Coreless motor coil structure

By adopting a staggered and overlapping rectangular coil unit structure in the hollow cup motor, the problems of high manufacturing difficulty and low electromagnetic efficiency are solved, and efficient and simple hollow cup motor coil manufacturing and operation are achieved.

CN223334487UActive Publication Date: 2025-09-12BOREASA TECHNOLOGIES CO LTD
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Patent Information

Application Number
CN202422714996.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-07
Publication Date
2025-09-12
Estimated Expiration
2034-11-07

AI Technical Summary

Technical Problem

The direct-wound windings of existing coreless motors are difficult to manufacture, have low electromagnetic efficiency, and suffer from problems of uneven electromagnetic distribution and three-phase imbalance.

Method used

3N coil units are evenly distributed and staggered and overlapped to form a hollow cylindrical structure. Each coil unit is wound from the inner circle to the outer circle with self-adhesive enameled wire to form a rectangular coil. The coils of the same phase are wound with the same wire, and the current directions are consistent or opposite. It is used for 2-pole or 4-pole motors.

Benefits of technology

The manufacturing process is simplified, the electromagnetic efficiency and the consistency of the electromagnetic parameters of each phase of the motor are improved, the workload of line connection is reduced, and high-speed production and high-efficiency operation are achieved.

✦ Generated by Eureka AI based on patent content.
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Abstract

The utility model discloses a coreless motor coil structure, which comprises 3N coil units, N is an integer greater than or equal to 2, the plurality of coil units are uniformly distributed along the circumferential direction and are sequentially staggered and overlapped to form a hollow cylindrical structure, and each coil unit extends from the inner ring of the hollow cylindrical structure to the outer ring of the hollow cylindrical structure. According to the utility model, at least six coils are overlapped in a staggered manner to form a hollow cylindrical structure, so that the coreless motor coil is formed, the performance advantages of a straight winding are taken into consideration, the structure is simple, processing and manufacturing are easier, and high-speed production is realized.
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