Energy-saving balloon device of two-for-one twister

Abstract

The utility model provides an energy-saving ballooning device of a two-for-one twister, which relates to the technical field of yarn processing, and comprises a base, a placing disc is arranged on the base, a protective chassis is arranged in the placing disc, a support frame is arranged on the outer surface of the protective chassis, an adjusting bead is arranged at one end of the support frame, a yarn tank is arranged on the adjusting bead, and the yarn tank is arranged on the support frame. A yarn cylinder is arranged in the yarn tank, an air ring micro-control device is arranged in the yarn cylinder, and a damping regulator is arranged between the yarn tank and the placing disc. According to the energy-saving balloon device for the two-for-one twister, the mode that the balloon of the original equipment is changed by external factors is changed, the balloon is actively and intelligently controlled, the size of the balloon is intelligently controlled, the energy-saving effect is achieved, the infrared detection device, the motor driving device and the balloon micro-control device are installed in the energy-saving balloon device, and the balloon of the two-for-one twister is intelligently controlled. The stability of the ballooning and the quality of yarns are improved, the energy consumption loss of the ballooning in the working process of equipment is optimized, and green and energy-saving effects are achieved.

Description

Technical Field

[0001] The utility model relates to the technical field of yarn processing, in particular to an energy-saving balloon device for a two-for-one twisting machine. Background Art

[0002] In the textile industry, two-for-one twisters are primarily used to twist yarn to increase its strength, elasticity, and feel. During the twisting process, the yarn rotates around a central axis, forming a so-called "balloon." The stability of this balloon is crucial for ensuring the quality of the final product and production efficiency.

[0003] In existing two-for-one twisting machines, yarn enters the upper half of the rotating spindle rotor and winds around the yarn storage disc (yarn winding device). As yarn speed increases and centrifugal force acts, the yarn begins to form an outward-expanding balloon around the storage disc. This balloon forms due to the balance between yarn tension and centrifugal force during rapid yarn rotation. Its shape and size vary with factors such as yarn speed, tension, and storage disc diameter. Therefore, the balloon changes with external factors and lacks intelligent control. Therefore, we provide an energy-saving balloon device for two-for-one twisting machines. Utility Model Content

[0004] The purpose of the utility model is to solve the shortcomings of the prior art and provide an energy-saving balloon device for a two-for-one twisting machine.

[0005] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: an energy-saving balloon device of a doubling machine, comprising: a base, a placing disk is provided on the base, a protective chassis is provided in the placing disk, a support frame is provided on the outer surface of the protective chassis, an adjusting bead is provided at one end of the support frame, a yarn can is provided on the adjusting bead, a yarn tube is provided in the yarn can, a balloon micro-control device is provided in the yarn tube, a damping adjuster is provided between the yarn can and the placing disk, a motor frame is provided on the balloon micro-control device, yarn is provided on the motor frame, an infrared receiver is provided on the inner surface of the yarn can, and the infrared receiver is connected to an infrared transmitter.

[0006] As a preferred embodiment, the bottom end of the placement plate is fixedly connected to the base, and the bottom side of the protective chassis is docked on the placement plate.

[0007] As a preferred embodiment, the bottom end of the yarn can is docked with a side of the protective chassis away from the placement plate, and the damping adjuster is nested between the yarn can and the placement plate.

[0008] As a preferred embodiment, the infrared receiver is mounted on the inner wall of the yarn can, and the yarn tube is sleeved between the yarn can and the placement plate.

[0009] As a preferred embodiment, one end of the yarn is docked on the yarn bobbin, the end of the yarn away from the yarn bobbin passes through the motor frame, and one end of the motor frame is docked on the balloon micro-control device.

[0010] As a preferred embodiment, the balloon micro-control device is controlled by an infrared receiver, and the control instructions sent by the infrared transmitter are received, processed and forwarded by the infrared receiver.

[0011] Compared with the prior art, the advantages and positive effects of the present invention are:

[0012] The utility model changes the mode in which the balloons of the original equipment are changed by external factors, realizes active intelligent control of the balloons, intelligently controls the size of the balloons, and achieves energy-saving effects. The energy-saving balloon device is internally installed with an infrared detection device, a motor drive device, and a balloon micro-control device, which realizes intelligent control of the balloons of the two-for-one twister, increases the stability of the balloons and the quality of the yarn, and optimizes the energy consumption loss of the balloons during the operation of the equipment, thereby achieving green energy saving. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 This is a diagram of an energy-saving balloon device of a two-for-one twisting machine provided by the utility model.

