High-toughness corrosion-resistant guide roller sleeve

By adopting an annular wear-resistant layer and water-absorbing layer on the cable guide roller sleeve, the problem of corrosion of the cable guide roller sleeve in humid environments is solved, and the service life of the bearing is extended, achieving higher durability and corrosion resistance.

CN222756742UActive Publication Date: 2025-04-15启东海大聚龙新材料科技有限公司
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Patent Information

Application Number
CN202420805697.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-18
Publication Date
2025-04-15
Estimated Expiration
2034-04-18

AI Technical Summary

Technical Problem

Existing cable roller sleeves are susceptible to high temperatures and humid air corrosion in humid environments, resulting in damage, and there is no effective solution.

Method used

A high-tough corrosion-resistant guide roller sleeve is designed, using an annular wear-resistant layer and an annular water-absorbing layer to reduce friction and absorb water vapor, and protect the wear-resistant layer through the water vapor of the water-absorbing layer under high temperature environments; at the same time, bearings are set to reduce the bending force of the roller sleeve on the rotating shaft and extend the service life.

Benefits of technology

By reducing friction and absorbing water vapor, the wear-resistant layer is protected from high temperature corrosion; at the same time, the bending force of the roller sleeve on the shaft is reduced, the service life of the shaft is extended, and the durability of the overall device is improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a high-toughness corrosion-resistant guide roller sleeve which comprises a roller sleeve body and clamping plates arranged at the two ends of the roller sleeve body, bolt holes are symmetrically formed in the ends, close to each other, of the two clamping plates, and bolts matched with the bolt holes are arranged at the top end of the roller sleeve body. An annular wear-resistant layer is arranged outside the roller sleeve main body, and a bearing structure is arranged in the roller sleeve main body. The high-temperature-resistant air purifier has the beneficial effects that friction can be reduced by arranging the annular wear-resistant layer and the annular water absorption layer, water vapor contained in air can be absorbed and stored in the annular water absorption layer, the annular water absorption layer is in contact with the annular wear-resistant layer due to water absorption expansion, and the water absorption layer can be prevented from falling off in a high-temperature environment. Water vapor in the annular water absorption layer can cool the annular wear-resistant layer, so that a coating on the surface of the wear-resistant layer is prevented from being heated and losing efficacy; bending force of the roller sleeve body to the rotating shaft can be reduced by arranging the bearings, and the service life of the rotating shaft is prolonged.
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Description

Technical Field

[0001] The utility model relates to the field of bearings, in particular to a high-toughness, corrosion-resistant guide roller sleeve. Background Art

[0002] The fairlead roller cover is a component installed on the ship's fairlead roller. It is usually designed to protect the fairlead roller and extend its service life. The fairlead roller is a device used to fix the cable when the ship is docked. Its main function is to reduce the friction between the cable and the roller and prevent the cable from wearing or breaking. The fairlead roller cover is usually made of wear-resistant materials, such as rubber or special plastics. It can reduce the direct contact between the cable and the roller, thereby better protecting the cable and the roller.

[0003] Since the cable guide roller cover is usually used in ships, it is in a humid environment for a long time. Due to the uncertainty of the weather, it is easy to be corroded by high temperature baking and water vapor in the humid air on rainy days, and then it is easy to be damaged.

[0004] Currently, no effective solution has been proposed for the problems in the related technologies. Utility Model Content

[0005] In view of the problems in the related technology, the utility model proposes a high-toughness and corrosion-resistant guide roller sleeve to overcome the above-mentioned technical problems existing in the existing related technology.

[0006] To this end, the specific technical solutions adopted by the utility model are as follows:

[0007] A high-toughness, corrosion-resistant guide roller sleeve comprises a roller sleeve body and clamping plates arranged at both ends of the roller sleeve body, two sets of clamping plates are arranged at ends close to each other with symmetrically arranged bolt holes, the top of the roller sleeve body is provided with bolts matching the bolt holes, an annular wear-resistant layer is arranged on the outside of the roller sleeve body, and a bearing structure is arranged inside the roller sleeve body.

[0008] Preferably, the ends of the two groups of clamping plates that are close to each other and connected to the roller sleeve body are arc-shaped, and an annular water-absorbing layer is provided in the annular wear-resistant layer.

[0009] Preferably, a reinforcing agent is provided in the annular wear-resistant layer, an anti-slip texture is provided on the surface of the annular wear-resistant layer, the annular water-absorbing layer is composed of a water-absorbing resin, the annular wear-resistant layer is made of alloy metal, and the annular water-absorbing layer can conflict with the inner arc surface of the annular wear-resistant layer.

[0010] Preferably, the bearing structure includes a rolling bearing arranged in the roller sleeve body and located in the annular water-absorbing layer, the rolling bearing includes an inner ring and an outer ring arranged outside the inner ring, a rolling body is provided between the inner ring and the outer ring, a retaining frame is provided between the inner ring and the outer ring, a rotating shaft parallel to the roller sleeve body is provided in the inner ring, both ends of the rotating shaft are connected to the corresponding clamping plates, a plurality of groups of evenly arranged support rods are provided on the outer arc surface of the outer ring, and any group of the support rods is connected to the inner surface of the roller sleeve body.

