Large die casting integrated spray cooling device
The limiting mechanism design, which combines a rotating shaft and a movable rod, simplifies the installation process of the integrated spray cooling device for large die-cast parts, solves the complex installation and disassembly problems at the connection between the spray head and the pipe in the existing technology, and realizes a fast and stable connection and disassembly process.
Patent Information
- Application Number
- CN202520002515.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-02
- Publication Date
- 2025-12-26
- Estimated Expiration
- 2035-01-02
AI Technical Summary
The existing integrated spray cooling device for large die-cast parts is complicated to install and disassemble at the connection between the spray head and the pipe. It requires the cooperation of multiple components, which increases the difficulty and time of installation. Moreover, the disassembly may cause structural damage or displacement due to insufficient force applied by the tools.
The design, which combines a rotating shaft and a movable rod with a limiting mechanism, simplifies the connection process. It enables quick installation and disassembly through a nut and a limiting threaded rod, reducing reliance on sealing rings and connecting nuts.
The installation process has been simplified, the difficulty of using tools and time costs have been reduced, the stability and convenience of operation have been ensured, and the efficiency of installation and disassembly has been improved.
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Figure CN223718274U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to spray cleaning technical field especially, is related to a large -scale die casting integrated spray cooling device. BACKGROUND
[0002] The large -scale die casting integrated spray cooling device is a kind of equipment for the fast, uniform cooling in the die casting production process, and the device is mainly composed of spray head and pipeline system, and the purpose is to ensure that die casting can be effectively and uniformly cooled during solidification process, to improve the quality and production efficiency of product.
[0003] The existing large -scale die casting integrated spray cooling device has some drawbacks in the installation and disassembly between pipeline and spray head, and the connecting part between spray head and pipeline is often designed to be relatively complex, needs multiple components cooperation, such as sealing ring, connecting nut etc., needs to be operated according to certain order and method when installing, and special tools, such as wrench, screwdriver etc., can be needed during installation process, the use of these tools increases the difficulty and time of installation, and disassembly can be more difficult because of the incorrect force of tools. UTILITY MODEL CONTENT
[0004] In order to overcome the deficiencies of the prior art, the utility model provides a large -scale die casting integrated spray cooling device, which reduces the dependence on multiple components (such as sealing ring, connecting nut etc.) by the cooperation of rotating shaft and movable rod and the use of limiting mechanism, simplifies the design of connecting part, which makes the installation process more direct and simple.
[0005] To solve the above technical problems, the utility model provides the following technical scheme: a large -scale die casting integrated spray cooling device, including spray support rod body, the bottom of spray support rod body is installed with base, the spray support rod body is provided with conveying pipeline, the conveying pipeline is connected with spray head, the conveying pipeline and spray head are provided with mounting mechanism, the mounting mechanism fixes the conveying pipeline with spray head, the mounting mechanism is provided with limiting mechanism, and the mounting mechanism is disassembled by limiting mechanism.
[0006] As a preferred technical scheme of the utility model, the mounting mechanism includes the upper mounting plate fixedly installed with the bottom end of conveying pipeline, the lower mounting plate installed with the top end of spray head, the slot in the upper mounting plate and the lower mounting plate, the rotating shaft connected in the slot, the movable rod connected on the outer wall of rotating shaft, the external thread on the outer wall of movable rod, the nut threadedly connected on the outer wall of external thread, and the clamping plate sleeved on the outer wall of movable rod.
[0007] As a preferred technical scheme of the utility model, two groups of notches are symmetrically arranged, a limiting mechanism is connected in the notch, and the outer wall of the both ends of the rotating shaft is rotationally connected with the limiting mechanism.
[0008] As a preferred technical scheme of the utility model, the length of the movable rod is greater than the sum of the heights of the upper and lower groups of notches, and a rubber cushion is arranged on the outer wall of the clamping plate.
[0009] As a preferred technical scheme of the utility model, the limiting mechanism comprises a sliding groove arranged on the inner wall of the notch, a sliding block slidably connected with the sliding groove, a threaded groove arranged in the sliding block, and a limiting threaded rod inserted into the lower mounting plate and threadedly connected with the threaded groove.
[0010] As a preferred technical scheme of the utility model, the side wall of the sliding block is rotationally connected with the rotating shaft through a bearing, and the bottom end of the sliding groove is arranged to the bottom end of the lower mounting plate.
[0011] Compared with the prior art, the utility model has the beneficial effects that:
[0012] 1. Unlike the traditional complex connection design, the device reduces the dependence on multiple components (such as sealing rings, connecting nuts, etc.) through the cooperation of the rotating shaft and the movable rod and the use of the limiting mechanism, simplifies the design of the connection part, and makes the installation process more direct and simple.
