Three-pipeline connecting structure
By designing a three-pipe connection structure, using the installation platform, the induced tube and a variety of pipelines to spray a variety of cleaning media, the problem of difficult to clean up the adhesion material on the inner wall of the feeder in the prior art is solved, and the cleaning efficiency and automation level are improved.
Patent Information
- Application Number
- CN202323175753.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2023-11-23
- Publication Date
- 2025-03-28
- Estimated Expiration
- 2033-11-23
AI Technical Summary
In the wire production process of existing cigarette factory feeding machines, there is a phenomenon of material adhering to the inner wall, and it is difficult for the existing technology to effectively use the same equipment to spray multiple cleaning liquids for cleaning.
A three-pipe connection structure is designed, including installation platform, radiator pipe, switch valve, water source pipe, compressed gas source pipe and steam source pipe. These pipes are connected to the radiator pipe through the collection head to achieve the spraying of a variety of cleaning media.
It realizes that the cleaning equipment can spray multiple cleaning media using the same equipment, simplifies the cleaning process, avoids mutual interference of cleaning agents, improves the degree of automation, and reduces labor intensity.
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Figure CN222678887U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of feeders in cigarette factories, and in particular to a three-pipeline connection structure. Background Art
[0002] In the current silk production process of cigarette factories, there is a phenomenon of material adhering to the inner wall of the feeder. In the existing technology, for the maintenance and cleaning of the cylinder, the material adhering to the inside of the cylinder needs to be manually blown away, or a simple cleaning structure is used for cleaning. However, how to use the same equipment to spray multiple cleaning liquids to facilitate cleaning by practitioners in this field is the problem to be solved by this application. Utility Model Content
[0003] In view of this, the present application proposes a three-pipeline connection structure, which is suitable for installation in front of the cleaning end of the cleaning device, including a mounting platform, an ejector pipe, a switch valve, a first pipeline, a second pipeline and a third pipeline; the mounting platform is a plate-shaped structure; the input end of the first pipeline is suitable for connecting with a water source; the input end of the second pipeline is suitable for connecting with a compressed gas source; the input end of the third pipeline is suitable for connecting with a steam source; the first pipeline, the second pipeline and the third pipeline are each provided with independent switch valves, and the first pipeline, the second pipeline and the third pipeline are passed through and fixed on the mounting platform near the output end; the input end of the ejector pipe is fixed on the mounting platform by a bracket, and this end of the ejector pipe has a collecting head, and the ejector pipe is connected and communicated with the output ends of the first pipeline, the second pipeline and the third pipeline respectively through the collecting head, and two second one-way valves are arranged at intervals near the output end of the second pipeline, and a steam trap is arranged between the two second one-way valves.
[0004] In a possible implementation, the ejector pipe is located below the mounting platform, and output ends of the first pipeline, the second pipeline, and the third pipeline are passed from the upper surface of the mounting platform to the lower surface and are connected to the collecting head of the ejector pipe.
[0005] In a possible implementation manner, the ejector tube is a Venturi tube.
[0006] In a possible implementation, the switch valve on the first pipeline is a first one-way valve; in a possible implementation, the first pipeline, the second pipeline and the third pipeline are provided with independent pump bodies, and the setting position of the pump body is away from one end of the pipeline where the installation valve is set.
[0007] In a possible implementation manner, the first pipeline, the second pipeline, and the third pipeline are all flexible hoses.
[0008] In a possible implementation, a drag chain structure is provided on one side of the installation platform, the first pipeline, the second pipeline and the third pipeline are arranged in parallel in the drag chain structure, and one end of the drag chain structure is adjacent to the installation platform.
[0009] In a possible implementation, the ejector tube is a straight tube structure, and guide rods parallel to the ejector tube are arranged on both sides of the ejector tube, and the guide rods are suitable for being fixed to a feeder device, and guide pulleys are arranged on both sides of the ejector tube near its input end, and the guide pulleys match the guide rods, and the mounting platform can drive the ejector tube, the first pipeline, the second pipeline, and the third pipeline to move back and forth in the direction of the guide rod.
[0010] In a possible implementation, the mounting platform is a rectangular plate, the length direction of the mounting platform is arranged in the same direction as the ejector tube, and the mounting platform is arranged transversely.
[0011] In a possible implementation, the switch valves are all located below the installation platform.
