Soybean flattening and cooking processing device

By designing a soybean flattening and cooking processing device, and using a flattening machine and a steam crimping dragon to flatten soybeans, the problems of cumbersome and time-consuming traditional processing methods are solved, an efficient and low-cost processing process is achieved, and the quality and enthusiasm of soybean organic fertilizer are improved.

CN222769036UActive Publication Date: 2025-04-18SHANDONG LINYI TOBACCO
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Patent Information

Application Number
CN202421437282.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-21
Publication Date
2025-04-18
Estimated Expiration
2034-06-21

AI Technical Summary

Technical Problem

Traditional soybean organic fertilizer processing methods are cumbersome and time-consuming, requiring a lot of manual participation, resulting in high processing costs and low efficiency, which affects the enthusiasm of tobacco farmers to use rotten soybean organic fertilizer.

Method used

Design a soybean flattening and cooking processing device, and use a flattening machine to flatten soybeans and steam to cook, reducing manual operations and improving processing efficiency and quality.

Benefits of technology

By reducing manual operations, the processing cost of soybean organic fertilizer is reduced, processing efficiency and quality is improved, tobacco farmers are stimulated to use rotten soybean organic fertilizer, and the healthy development of the tobacco industry has been promoted.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a soybean flattening cooking processing device which comprises a feeding auger, a material box, a flattening machine and a steam auger, the flattening machine is installed on the lower portion of a support, the flattening machine comprises a motor, an output shaft of the motor is connected with a driving belt wheel, one side of the motor is provided with an extrusion cylinder, the upper portion of the extrusion cylinder is provided with a material receiving hopper, and the material receiving hopper is connected with the steam auger. The lower part of the extrusion cylinder is provided with a discharge port, the interior of the extrusion cylinder is rotatably connected with a screw rod, the screw rod is a variable-pitch screw rod, the pitch of the screw rod is gradually reduced from the receiving hopper to one side of the discharge port, and one end of the screw rod is provided with a driven belt wheel; one end of the steam auger is communicated with a steam connecting pipe, the steam connecting pipe is connected with a steam boiler, and a blanking port is formed in one end of the steam auger. According to the soybean organic fertilizer processing device, soybeans are flattened through the flattening machine, the flattened soybeans are cooked through the steam auger, manual operation is reduced, the processing cost of soybean organic fertilizer is reduced, and the processing efficiency and quality of the soybean organic fertilizer can be greatly improved.
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Description

Technical Field

[0001] The utility model belongs to the field of soybean organic fertilizer processing, in particular to a soybean flattening and steaming processing device. Background Art

[0002] In the field of tobacco cultivation, the nutrients in the soil and the tobacco leaf growth environment have a decisive influence on the quality and yield of tobacco leaves. In order to achieve the goal of cultivating high-quality tobacco leaves with "medium-sized tobacco leaves and high oil content", tobacco-growing areas generally recognize the importance of soil improvement. In recent years, with the continuous development of agricultural science and technology, the application of decomposed soybean organic fertilizer has become an effective means of improving soil and improving tobacco leaf quality. Decomposed soybean organic fertilizer is rich in nutrients such as nitrogen, phosphorus, and potassium, which can promote the healthy growth of tobacco leaves and increase the oil content and quality of tobacco leaves.

[0003] As a high-quality organic fertilizer, soybean organic fertilizer has shown significant advantages in tobacco cultivation. However, in actual operation, the processing of soybean organic fertilizer faces a series of challenges. Traditional processing methods usually include steps such as flattening and steaming of soybeans, which are not only cumbersome, but also time-consuming and require a lot of manual participation. These challenges not only increase the processing cost of soybean organic fertilizer, but also reduce the processing efficiency, seriously affecting the enthusiasm of tobacco farmers to use decomposed soybean organic fertilizer. Therefore, how to simplify the processing process of soybean organic fertilizer and improve the processing efficiency has become a problem that needs to be solved urgently in the current tobacco planting field. Utility Model Content

[0004] The purpose of the utility model is to overcome the deficiencies in the prior art and provide a soybean flattening and steaming processing device, which utilizes a flattening machine to flatten the soybeans and utilizes a steam auger to steam and cook the flattened soybeans, thereby reducing manual operations and reducing the processing cost of soybean organic fertilizer, and can greatly improve the processing efficiency and quality of soybean organic fertilizer, stimulate the enthusiasm of tobacco farmers to use decomposed soybean organic fertilizer, and further promote the healthy development of the tobacco industry.