[0013] 2. Due to the simplification of the design, the device no longer requires complex tool combinations such as wrenches and screwdrivers during installation, and only needs to operate the screw cap and the limiting threaded rod during disassembly, which greatly reduces the difficulty and time cost of tool use.
[0014] 3. The length of the movable rod is greater than the sum of the heights of the upper and lower groups of notches, so that the rotating shaft can easily rotate between the two notches, thereby quickly releasing the fixation of the spray head and the conveying pipeline. In addition, the rubber cushion on the clamping plate increases the friction with the upper mounting plate, making the operation more stable. BRIEF DESCRIPTION OF DRAWINGS
[0015] Figure 1 It is a structure perspective state schematic view of the utility model;
[0016] Figure 2 It is a structure front view state schematic view of the utility model;
[0017] Figure 3 It is a conveying pipeline and spray head connection structure perspective state schematic view of the utility model;
[0018] Figure 4 It is a structure perspective state schematic view of the utility model; Figure 3 It is a structure enlarged state schematic view of the utility model.
[0019] Figure 5 It is the schematic diagram of structure side view section of the mounting mechanism and the limiting mechanism of the utility model.
[0020] Wherein the mark is: 1, spray support rod rod body; 2, base; 3, conveying pipeline; 4, spray head; 5, mounting mechanism; 51, upper mounting plate; 52, lower mounting plate; 53, notch; 54, rotating shaft; 55, movable rod; 56, external thread; 57, nut; 58, clamping plate; 6, limiting mechanism; 61, sliding slot; 62, sliding block; 63, threaded slot; 64, limiting threaded rod. DETAILED DESCRIPTION
[0021] In order to make the technical means, creation features, purposes and effects realized by the utility model easy to understand, the utility model is further described below in combination with specific embodiments, but the following embodiments are only preferred embodiments of the utility model, not all. Based on the embodiments in the embodiments, other embodiments obtained by those skilled in the art without creative labor belong to the protection scope of the utility model. In the following embodiments, the experimental methods are conventional methods, and the materials, reagents, etc. used in the following embodiments are commercially available unless otherwise specified.
[0022] EMBODIMENT
[0023] As shown in Figures 1-5 A large-scale die casting integrated spray cooling device, comprising a spray support rod rod body 1, a base 2 is installed at the bottom end of the spray support rod rod body 1, a conveying pipeline 3 is arranged on the spray support rod rod body 1, the conveying pipeline 3 is connected with a spray head 4, an installation mechanism 5 is arranged on the conveying pipeline 3 and the spray head 4, the installation mechanism 5 fixes the conveying pipeline 3 and the spray head 4, a limiting mechanism 6 is arranged on the installation mechanism 5, and the installation mechanism 5 is disassembled through the limiting mechanism 6.
[0024] The installation mechanism 5 comprises an upper mounting plate 51 fixedly installed at the bottom end of the conveying pipeline 3, a lower mounting plate 52 installed at the top end of the spray head 4, notches 53 arranged in the upper mounting plate 51 and the lower mounting plate 52, a rotating shaft 54 connected in the notches 53, a movable rod 55 connected to the outer wall of the rotating shaft 54, external threads 56 arranged on the outer wall of the movable rod 55, nuts 57 threadedly connected to the outer wall of the external threads 56, and clamping plates 58 sleeved on the outer wall of the movable rod 55.
[0025] When the worker needs to disassemble the shower head 4, only need to turn the nut 57 upwards, so that the nut 57 is matched upwards by the external thread 56, then move the clamping plate 58 upwards to release the clamping with the upper mounting plate 51, at this time, turn the movable rod 55, so that the movable rod 55 drives the rotating shaft 54 to rotate outward, when both ends of the movable rod 55 are rotated outward, the fixing of the upper mounting plate 51 and the lower mounting plate 52 can be released, the worker only needs to take down the lower mounting plate 52 with the shower head 4.