[0011] Preferably, a partition block is provided at the junction of the support rod, the annular wear-resistant layer and the annular water-absorbing layer, and the partition block is made of corrosion-resistant material.

[0012] Preferably, a plurality of sets of fixing bolts are provided at one end of any set of the clamping plates that are away from each other.

[0013] Preferably, a rotating handle is provided on one side of any group of the clamping plates, the rotating handle is detachable, and a rotating hole matching the rotating handle is provided on the clamping plates.

[0014] Preferably, the roller cover body is made of a high-toughness polymer material.

[0015] The beneficial effects of the utility model are as follows: by arranging an annular wear-resistant layer and an annular water-absorbing layer, friction can be reduced, and water vapor contained in the air can be absorbed and stored in the annular water-absorbing layer; since the annular water-absorbing layer expands due to water absorption, it will come into contact with the annular wear-resistant layer; in a high-temperature environment, the water vapor in the annular water-absorbing layer can cool the annular wear-resistant layer, thereby preventing the surface coating of the wear-resistant layer from failing due to heat; by arranging bearings, the bending force of the roller sleeve body on the rotating shaft can be reduced, thereby extending the service life of the rotating shaft; and the rotating handle and rotating hole arranged at the same time can freely select manual and electric operation when collecting the guide cables. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0017] Figure 1 This is an appearance diagram of a high-toughness, corrosion-resistant guide roller sleeve according to an embodiment of the utility model;

[0018] Figure 2 It is a cross-sectional view of the main part of a roller sleeve in a high-toughness, corrosion-resistant guide roller sleeve according to an embodiment of the utility model.

[0019] In the figure:

[0020] 1. Roller sleeve body; 2. Clamp; 3. Bolt hole; 4. Annular wear-resistant layer; 5. Annular water-absorbing layer; 6. Rolling bearing; 7. Inner ring; 8. Outer ring; 9. Rotating shaft; 10. Support rod; 11. Partition block; 12. Rotating hole. DETAILED DESCRIPTION

[0021] To further illustrate each embodiment, the present invention provides drawings, which are part of the disclosure of the present invention and are mainly used to illustrate the embodiments. They can be used in conjunction with the relevant descriptions in the specification to explain the operating principles of the embodiments. With reference to these contents, ordinary technicians in the field should be able to understand other possible implementation methods and advantages of the present invention. The components in the figures are not drawn to scale, and similar component symbols are generally used to represent similar components.

[0022] According to an embodiment of the utility model, a high-toughness, corrosion-resistant guide roller sleeve is provided.

[0023] Embodiment 1;

[0024] like Figure 1 As shown, the high-toughness, corrosion-resistant guide roller sleeve according to the embodiment of the utility model comprises a roller sleeve body 1 and splints 2 arranged at both ends of the roller sleeve body 1, and the ends of the two groups of splints 2 close to each other are provided with symmetrically arranged bolt holes 3, and the top of the roller sleeve body 1 is provided with bolts matching the bolt holes 3, and the roller sleeve body 1 is provided with an annular wear-resistant layer 4 on the outside, and a bearing structure is provided inside the roller sleeve body 1, and any group of splints 2 are provided with a plurality of groups of fixing bolts on one end away from each other, and any group of splints 2 are provided with a turning handle on one side, and the turning handle is detachable, and the splint 2 is provided with a turning hole 12 matching the turning handle.

[0025] Embodiment 2:

[0026] like Figure 2As shown, the ends of the two groups of clamps 2 that are close to each other and connected to the roller cover body 1 are arc-shaped, an annular water-absorbing layer 5 is provided in the annular wear-resistant layer 4, a reinforcing agent is provided in the annular wear-resistant layer 4, and an anti-slip texture is provided on the surface of the annular wear-resistant layer 4. The annular water-absorbing layer 5 is composed of a water-absorbing resin, and the annular wear-resistant layer 4 is made of alloy metal. The annular water-absorbing layer 5 can conflict with the inner arc surface of the annular wear-resistant layer 4. The roller cover body 1 is composed of a high-toughness polymer material. The bearing structure includes a rolling bearing 6 arranged in the roller cover body 1 and located in the annular water-absorbing layer 5. The rolling shaft The bearing 6 comprises an inner ring 7 and an outer ring 8 arranged outside the inner ring 7, a rolling body is arranged between the inner ring 7 and the outer ring 8, a retaining frame is arranged between the inner ring 7 and the outer ring 8, a rotating shaft 9 parallel to the roller sleeve body 1 is arranged in the inner ring 7, both ends of the rotating shaft 9 are connected with the corresponding clamping plates 2, a plurality of groups of evenly arranged support rods 10 are arranged on the outer arc surface of the outer ring 8, any group of the support rods 10 are connected with the inner surface of the roller sleeve body 1, and a partition block 11 is arranged at the junction of the support rod 10 and the annular wear-resistant layer 4 and the annular water-absorbing layer 5, and the partition block 11 is made of corrosion-resistant material.