[0005] In order to achieve the above purpose, the technical solution adopted by the utility model is:

[0006] A soybean flattening and steaming processing device comprises a feeding auger, a material box, a flattening machine and a steam auger, wherein a bracket is provided at the lower part of the material box, and the soaked and drained soybeans are transported to the material box through the feeding auger, and the flattening machine is installed at the lower part of the bracket, and the flattening machine comprises a motor, a driving pulley is connected to the output shaft of the motor, an extrusion cylinder is provided on one side of the motor, a receiving hopper is provided on the upper part of the extrusion cylinder, the receiving hopper is located at the lower part of the leakage port of the material box, a discharge port is provided at the lower part of the extrusion cylinder, a screw rod is rotatably connected inside the extrusion cylinder, the screw rod is a variable pitch screw, and its pitch gradually decreases from the receiving hopper to the side of the discharge port, a driven pulley is provided at one end of the screw rod, and the driving pulley and the driven pulley are connected by a transmission belt; the steam auger is located at the lower part of the flattening machine, one end of the steam auger is connected to a steam connecting pipe, the steam connecting pipe is connected to the steam boiler, and one end of the steam auger is provided with a blanking port.

[0007] Furthermore, the depth of the spiral groove of the spiral rod gradually decreases from the receiving hopper to the discharge port.

[0008] Furthermore, an internal threaded hole is provided at one end of the extrusion cylinder, an adjustment mechanism is installed in the internal threaded hole, the adjustment mechanism includes an adjusting screw plug, the adjusting screw plug is threadedly connected to the internal threaded hole, a blind hole is provided at one end of the spiral rod, a guide column is provided at one end of the adjusting screw plug, the guide column is inserted into the blind hole with a gap, and thrust bearings are provided at both ends of the spiral rod, wherein the left end face of the thrust bearing on the left side abuts against the adjusting screw plug, and the right end face abuts against the spiral rod, the left end face of the thrust bearing on the right side abuts against the spiral rod, and the right end face is connected to a spring, and the spring abuts against one end of the extrusion cylinder.

[0009] Furthermore, the external thread of the adjusting screw plug is connected to a sleeve, and the sleeve is threadedly connected to a fixing screw, and the lower end of the fixing screw is against the adjusting screw plug. After the adjusting screw plug is adjusted, the sleeve is tightened until its right end face is against the left end face of the extrusion cylinder, and is locked using the fixing screw.

[0010] Furthermore, two groups of material ports are symmetrically connected on both sides of the lower part of the drop port, and the upper ends of the two groups of material ports are rotatably connected with diverter baffles. One end of the diverter baffle extends to the outside of the material port and is fixedly connected with a lever, and the direction of the lever is consistent with the direction of the diverter baffle; a limit baffle is provided on the inner wall of the material port.

[0011] Furthermore, a bag-supporting mechanism is provided at the lower part of the dispensing port, and the bag-supporting mechanism includes a top ring and a bottom ring, and the top ring and the bottom ring are connected by a connecting rod, the bottom ring is placed on the ground, and the upper opening of the packaging bag is supported on the top ring.

[0012] The beneficial effects of the utility model are:

[0013] 1) The utility model utilizes a flattening machine to flatten soybeans, and utilizes a steam auger to steam and cook the flattened soybeans, thereby reducing manual operations and the processing cost of soybean organic fertilizer, greatly improving the processing efficiency and quality of soybean organic fertilizer, and stimulating the enthusiasm of tobacco farmers to use decomposed soybean organic fertilizer, thereby promoting the healthy development of the tobacco industry.