[0026] It is worth noting that the notch 53 is symmetrically provided with two groups, and the two groups of notches 53 are symmetrically provided. The installation points can be provided on both sides of the shower head 4 and the conveying pipeline 3 at the same time, so that the operation can be operated from both sides at the same time when disassembling, the convenience and symmetry of the operation are increased, the unbalanced force that may be caused by one-sided operation is avoided, the influence on the overall structure of the device is reduced, the limiting mechanism 6 is connected in the notch 53, the outer wall of the rotating shaft 54 at both ends is rotationally connected with the limiting mechanism 6, and the limiting mechanism 6 can stop the rotating shaft 54 at the correct position to avoid damage or displacement caused by excessive rotation. It limits the rotation range of the rotating shaft 54 to ensure the correct installation position of the shower head 4, and also provides positioning for disassembly;
[0027] The length of the movable rod 55 is greater than the sum of the heights of the upper and lower two groups of notches 53, and the outer wall of the clamping plate 58 is provided with a rubber soft pad. Such design ensures that the movable rod 55 can pass through the upper and lower two groups of notches 53 at the same time, so that the rotating shaft 54 can rotate between the two side notches 53, and then the quick installation and disassembly of the shower head 4 are realized;
[0028] The limiting mechanism 6 comprises a sliding groove 61 provided in the inner wall of the notch 53, a sliding block 62 slidably connected with the sliding groove 61, a threaded groove 63 provided in the sliding block 62, and a limiting threaded rod 64 inserted into the lower mounting plate 52 and threadedly connected with the threaded groove 63;
[0029] When the movable rod 55 is damaged after long-term use, only need to turn the limiting threaded rod 64 outward, so that the limiting threaded rod 64 is matched with the threaded groove 63 to rotate outward, after the threaded groove 63 is completely screwed out of the limiting threaded rod 64, the movable rod 55 can be slid downward, so that the movable rod 55 drives the rotating shaft 54 to slide downward in the sliding groove 61 through the sliding block 62, until the movable rod 55 is completely removed from the sliding groove 61 to complete the disassembly and replacement;
[0030] The side wall of the sliding block 62 is rotationally connected with the rotating shaft 54 through a bearing, and the bottom end of the sliding groove 61 is provided to the bottom end of the lower mounting plate 52. Such design ensures that the movable rod 55 and the rotating shaft 54 can be completely removed from the sliding groove during disassembly, thereby facilitating the removal and replacement of the entire shower head 4.
[0031] In the utility model, unless another definite provision and limitation, first feature is "on" or "under" second feature can include that first and second features are in direct contact, also can include that first and second features are not in direct contact but are in contact through other features between them. Moreover, first feature "on", "above" and "on" second feature include that first feature is directly above and obliquely above second feature, or only indicates that first feature is higher than second feature in horizontal height. First feature "under", "below" and "under" second feature include that first feature is directly below and obliquely below second feature, or only indicates that first feature is lower than second feature in horizontal height.
[0032] The basic principle, main features and advantages of the utility model are shown and described above. The skilled in the art should understand that the utility model is not limited by the above-mentioned embodiments, the above-mentioned embodiments and the description in the specification are only preferred examples of the utility model and are not used to limit the utility model, various changes and improvements of the utility model can be made without departing from the spirit and scope of the utility model, these changes and improvements all fall into the scope of the utility model claimed for protection, the scope of protection of the utility model is defined by the appended claims and equivalents thereof.
Claims
1. A large-scale die-cast integrated spray cooling device, comprising a spray support rod body (1), characterized in that: The bottom end of the spray supporting rod rod body (1) is provided with a base (2), the spray supporting rod rod body (1) is provided with a conveying pipeline (3), the conveying pipeline (3) is connected with a spray head (4), the conveying pipeline (3) and the spray head (4) are provided with a mounting mechanism (5), the mounting mechanism (5) fixes the conveying pipeline (3) and the spray head (4), the mounting mechanism (5) is provided with a limiting mechanism (6), and the mounting mechanism (5) is disassembled through the limiting mechanism (6).
2. The integrated spray cooling device for large die castings according to claim 1, characterized in that: The mounting mechanism (5) comprises an upper mounting plate (51) fixedly installed at the bottom end of the conveying pipeline (3), a lower mounting plate (52) installed at the top end of the spray head (4), a notch (53) formed in the upper mounting plate (51) and the lower mounting plate (52), a rotating shaft (54) connected in the notch (53), a movable rod (55) connected to the outer wall of the rotating shaft (54), an external thread (56) formed on the outer wall of the movable rod (55), a nut (57) threadedly connected to the outer wall of the external thread (56), and a clamping plate (58) sleeved on the outer wall of the movable rod (55).
3. The integrated spray cooling device for large die castings according to claim 2, characterized in that: The notch (53) is symmetrically provided with two groups, the notch (53) is connected with the limiting mechanism (6), and the outer walls of the two ends of the rotating shaft (54) are rotatably connected with the limiting mechanism (6).
4. The integrated spray cooling device for large die castings according to claim 2, characterized in that: The length of the movable rod (55) is greater than the sum of the heights of the upper and lower two groups of notches (53), and the outer wall of the clamping plate (58) is provided with a rubber soft pad.
5. The integrated spray cooling device for large die castings according to claim 3, characterized in that: The limiting mechanism (6) comprises a sliding groove (61) formed in the inner wall of the notch (53), a sliding block (62) slidably connected with the sliding groove (61), a threaded groove (63) formed in the sliding block (62), and a limiting threaded rod (64) inserted into the lower mounting plate (52) and threadedly connected with the threaded groove (63).
6. The integrated spray cooling device for large die castings according to claim 5, characterized in that: The side wall of the sliding block (62) is rotatably connected with the rotating shaft (54) through a bearing, and the bottom end of the sliding groove (61) is formed to the bottom end of the lower mounting plate (52).