[0012] The beneficial effects of the present application are as follows: by fixing the input end of the ejector tube, the output ends of the first pipeline, the second pipeline and the third pipeline on the mounting platform respectively, and connecting the first pipeline, the second pipeline and the third pipeline to the ejector tube through a collecting head, the cleaning equipment can use the same equipment to spray a variety of cleaning media, which is easy for the personnel in this field to clean. In addition, independent switch valves are set on the first pipeline, the second pipeline and the third pipeline respectively. During the cleaning work, various cleaning agents will not interfere with each other, and the electronically controlled switch valves can be used to further realize automation, reduce labor intensity, and reduce the need for manual operation. In addition, both the water source and the compressed air source use check valves to prevent water and gas from mixing. Two sets of one-way valves are designed on the compressed air pipeline, and a steam trap is designed between the two one-way valves. Once the front-end one-way valve fails, the steam trap can be used to discharge the water in the compressed air pipeline in time to prevent water vapor from entering the compressed air system.
[0013] Other features and aspects of the present application will become apparent from the following detailed description of exemplary embodiments with reference to the attached drawings. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] The accompanying drawings, which are incorporated in and constitute a part of the specification, illustrate exemplary embodiments, features, and aspects of the present application and, together with the description, serve to explain the principles of the present application.
[0015] Figure 1 A main structural diagram showing a three-pipeline connection structure of an embodiment of the present application;
[0016] Figure 2A schematic structural diagram of a drum cleaning device according to an embodiment of the present application is shown. DETAILED DESCRIPTION
[0017] Various exemplary embodiments, features and aspects of the present application will be described in detail below with reference to the accompanying drawings. The same reference numerals in the accompanying drawings represent elements with the same or similar functions. Although various aspects of the embodiments are shown in the accompanying drawings, the drawings are not necessarily drawn to scale unless otherwise specified.
[0018] Among them, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", "axial", "radial", "circumferential" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present application or simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present application.
[0019] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of the features. In the description of this application, the meaning of "plurality" is two or more, unless otherwise clearly and specifically defined.
[0020] The word “exemplary” is used exclusively herein to mean “serving as an example, example, or illustration.” Any embodiment described herein as “exemplary” is not necessarily to be construed as preferred or advantageous over other embodiments.
[0021] In addition, in order to better illustrate the present application, numerous specific details are given in the following specific embodiments. It should be understood by those skilled in the art that the present application can also be implemented without certain specific details. In some examples, methods, means, components and circuits well known to those skilled in the art are not described in detail in order to highlight the subject matter of the present application.
[0022] like Figure 1-Figure 2As shown, the three-pipeline connection structure is suitable for installation in front of the cleaning end of the cleaning device, and includes: an installation platform 50, an ejector pipe 31, a switch valve 80, a first pipeline 32, a second pipeline 33 and a third pipeline 34. The installation platform 50 is a plate-shaped structure. The input end of the first pipeline 32 is suitable for communication with a water source, the input end of the second pipeline 33 is suitable for communication with a compressed air source, and the input end of the third pipeline 34 is suitable for communication with a steam source. The first pipeline 32, the second pipeline 33 and the third pipeline 34 are all provided with mutually independent The first pipeline 32, the second pipeline 33 and the third pipeline 34 are fixed on the mounting platform 50 near the output end. The input end of the ejector tube 31 is fixed on the mounting platform 50 through a bracket, and this end of the ejector tube 31 has a collecting head. The ejector tube 31 is connected and communicated with the output ends of the first pipeline 32, the second pipeline 33 and the third pipeline 34 respectively through the collecting head. Two second one-way valves are arranged at intervals near the output end of the second pipeline 33, and a steam trap is arranged between the two second one-way valves.
[0023] In this embodiment, the input end of the ejector tube 31, the output ends of the first pipeline 32, the second pipeline 33 and the third pipeline 34 are fixed on the installation platform 50 respectively, and the first pipeline 32, the second pipeline 33 and the third pipeline 34 are connected to the ejector tube 31 through a collecting head, so that the cleaning equipment can spray multiple cleaning liquids on the same equipment, which is easy for the implementers in this field to clean. In addition, independent switch valves 80 are set on the first pipeline 32, the second pipeline 33 and the third pipeline 34 respectively. During the cleaning work, various cleaning agents will not interfere with each other, and the electronically controlled switch valve 80 can be used to further realize automation, reduce labor intensity, and reduce the necessity of manual operation. In addition, both the water source and the compressed air source use check valves to prevent water and gas from mixing. Two sets of one-way valves are designed on the compressed air pipeline, and a steam trap is designed between the two one-way valves. Once the front-end one-way valve fails, the steam trap can be used to discharge the water in the compressed air pipeline in time to prevent water vapor from entering the compressed air system.