[0014] 2) The depth of the spiral groove of the spiral rod gradually decreases from the receiving hopper to the discharge port, ensuring the flattening effect of the soybeans.

[0015] 3) An adjustment mechanism is provided at one end of the extrusion cylinder. By rotating the adjustment screw, the position of the screw rod in the extrusion cylinder is adjusted to adjust the degree of soybean flattening.

[0016] 4) Two groups of feeding ports are symmetrically arranged at the lower part of the feeding port, and a diversion baffle is arranged inside the feeding port. During the continuous production process of the flattened and steamed soybeans, the dropping direction of the soybeans is controlled by turning the lever, and the left and right switching is cyclically used, so that when the bag under the feeding port on one side is full, it is convenient to switch to the other side to continue the bagging operation, thereby improving the working efficiency.

[0017] 5) Two sets of bag-supporting mechanisms are arranged at the lower part of the material dispensing port, and the packaging bags are placed in the bag-supporting mechanisms, thus avoiding manual bag-supporting and further reducing the labor intensity of the operators. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Attached Figure 1 The utility model is a schematic diagram of the structure of a soybean flattening and steaming processing device.

[0019] Attached Figure 2 The utility model is a schematic diagram of the structure of a flattening machine in a soybean flattening and cooking processing device.

[0020] Attached Figure 3 The utility model is a schematic diagram of the interior of a flattening machine in a soybean flattening and steaming processing device.

[0021] Attached Figure 4 It is an exploded view of a flattening machine in a soybean flattening and cooking processing device of the utility model.

[0022] Attached Figure 5 The utility model is a schematic diagram of a steam auger in a soybean flattening and cooking processing device.

[0023] Attached Figure 6 The utility model discloses a cross-sectional view of a material drop opening in a soybean flattening and cooking processing device.

[0024] In the figure, 1. feeding auger; 2. material box; 3. bracket; 4. flattening machine; 41. motor; 42. driving pulley; 43. extrusion cylinder; 431. inner screw hole; 44. receiving hopper; 45. discharge port; 46. screw rod; 461. blind hole; 47. driven pulley; 5. adjustment mechanism; 51. adjusting screw plug; 52. guide column; 53. screw sleeve; 54. fixing screw; 55. thrust bearing; 56. spring; 6. steam auger; 61. steam connecting pipe; 62. material outlet; 63. diverter baffle; 64. lever; 65. limit baffle; 66. material distribution port; 7. bag supporting mechanism; 71. top ring; 72. connecting rod; 73. bottom ring. DETAILED DESCRIPTION

[0025] The following will be combined with the attached Figure 1-Figure 6 , clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of them. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0026] In the description of the present invention, it should be understood that the terms "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside" and "outside" etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.

[0027] like Figure 1 As shown, a soybean flattening and steaming processing device comprises a feeding auger 1, a material box 2, a flattening machine 4 and a steam auger 6. A bracket 3 is provided at the lower part of the material box 2. The soaked and drained soybeans are transported to the material box 2 through the feeding auger 1. The flattening machine 4 is installed at the lower part of the bracket 3. Figure 2 , Figure 3As shown, the flattening machine 4 includes a motor 41, and a driving pulley 42 is connected to the output shaft of the motor 41. An extrusion cylinder 43 is provided on one side of the motor 41. A receiving hopper 44 is provided on the upper part of the extrusion cylinder 43. The receiving hopper 44 is located at the lower part of the leakage port of the material box 2. A discharge port 45 is provided at the lower part of the extrusion cylinder 43. A screw rod 46 is rotatably connected inside the extrusion cylinder 43. The screw rod 46 is a variable pitch screw, and its pitch gradually decreases from the receiving hopper 44 to the side of the discharge port 45 to ensure the extrusion effect of soybeans. A driven pulley 47 is provided at one end of the screw rod 46, and the driving pulley 42 and the driven pulley 47 are connected by a transmission belt; the soybeans falling from the material box 2 fall into the receiving hopper 44 of the flattening machine 4, and the soybeans are flattened and conveyed to the discharge port 45 under the transportation and extrusion of the variable pitch screw rod 46; as shown Figure 1 As shown, the steam auger 6 is located at the lower part of the flattening machine 4. The feeding auger 1 and the steam auger 6 are both made of existing screw conveyors, and their structures are not described in detail. Figure 5 As shown, one end of the steam auger 6 is connected to a steam pipe 61, and the steam pipe 61 is connected to a steam boiler (not shown in the figure). One end of the steam auger 6 is provided with a feeding port 62; the flattened soybeans are steamed in the steam auger 6 under the action of high-temperature steam, and the steamed soybeans are discharged from the feeding port 62. The manual operation of the soybeans is reduced during the flattening and steaming process, the processing cost of the soybean organic fertilizer is reduced, and the processing efficiency and quality of the soybean organic fertilizer are improved.