[0014] Legend:

[0015] 1. Yarn; 2. Motor frame; 3. Yarn can; 4. Yarn bobbin; 5. Balloon micro-control device; 6. Infrared transmitter; 7. Infrared receiver; 8. Damping adjuster; 9. Protective chassis; 10. Support frame; 11. Adjustment beads; 12. Placement tray; 13. Base. DETAILED DESCRIPTION

[0016] In order to more clearly illustrate the overall concept of the present invention, a detailed description is given below in combination with the accompanying drawings by way of examples.

[0017] It should be noted that many specific details are set forth in the following description to facilitate a full understanding of the present invention. However, the present invention can also be implemented in other ways different from those described herein. Therefore, the scope of protection of the present invention is not limited to the specific embodiments disclosed below.

[0018] In addition, in the description of the present invention, it should be understood that the terms "center", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "axial", "radial", "circumferential", etc., indicating the orientation or position relationship, are based on the orientation or position relationship shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.

[0019] In this utility model, unless otherwise expressly specified or limited, terms such as "installed," "connected," "connect," and "fixed" should be understood broadly. For example, they can refer to fixed connections, detachable connections, or integration; they can refer to direct connections or indirect connections through an intermediate medium; they can refer to internal communication between two components or an interaction between two components. However, the phrase "direct connection" indicates that the two connected entities are not connected through an intermediate structure, but are connected to form a whole through a connecting structure. Those skilled in the art will understand the specific meanings of these terms in this utility model based on the specific circumstances.

[0020] In the present invention, unless otherwise expressly specified and limited, a first feature "above" or "below" a second feature may be such that the first and second features are in direct contact, or the first and second features are in indirect contact through an intermediate medium. In the description of this specification, the descriptions with reference to the terms "one embodiment", "some embodiments", "example", "specific example" or "some examples" etc. mean that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present invention. In this specification, the schematic expressions of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described may be combined in an appropriate manner in any one or more embodiments or examples.

[0021] Example 1

[0022] like Figure 1As shown, the utility model provides a technical solution: an energy-saving balloon device for a two-for-one twisting machine, comprising: a base 13, a placement disk 12 is provided on the base 13, a protective chassis 9 is provided in the placement disk 12, a support frame 10 is provided on the outer surface of the protective chassis 9, an adjusting bead 11 is provided at one end of the support frame 10, a yarn can 3 is provided on the adjusting bead 11, a yarn tube 4 is provided in the yarn can 3, a balloon micro-control device 5 is provided in the yarn tube 4, a damping regulator 8 is provided between the yarn can 3 and the placement disk 12, a motor frame 2 is provided on the balloon micro-control device 5, a yarn 1 is provided on the motor frame 2, an infrared receiver 7 is provided on the inner surface of the yarn can 3, and the infrared receiver 7 is connected to an infrared transmitter 6;

[0023] The bottom end of the placement tray 12 is fixedly connected to the base 13, the bottom side of the protective chassis 9 is docked on the placement tray 12, the bottom end of the yarn can 3 is docked on the side of the protective chassis 9 away from the placement tray 12, the damping adjuster 8 is nested between the yarn can 3 and the placement tray 12, the infrared receiver 7 is installed on the inner wall of the yarn can 3, the yarn tube 4 is sleeved between the yarn can 3 and the placement tray 12, one end of the yarn 1 is docked on the yarn tube 4, the end of the yarn 1 away from the yarn tube 4 passes through the motor frame 2, and one end of the motor frame 2 is docked on the balloon micro-control device 5. The balloon micro-control device 5 is controlled by the infrared receiver 7, and the control instructions issued by the infrared transmitter 6 are received, processed and forwarded by the infrared receiver 7.

[0024] In this embodiment, after the single spindle is started, the yarn 1 continues to move forward after the first twisting and bypasses the yarn storage disk, also called the spindle disk. Here, the yarn 1 forms an outward-expanding balloon due to the centrifugal force generated by the high-speed rotation. During the movement of the balloon, the infrared transmitter 6 emits infrared rays, and the infrared receiver 7 transmits the signal to the balloon micro-control device 5. After data analysis by the balloon micro-control device 5, the motor signal is output to control the rotation speed of the motor frame 2, thereby controlling the yarn delivery speed, that is, controlling the size of the balloon. In this mode, under the real-time control of the infrared transmitter 6, the balloon micro-control device 5, and the motor frame 2, the size of the balloon can be precisely controlled, and intelligent control of the balloon can be achieved.

[0025] The rotation of the yarn can 3 is damped by using a protective chassis 9 between the yarn can 3 and the placement plate 12. At the same time, the damping regulator 8 is used between the yarn can 3 and the placement plate 12 to adjust the damping, so that it can rotate more uniformly during actual use. The support frame 10 fixed on the placement plate 12 and the adjustment beads 11 in the support frame 10 can further protect the rotation of the yarn can 3, thereby improving its practicality during actual use.

