] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as those commonly understood by those skilled in the art in the technical field of the present invention. The terms used herein in the specification of the present invention are only for the purpose of describing specific embodiments and are not intended to limit the present invention. The term "and / or" used herein includes any and all combinations of one or more related listed items.
[0028] like Figure 1-5 A control box uniformity jig includes: a device box 1, the device box 1 includes a lower jig 11, an upper jig 17, an upper glass 15 and a lower glass 13; a lower jig 11, a hollow groove 16 is provided on the lower jig 11, and the lower glass 13 is arranged in the hollow groove 16; the lower glass 13, a glue spot 14 is provided on the lower glass 13, and the glue spot 14 is coated with glue, and the upper glass 15 is bonded to the front of the lower glass 13; an upper jig 17, and the upper jig 17 is arranged on the front of the upper glass 15. It should be noted that the thickness of the device box 1 needs to be controlled at about 0.1mm, and its tolerance needs to be within 10um.
[0029] like Figure 1-5 In one embodiment, the shape and size of the front of the lower jig 11 match the shape and size of the front of the upper jig 17. Positioning holes 12 are provided on the left and right sides of the front of the lower jig 11 and the upper jig 17, and the positions of the positioning holes 12 on the lower jig 11 and the upper jig 17 correspond to each other. It should be noted that the sizes of the positioning holes 12 on the lower jig 11 and the upper jig 17 are the same, which facilitates the staff to align and bond the upper glass 15 and the lower glass 13 together.
[0030] like Figure 1-5 In one embodiment, the empty groove 16 is located at the center of the front of the lower fixture 11, the groove depth of the empty groove 16 is 2.3 mm, and the shape and size of the front of the empty groove 16 are adapted to the shape and size of the front of the lower fixture 11. The long side of the empty groove 16 needs to be offset by 3 mm from the lower fixture 11, and the thickness of the prepared device box 1 is 0.1 mm with a tolerance within 10 um.
[0031] like Figure 1-5 In one embodiment, the thickness of the lower glass 13 and the upper glass 15 are both 1.1 mm. When the lower glass 13 and the upper glass 15 are attached to each other, they need to be displaced up and down, and the range of the dislocation is between 3 mm and 4 mm. It should be noted that the sizes of the lower glass 13 and the upper glass 15 are not exactly the same.
[0032] like Figure 1-5 In one embodiment, the front of the lower fixture 11 and the upper fixture 17 is in a square shape. It should be noted that the four corners of the lower fixture 11 and the upper fixture 17 are rounded.
[0033] like Figure 1-5 In one embodiment, a rubber sheet is bonded to the center of the upper jig 17 near the upper glass 15, and the thickness of the rubber sheet is 0.1 mm. It should be noted that the upper jig 17 can apply pressure to the two glasses, so that the thickness of the glue between the two glasses is controlled within 0.1 mm.
[0034] like Figure 1-5 In one embodiment, the four corners of the upper glass 15 and the lower glass 13 are rounded, and the shape of the lower glass 13 and the upper glass 15 is a trapezoid with a narrow top and a wide bottom. It should be noted that the upper glass 15 and the lower glass 13 are both located in the center of the upper fixture 17 and the lower fixture 11.
[0035] like Figure 1-5 In one embodiment, the glue spot 14 is arranged on the edge of the front side of the lower glass 13 and surrounds the edge. It should be noted that this design can not only make the lower glass 13 and the upper glass 15 fit together, but also will not have a great influence on the light transmittance of the alignment.
[0036] The above-mentioned embodiments only express several implementation methods of the utility model, and the description is relatively specific and detailed, but it cannot be understood as limiting the scope of the utility model patent. It should be pointed out that for ordinary technicians in this field, several modifications and improvements can be made without departing from the concept of the utility model, which all belong to the protection scope of the utility model. Therefore, the protection scope of the utility model patent shall be based on the attached claims.
Claims
1. A control box uniformity jig, characterized in that: include: A device preparation box (1), wherein the device preparation box (1) comprises a lower jig (11), an upper jig (17), an upper glass (15) and a lower glass (13); A lower fixture (11), wherein a hollow groove (16) is formed on the lower fixture (11), and the lower glass (13) is arranged in the hollow groove (16); A lower glass (13), wherein a glue spot area (14) is provided on the lower glass (13), and glue is applied to the glue spot area (14), and the upper glass (15) is bonded to the front side of the lower glass (13); An upper jig (17), wherein the upper jig (17) is arranged on the front side of the upper glass (15).
2. The control box uniformity jig according to claim 1, characterized in that: The shape and size of the front side of the lower jig (11) match the shape and size of the front side of the upper jig (17).
3. The control box uniformity jig according to claim 1, characterized in that: Positioning holes (12) are provided on the left and right sides of the front faces of the lower jig (11) and the upper jig (17), and the positions of the positioning holes (12) on the lower jig (11) and the upper jig (17) correspond to each other.
4. The control box uniformity jig according to claim 1, characterized in that: The empty groove (16) is located at the center of the front face of the lower fixture (11), the groove depth of the empty groove (16) is 2.3 mm, and the shape and size of the front face of the empty groove (16) are compatible with the shape and size of the front face of the lower fixture (11).
5. The control box uniformity jig according to claim 1, characterized in that: The long side of the empty slot (16) needs to be offset by 3 mm from the lower fixture (11), and the thickness of the device box (1) is 0.1 mm with a tolerance within 10 um.
6. The control box uniformity jig according to claim 1, characterized in that: The thickness of the lower glass (13) and the upper glass (15) are both 1.1 mm. When the lower glass (13) and the upper glass (15) are attached to each other, they need to be displaced up and down, and the range of the dislocation is between 3 mm and 4 mm.
7. The control box uniformity jig according to claim 1, characterized in that: The front faces of the lower jig (11) and the upper jig (17) are square in shape.
8. The control box uniformity jig according to claim 1, characterized in that: A rubber sheet is bonded to the center of the side of the upper jig (17) close to the upper glass (15), and the thickness of the rubber sheet is 0.1 mm.
9. The control box uniformity jig according to claim 1, characterized in that: The four corners of the front sides of the upper glass (15) and the lower glass (13) are all rounded, and the front sides of the lower glass (13) and the upper glass (15) are in the shape of a trapezoid that is narrow at the top and wide at the bottom.
10. The control box uniformity jig according to claim 1, characterized in that: The glue dispensing area (14) is arranged on the edge of the front surface of the lower glass (13) and surrounds the edge.