[0024] In one specific embodiment, the ejector tube 31 is located below the mounting platform 50 , and the output ends of the first pipeline 32 , the second pipeline 33 , and the third pipeline 34 are passed from the upper plate surface of the mounting platform 50 to the lower plate surface and are connected to the collecting head of the ejector tube 31 .
[0025] In one specific embodiment, the ejector tube 31 is a venturi tube.
[0026] In one specific embodiment, the switch valve 80 on the first pipeline 32 is a first one-way valve, and the switch valve 80 on the third pipeline 34 is a third one-way valve.
[0027] In one specific embodiment, independent pump bodies are provided on the first pipeline 32 , the second pipeline 33 and the third pipeline 34 , and the pump bodies are provided at positions away from one end of the pipeline where the valve is installed.
[0028] In one specific embodiment, the first pipeline 32, the second pipeline 33 and the third pipeline 34 are all flexible hoses, and a drag chain structure 70 is provided on one side of the installation platform 50. The first pipeline 32, the second pipeline 33 and the third pipeline 34 are arranged in parallel in the drag chain structure 70, and one end of the drag chain structure 70 is adjacent to the installation platform 50.
[0029] In this embodiment, the drag chain structure 70 facilitates the neat movement of the wire tubes during the forward and backward movement of the telescopic mechanism, and the setting of the drag chain structure 70 is beneficial to the arrangement and storage of the wire harness, and also facilitates maintenance of the equipment by technicians in this field.
[0030] In one specific embodiment, the ejector tube 31 is a straight tube structure, and guide rods 42 parallel to the ejector tube 31 are arranged on both sides of the ejector tube 31, and the guide rods 42 are suitable for being fixed to the feeding machine equipment, and guide pulleys 51 are arranged on both sides of the ejector tube 31 near its input end, and the guide pulleys 51 match the guide rods 42. The mounting platform 50 can drive the ejector tube 31, the first pipeline 32, the second pipeline 33 and the third pipeline 34 to move back and forth in the direction of the guide rod 42.
[0031] In one specific embodiment, the mounting platform 50 is a rectangular plate, and the length direction of the mounting platform 50 is arranged in the same direction as the ejector tube 31, and the mounting platform 50 is arranged horizontally.
[0032] In one specific embodiment, the switch valves 80 are all located below the mounting platform 50 .
[0033] In one specific embodiment, the device also includes a front fixing plate 41, a guide rod 42 and a rear fixing plate 43. The front fixing plate 41 and the rear fixing plate 43 are suitable for being fixed to a feeder. The front fixing plate 41 and the rear fixing plate 43 are spaced apart and connected to each other through the guide rod 42. Injection holes are provided at corresponding positions of the front fixing plate 41 and the rear fixing plate 43. The ejection tube 31 is passed through the front fixing plate 41 and the rear fixing plate 43, and the ejection tube 31 can move back and forth inside.
[0034] Preferably, the nozzle 10 is a self-pressurized nozzle 10 .
[0035] In one specific embodiment, there are two guide rods 42, the ejector tube 31 is a straight tube structure, the guide rods 42 are symmetrically arranged about the ejector tube 31, a plurality of nozzles 10 are distributed in a fan-like shape, and the nozzles 10 are rotatable at the output end of the ejector tube 31.
[0036] Preferably, guide rods 42 are provided on both sides of the ejector tube 31 and parallel to the ejector tube 31 . The guide rods 42 provided parallel to the ejector tube 31 can ensure that the ejector tube 31 does not rotate laterally when sliding, thereby ensuring a better cleaning effect.
