Energy-saving air purification system for factory building
By designing an air purification system that combines a refrigerated drying cylinder and a filter cylinder, the problem of separating air purification and refrigeration functions in existing technologies has been solved, realizing the integration of air purification and refrigeration, reducing energy consumption and improving purification efficiency.
Patent Information
- Application Number
- CN202520164086.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-24
- Publication Date
- 2025-12-30
- Estimated Expiration
- 2035-01-24
AI Technical Summary
Existing air purification technologies are costly and have limited functionality in factories, failing to achieve the dual effects of air purification and cooling.
Design an energy-saving air purification system comprising a refrigerated drying cylinder, a filter cylinder, a circulating pump, a refrigeration component, and connecting hoses. The system pre-cools the air using the refrigeration component and performs multiple purification steps using the filter cylinder, achieving a combination of air cooling and purification.
It achieves the dual function of air purification, reducing energy consumption and improving purification efficiency and cooling effect.
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Figure CN223740940U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of air pollution control, in particular to an energy-saving air purification system for a factory building. BACKGROUND
[0002] The air purification of current factory buildings is constantly improving with the development of industrial technology and the improvement of environmental protection awareness. Different industries have different requirements for air purification, but overall, modern factory buildings have adopted more stringent standards and technical means in air purification.
[0003] The current technical means of air purification mainly includes the following:
[0004] 1) High efficiency filtration: HEPA (High Efficiency Particulate Air) filters and ULPA (Ultra-Low Penetration Air) filters are widely used to remove small particles in the air.
[0005] 2) Activated carbon adsorption: used to remove organic volatile compounds (VOCs) and other odors.
[0006] 3) Electrostatic precipitation: particles in the air are charged and collected by an electric field.
[0007] 4) UV disinfection: uses UV-C band ultraviolet light to kill or inactivate microorganisms in the air.
[0008] Among the above methods, the purification capacity is affected by the amount of material or energy used, the cost is high, the function is single, and only the air purification in the factory building is achieved. CONTENT OF THE INVENTION
[0009] Therefore, the purpose of the present application is to provide an energy-saving air purification system for a factory building, which has the effect of combining cooling and purified air and realizes the advantage of energy saving.
[0010] In one aspect of the present application, an energy-saving air purification system for a factory building is provided, comprising a cold drying cylinder, a filter cylinder, a circulating pump, a refrigeration assembly, a connecting hose, an inlet hose and an outlet hose.
[0011] The cold drying cylinder comprises a first cylinder body, an air inlet pipe, a transverse partition plate, a drainage guide, and a first connecting pipe.
[0012] The first cylinder body is vertically placed, the transverse partition plate is installed at the bottom of the first cylinder body, and the transverse partition plate is horizontally placed; a plurality of through holes are formed in the transverse partition plate.
[0013] The air inlet pipe is vertically placed and penetrates the top surface of the first cylinder body and the transverse partition plate in sequence.
[0014] The drainage guide is installed at the bottom end of the first cylinder;
[0015] The first connecting pipe is installed at the upper part of the first cylinder and connected with the filter cylinder;
[0016] The refrigeration pipe of the refrigeration assembly penetrates the first cylinder and is spirally wound on the air inlet pipe;
[0017] The filter cylinder is connected with the inlet end of the circulating pump through the connecting hose, and the outlet end of the circulating pump is connected with one end of the outlet hose;
[0018] The top end of the air inlet pipe is connected with one end of the inlet hose;
[0019] The other end of the inlet hose and the other end of the outlet hose are respectively used for connecting with the factory building.
[0020] The energy-saving air purification system for the factory building can realize the refrigeration and purification of the air in the factory building. Compared with the prior art, the air purification and refrigeration are realized, and the two functions are combined, so that the energy saving is achieved.
[0021] Further, the filter cylinder comprises a second cylinder, a vertical partition, a second connecting pipe, an air outlet pipe, a filter assembly, and a blowdown pipe;
[0022] The second connecting pipe and the air outlet pipe are respectively installed at the two sides of the upper part of the second cylinder;
[0023] The filter assembly is installed in the second connecting pipe, and the second connecting pipe is connected with the first connecting pipe;
[0024] The vertical partition is vertically placed in the second cylinder, and the second connecting pipe and the air outlet pipe are respectively located at the two sides of the vertical partition;
[0025] The vertical partition is placed at the middle upper part of the second cylinder and divides the inner cavity of the second cylinder into two communicating chambers;
[0026] The blowdown pipe is installed at the bottom end of the second cylinder;
[0027] The air outlet pipe is connected with the circulating pump through the connecting hose.
[0028] Further, the inner diameters of the first connecting pipe, the second connecting pipe, and the air outlet pipe are respectively greater than the inner diameter of the air inlet pipe;
[0029] The ratio of the inner diameter of the first cylinder to the inner diameter of the air inlet pipe is 20:1-5:1.