[0028] like Figure 4 As shown, the depth of the spiral groove of the spiral rod 46 gradually decreases from the receiving hopper 44 to the discharge port 45, further ensuring the flattening effect of the soybeans.

[0029] like Figure 4As shown, one end of the extrusion cylinder 43 is provided with an internal screw hole 431, and an adjustment mechanism 5 is installed in the internal screw hole 431. The adjustment mechanism 5 includes an adjustment screw plug 51, and the adjustment screw plug 51 is threadedly connected with the internal screw hole 431. One end of the screw rod 46 is provided with a blind hole 461, and one end of the adjustment screw plug 51 is provided with a guide column 52, and the guide column 52 is inserted into the blind hole 461 with a gap. Thrust bearings 55 are provided at both ends of the screw rod 46, wherein the left end face of the thrust bearing 55 on the left side is against the adjusting screw plug 51, and the right end face is against the screw rod 46, and the left end face of the thrust bearing 55 on the right side is against the screw rod 46. The rotating rod 46 is abutted against each other, and a spring 56 is connected to the right end face, and the spring 56 is abutted against one end of the extrusion cylinder 43; by rotating the adjusting screw, the position of the spiral rod 46 in the extrusion cylinder 43 is adjusted to achieve the adjustment of the degree of flattening of the soybeans; specifically, when the adjusting screw plug 51 is tightened, the adjusting screw plug 51 pushes the spiral rod 46 to the right, and the pitch of the spiral rod 46 corresponding to the upper part of the discharge port 45 increases, thereby reducing the degree of flattening of the soybeans; when the adjusting screw plug 51 is loosened, the spiral rod 46 moves to the left under the action of the spring 56, and the pitch of the spiral rod 46 corresponding to the upper part of the discharge port 45 decreases, thereby increasing the degree of flattening of the soybeans.

[0030] like Figure 4 As shown, the external thread of the adjusting screw plug 51 is connected to a screw sleeve 53, and the screw sleeve 53 is threadedly connected to a fixing screw 54, and the lower end of the fixing screw 54 is against the adjusting screw plug 51. After the adjusting screw plug 51 is adjusted, the screw sleeve 53 is tightened until its right end face is against the left end face of the extrusion cylinder 43, and is locked with the fixing screw 54 to prevent the adjusting screw plug 51 from moving to the right and affecting the flattening effect of the soybeans.

[0031] like Figure 6 As shown, two groups of feeding ports 66 are symmetrically connected on both sides of the lower part of the feeding port 62, and the upper ends of the two groups of feeding ports 66 are rotatably connected with diverter baffles 63. One end of the diverter baffle 63 extends to the outside of the feeding port 66 and is fixedly connected with a lever 64, and the direction of the lever 64 is consistent with the direction of the diverter baffle 63; a limiting baffle 65 is provided on the inner wall of the feeding port 66, and during the continuous production process of the flattened and steamed soybeans, the dropping direction of the soybeans is controlled by pulling the lever 64, and the left and right switching is used cyclically, so that when the bags under the feeding port 66 on one side are full, the bagging operation can be switched to the other side to improve the working efficiency.