[0037] In summary, for the automatic cleaning device of the drum using the three-pipeline connection structure, the double rubber wheel friction drive is used to complete the forward and backward movement of the whole equipment. Guide rods 42 are set on both sides of the main equipment to prevent the equipment from tilting and running off. The equipment adopts a manual control mode. After the drum is finished, the operator operates the equipment and clicks one button to clean it. The equipment can choose to use compressed air or steam as two media to inject tap water. The main purpose of the injection is to increase the pressure of the tap water. The cleaning time is centrally controlled by the PLC. When the one-button cleaning is clicked, the sealing door set at the feed end of the drum will automatically open, and the equipment will move forward at the set time. When it enters the inside of the drum, the cleaning work will start. The equipment can be set to a one-way cleaning mode: so it starts cleaning from the feed end, and after reaching the set position, the spray mode is turned on to blow away the remaining water stains in the cleaning pipeline. Then the equipment shrinks backward until it reaches the set position and stops. A reciprocating cleaning mode can also be set: so it automatically shrinks backward after the forward cleaning reaches the specified position. At this time, the control valve is not closed until the drum outlet position stops closing the water vapor and the compressed air is turned on to blow the remaining water stains in the pipeline. The equipment automatically withdraws from the drum and closes the sealing door to complete the entire cleaning process.
[0038] The embodiments of the present application have been described above, and the above description is exemplary, not exhaustive, and is not limited to the disclosed embodiments. Many modifications and changes will be apparent to those of ordinary skill in the art without departing from the scope and spirit of the described embodiments. The selection of terms used herein is intended to best explain the principles of the embodiments, practical applications, or improvements to the technology in the market, or to enable other persons of ordinary skill in the art to understand the embodiments disclosed herein.
Claims
1. A three-pipeline connection structure suitable for installation before the cleaning end of a cleaning device, characterized in that: It includes a mounting platform, an ejector pipe, a switch valve, a first pipeline, a second pipeline and a third pipeline; The installation platform is a plate-shaped structure; The input end of the first pipeline is suitable for communicating with a water source; The input end of the second pipeline is suitable for communicating with a compressed gas source; The input end of the third pipeline is suitable for communicating with a steam source; The first pipeline, the second pipeline and the third pipeline are all provided with independent switch valves, and the first pipeline, the second pipeline and the third pipeline are passed through and fixed on the installation platform near the output end; The input end of the ejector tube is fixed on the mounting platform through a bracket, and the end of the ejector tube has a collecting head, and the ejector tube is connected and communicated with the output ends of the first pipeline, the second pipeline and the third pipeline respectively through the collecting head; The second pipeline is provided with two second one-way valves spaced apart near the output end, and a steam trap is provided between the two second one-way valves.
2. The three-pipeline connection structure according to claim 1, characterized in that: The ejector pipe is located below the installation platform, and the output ends of the first pipeline, the second pipeline and the third pipeline are passed from the upper plate surface of the installation platform to the lower plate surface and are connected with the collecting head of the ejector pipe.
3. The three-pipeline connection structure according to claim 1, characterized in that: The ejector tube is a venturi tube.
4. The three-pipeline connection structure according to claim 1, characterized in that: The switch valve on the first pipeline is a first one-way valve; the switch valve on the third pipeline is a third one-way valve.
5. The three-pipeline connection structure according to claim 1, characterized in that: The first pipeline, the second pipeline and the third pipeline are provided with pump bodies independent of each other, and the arrangement position of the pump body is far away from one end of the pipeline where the switch valve is arranged.
6. The three-pipeline connection structure according to claim 1, characterized in that: The first pipeline, the second pipeline and the third pipeline are all flexible hoses.
7. The three-pipeline connection structure according to claim 6, characterized in that: A drag chain structure is disposed on one side of the installation platform, the first pipeline, the second pipeline and the third pipeline are arranged in parallel in the drag chain structure, and one end of the drag chain structure is adjacent to the installation platform.
8. The three-pipeline connection structure according to claim 7, characterized in that: The ejector tube is a straight tube structure, and guide rods parallel to the ejector tube are arranged on both sides of the ejector tube. The guide rods are suitable for being fixed to the feeder equipment, and guide pulleys are arranged on both sides of the ejector tube near its input end, and the guide pulleys match the guide rods. The mounting platform can drive the ejector tube, the first pipeline, the second pipeline and the third pipeline to reciprocate in the direction of the guide rods.
9. The three-pipeline connection structure according to any one of claims 1 to 8, characterized in that: The installation platform is a rectangular plate, and the length direction of the installation platform is arranged in the same direction as the ejector tube, and the installation platform is arranged horizontally.
10. The three-pipeline connection structure according to any one of claims 1 to 8, characterized in that: The switch valves are all located below the installation platform.