[0026] In this energy-saving balloon device, intelligent control of the balloon is realized. The reduced balloon can reduce the kinetic energy loss during the yarn running process, thereby achieving energy-saving effects and improving the stability of the balloon.

[0027] Working principle:

[0028] like Figure 1 As shown, after the single spindle is started, the yarn 1 continues to move forward after the first twisting and bypasses the yarn storage disk (also called the spindle disk). At this time, due to the centrifugal force generated by the yarn 1 under high-speed rotation, an outward-expanding balloon will be formed. During the movement of the balloon, the infrared transmitter 6 emits infrared rays, and the infrared receiver 7 receives the signal and transmits it to the balloon micro-control device 5. Through data analysis by the balloon micro-control device 5, the corresponding motor signal is output to control the rotation speed of the motor frame 2, thereby adjusting the yarn delivery speed and further controlling the size of the balloon. In this mode, the infrared transmitter 6, the balloon micro-control device 5 and the motor frame 2 work together to achieve precise control of the balloon size and achieve the purpose of intelligent balloon adjustment.

[0029] Furthermore, a practical protective chassis 9 is positioned between the yarn can 3 and the placement tray 12 to dampen the rotation of the yarn can 3, ensuring greater stability during rotation. A damping adjuster 8 can further adjust the damping effect, ensuring that the yarn can 3 maintains a constant rotation speed during actual use. The support frame 10 and the adjustment beads 11 within the placement tray 12 also enhance the protection against rotation of the yarn can 3, thereby improving the stability and durability of the device during actual use.

[0030] Throughout the energy-saving balloon device, intelligent control reduces the balloon size, thereby reducing kinetic energy loss during yarn transport. The balloon's stability is also enhanced, improving the device's energy efficiency while ensuring smooth and efficient yarn transport.

[0031] Those skilled in the art should understand that the discussion of any of the above embodiments is merely illustrative and is not intended to imply that the scope of the present invention (including the claims) is limited to these examples. Within the scope of the present invention, the technical features of the above embodiments or different embodiments may be combined, the steps may be implemented in any order, and there are many other variations of the different aspects of the present invention as described above, which are not provided in detail for the sake of simplicity.

[0032] The present invention is intended to cover all such substitutions, modifications, and variations that fall within the broad scope of the appended claims. Therefore, any omissions, modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention shall be included within the scope of protection of the present invention.

Claims

1. An energy-saving balloon device for a two-for-one twisting machine, characterized in that: include: A base (13) is provided on the base (13), a placement plate (12) is provided in the placement plate (12), a protective chassis (9) is provided on the outer surface of the protective chassis (9), an adjustment bead (11) is provided at one end of the support frame (10), a yarn can (3) is provided on the adjustment bead (11), a yarn tube (4) is provided in the yarn can (3), an air ring micro-control device (5) is provided in the yarn tube (4), a damping regulator (8) is provided between the yarn can (3) and the placement plate (12), a motor frame (2) is provided on the air ring micro-control device (5), a yarn (1) is provided on the motor frame (2), an infrared receiver (7) is provided on the inner surface of the yarn can (3), and the infrared receiver (7) is connected to an infrared transmitter (6).

2. The energy-saving balloon device for a two-for-one twisting machine according to claim 1, characterized in that: The bottom end of the placement plate (12) is fixedly connected to the base (13), and the bottom side of the protective chassis (9) is docked on the placement plate (12).

3. The energy-saving balloon device for a two-for-one twisting machine according to claim 1, characterized in that: The bottom end of the yarn can (3) is docked at a side of the protective chassis (9) away from the placement plate (12), and the damping adjuster (8) is nested between the yarn can (3) and the placement plate (12).

4. The energy-saving balloon device for a two-for-one twisting machine according to claim 1, characterized in that: The infrared receiver (7) is mounted on the inner wall of the yarn can (3), and the yarn tube (4) is sleeved between the yarn can (3) and the placement plate (12).

5. The energy-saving balloon device for a two-for-one twisting machine according to claim 1, characterized in that: One end of the yarn (1) is docked on the yarn drum (4), the end of the yarn (1) away from the yarn drum (4) passes through the motor frame (2), and one end of the motor frame (2) is docked on the balloon micro-control device (5).

6. The energy-saving balloon device for a two-for-one twisting machine according to claim 1, characterized in that: The balloon micro-control device (5) is controlled by an infrared receiver (7), and the control instructions sent by the infrared transmitter (6) are received, processed and forwarded by the infrared receiver (7).

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