[0032] like Figure 5 As shown, a bag-supporting mechanism 7 is provided at the lower portion of the dispensing port 66. The bag-supporting mechanism 7 includes a top ring 71 and a bottom ring 73. The top ring 71 and the bottom ring 73 are connected by a connecting rod 72. The bottom ring 73 is placed on the ground. The upper opening of the packaging bag is supported on the top ring 71, thereby avoiding manual bag support and further reducing the labor intensity of the operators.

[0033] The above contents are merely examples and explanations of the structure of the utility model. The technicians in this technical field may make various modifications or additions to the specific embodiments described or replace them in a similar manner. As long as they do not deviate from the structure of the utility model or exceed the scope defined in the claims, they should all fall within the protection scope of the utility model.

Claims

1. A soybean flattening and cooking processing device, comprising a feeding auger, a material box, a flattening machine and a steam auger, characterized in that: A bracket is provided at the lower part of the material box, and the soaked and drained soybeans are transported to the material box through a feeding auger. The flattening machine is installed at the lower part of the bracket. The flattening machine includes a motor, and a driving pulley is connected to the output shaft of the motor. An extrusion cylinder is provided on one side of the motor, and a receiving hopper is provided on the upper part of the extrusion cylinder. The receiving hopper is located at the lower part of the leakage port of the material box, and a discharge port is provided at the lower part of the extrusion cylinder. A screw rod is rotatably connected inside the extrusion cylinder, and the screw rod is a variable pitch screw, and its pitch gradually decreases from the receiving hopper to the discharge port. A driven pulley is provided at one end of the screw rod, and the driving pulley and the driven pulley are connected by a transmission belt; the steam auger is located at the lower part of the flattening machine, and one end of the steam auger is connected to a steam connecting pipe, and the steam connecting pipe is connected to the steam boiler, and a blanking port is provided at one end of the steam auger.

2. A soybean flattening and cooking processing device according to claim 1, characterized in that: The depth of the spiral groove of the spiral rod gradually decreases from the receiving hopper to the discharge port.

3. The soybean flattening and cooking processing device according to claim 1, characterized in that: An internal threaded hole is provided at one end of the extrusion cylinder, and an adjustment mechanism is installed in the internal threaded hole. The adjustment mechanism includes an adjusting screw plug, and the adjusting screw plug is threadedly connected to the internal threaded hole. A blind hole is provided at one end of the spiral rod, and a guide column is provided at one end of the adjusting screw plug. The guide column is inserted into the blind hole with a gap. Thrust bearings are provided at both ends of the spiral rod, wherein the left end face of the thrust bearing on the left side abuts against the adjusting screw plug, and the right end face abuts against the spiral rod, and the left end face of the thrust bearing on the right side abuts against the spiral rod, and the right end face is connected to a spring, and the spring abuts against one end of the extrusion cylinder.

4. The soybean flattening and cooking processing device according to claim 3, characterized in that: The outer thread of the adjusting screw plug is connected to a threaded sleeve, and the threaded sleeve is threaded to a fixing screw. The lower end of the fixing screw abuts against the adjusting screw plug. After the adjusting screw plug is adjusted, the threaded sleeve is tightened until its right end face abuts against the left end face of the extrusion cylinder and is locked using the fixing screw.

5. A soybean flattening and cooking processing device according to any one of claims 1 to 4, characterized in that: Two groups of material ports are symmetrically connected on both sides of the lower part of the drop port, and the upper ends of the two groups of material ports are rotatably connected with diverter baffles. One end of the diverter baffle extends to the outside of the material port and is fixedly connected with a lever, and the direction of the lever is consistent with the direction of the diverter baffle; a limit baffle is provided on the inner wall of the material port.

6. The soybean flattening and cooking processing device according to claim 5, characterized in that: A bag-supporting mechanism is provided at the lower part of the dispensing port, and the bag-supporting mechanism comprises a top ring and a bottom ring, the top ring and the bottom ring are connected by a connecting rod, the bottom ring is placed on the ground, and the upper opening of the packaging bag is supported on the top ring.

Citation Information

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