[0027] In order to facilitate understanding of the above technical solution of the present invention, the working principle or operation method of the present invention in the actual process is described in detail below.

[0028] In actual application, the installation steps are similar to the traditional method; due to the use environment, the annular water-absorbing layer 5 can absorb the existing water vapor, thereby preventing the corrosion of the roller sleeve after the water vapor accumulates. Subsequently, in a high-temperature environment, since the annular water-absorbing layer 5 is in direct contact with the annular wear-resistant layer 4, the annular wear-resistant layer 4 can be cooled by the water in the water-absorbing layer, thereby reducing the corrosion of the surface of the annular wear-resistant layer 4 by the high temperature; at the same time, the support rod 10 provided can prevent the roller sleeve body 1 from generating a concentrated force acting on the rotating shaft 9, thereby preventing the rotating shaft 9 from bending or even breaking, thereby extending the service life of the device.

[0029] In summary, with the aid of the above-mentioned technical scheme of the utility model, by setting the annular wear-resistant layer 4 and the annular water-absorbing layer 5, friction can be reduced, and water vapor contained in the air can be absorbed and stored in the annular water-absorbing layer 5. Since the annular water-absorbing layer 5 expands due to water absorption, it will come into contact with the annular wear-resistant layer 4. In a high temperature environment, the water vapor in the annular water-absorbing layer 5 can cool the annular wear-resistant layer 4, thereby preventing the surface coating of the wear-resistant layer from failing due to heat; by setting the bearing, the bending force of the roller sleeve body 1 on the rotating shaft 9 can be reduced, thereby extending the service life of the rotating shaft 9; and the turning handle and the turning hole 12 set at the same time can freely choose between manual and electric operation when collecting the guide cable.

[0030] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A high-toughness, corrosion-resistant guide roller sleeve, characterized in that: The roller sleeve body (1) comprises a roller sleeve body (1) and clamping plates (2) arranged at both ends of the roller sleeve body (1), wherein two sets of clamping plates (2) are provided with symmetrically arranged bolt holes (3) at one end close to each other, and bolts matching the bolt holes (3) are provided at the top of the roller sleeve body (1), an annular wear-resistant layer (4) is provided on the outside of the roller sleeve body (1), and a bearing structure is provided inside the roller sleeve body (1).

2. The high-toughness, corrosion-resistant guide roller sleeve according to claim 1, characterized in that: The ends of the two groups of clamping plates (2) that are close to each other and connected to the roller cover body (1) are arc-shaped, and an annular water-absorbing layer (5) is provided inside the annular wear-resistant layer (4).

3. The high-toughness, corrosion-resistant guide roller sleeve according to claim 2, characterized in that: The annular wear-resistant layer (4) is provided with a reinforcing agent, the surface of the annular wear-resistant layer (4) is provided with an anti-slip texture, the annular water-absorbing layer (5) is composed of a water-absorbing resin, the annular wear-resistant layer (4) is made of alloy metal, and the annular water-absorbing layer (5) can be in contact with the inner arc surface of the annular wear-resistant layer (4).

4. The high-toughness, corrosion-resistant guide roller sleeve according to claim 2, characterized in that: The bearing structure comprises a rolling bearing (6) arranged in the roller sleeve body (1) and located in the annular water-absorbing layer (5), the rolling bearing (6) comprising an inner ring (7) and an outer ring (8) arranged outside the inner ring (7), a rolling body is arranged between the inner ring (7) and the outer ring (8), a retaining frame is arranged between the inner ring (7) and the outer ring (8), a rotating shaft (9) parallel to the roller sleeve body (1) is arranged in the inner ring (7), both ends of the rotating shaft (9) are connected to the corresponding clamping plates (2), and a plurality of groups of evenly arranged support rods (10) are arranged on the outer arc surface of the outer ring (8), and any group of the support rods (10) is connected to the inner surface of the roller sleeve body (1).

5. The high-toughness, corrosion-resistant guide roller sleeve according to claim 4, characterized in that: A partition block (11) is provided at the junction of the support rod (10) and the annular wear-resistant layer (4) and the annular water-absorbing layer (5), and the partition block (11) is made of corrosion-resistant material.

6. The high-toughness, corrosion-resistant guide roller sleeve according to claim 1, characterized in that: A plurality of sets of fixing bolts are provided at one end of any set of clamping plates (2) that is away from each other.

7. The high-toughness, corrosion-resistant guide roller sleeve according to claim 1, characterized in that: A rotating handle is provided on one side of any group of the clamping plates (2), the rotating handle is detachable, and a rotating hole (12) matching the rotating handle is provided on the clamping plates (2).

8. The high-toughness, corrosion-resistant guide roller sleeve according to claim 1, characterized in that: The roller cover body (1) is made of a high-toughness polymer material.