[0030] Further, the refrigeration assembly comprises a compressor, a condenser, a liquid tank, an expansion valve, a refrigeration pipeline;
[0031] The refrigeration pipeline is connected with the compressor, the condenser, the liquid tank, the expansion valve and the air inlet pipeline in sequence to form a circulation loop.
[0032] The compressor is used for pressurizing refrigerant.
[0033] The condenser is used for cooling the increased refrigerant.
[0034] The liquid tank is used for storing liquid-phase refrigerant in the circulation loop.
[0035] The expansion valve is used for depressurizing the refrigerant to generate low-temperature refrigerant.
[0036] The outer wall of the part of the air inlet pipeline located in the first cylinder is spirally wound with the refrigeration pipeline, which is used for cooling the air inlet by the low-temperature refrigerant.
[0037] Further, the inner diameter of the first cylinder is larger than the inner diameter of the second cylinder.
[0038] Further, it further comprises a base, a first support rod and a second support rod.
[0039] The bottom of the first cylinder is fixedly installed on the base through a plurality of first support rods.
[0040] The bottom of the second cylinder is fixedly installed on the base through a plurality of second support rods.
[0041] Further, the refrigeration pipeline wound around the air inlet pipeline has an air inlet end located at the bottom of the air inlet pipeline and an air outlet end located at the upper part of the air inlet pipeline.
[0042] Further, the first connecting pipe and the second connecting pipe are connected through flanges.
[0043] The inner diameters of the air inlet pipeline and the air outlet pipeline are equal.
[0044] Further, an automatic drainage valve is installed on the drainage guide and the blowdown pipe respectively.
[0045] Further, the total cross-sectional area of a plurality of through holes is greater than the cross-sectional area of the air inlet pipeline.
[0046] In order to better understand and implement, the following will be described in detail in conjunction with the drawings. BRIEF DESCRIPTION OF DRAWINGS
[0047] Figure 1Fig. 1 is a perspective view of an exemplary energy-saving air purification system for a factory building according to the present application;
[0048] Figure 2 Fig. 2 is another perspective view of an exemplary energy-saving air purification system for a factory building according to the present application;
[0049] Figure 3 Fig. 3 is a front view of an exemplary assembly structure of a cold-drying cylinder and a filter cylinder according to the present application;
[0050] Figure 4 Fig. 4 is a top view of an exemplary assembly structure of a cold-drying cylinder and a filter cylinder according to the present application;
[0051] Figure 5 Fig. 5 is a sectional view of an exemplary A-A plane in Fig. 1 according to the present application; Figure 4
[0052] Figure 6 Fig. 6 is a perspective view of an exemplary assembly structure of an air inlet pipe, a transverse partition plate, and a refrigeration pipe according to the present application;
[0053] Figure 7 Fig. 7 is a perspective view of an exemplary assembly structure of an air inlet pipe and a refrigeration pipe according to the present application;
[0054] Figure 8 Fig. 8 is a perspective view of an exemplary filter assembly according to the present application. DETAILED DESCRIPTION
[0055] In the description of the present application, it should be understood that the terms "center", "longitudinal", "transverse", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", and the like indicate the orientation or positional relationship shown in the drawings based on the orientation or positional relationship, and are only for the convenience of describing the present application and simplifying the description, and therefore cannot be understood as indicating or implying that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as limiting the present application. In the description of the present application, unless otherwise stated, the meaning of "a plurality of" is two or more.
[0056] Referring to Fig. 1, an exemplary energy-saving air purification system for a factory building according to the present application includes a cold-drying cylinder 10, a filter cylinder 20, a circulating pump (not shown), a refrigeration assembly 30, a connecting hose (not shown), an inlet hose (not shown), and an outlet hose (not shown); Figures 1-8 The cold-drying cylinder 10 includes a first cylinder body 11, an air inlet pipe 12, a transverse partition plate 14, a drainage guide 15, and a first connecting pipe 13.
[0057]
[0058] The first cylinder 11 is vertically placed, the transverse partition plate 14 is installed at the bottom of the first cylinder 11, and the transverse partition plate 14 is transversely placed; a plurality of through holes A are formed in the transverse partition plate 14;
[0059] The air inlet pipe 12 is vertically placed and sequentially penetrates the top surface of the first cylinder 11 and the transverse partition plate 14;
[0060] The water drainage guide pipe 15 is installed at the bottom end of the first cylinder 11;
[0061] The first connecting pipe is installed at the upper portion of the first cylinder 11 and is connected with the filter cylinder 20;
[0062] The refrigeration pipe line 33 of the refrigeration assembly 30 penetrates the first cylinder 11 and is spirally wound on the air inlet pipe 12;
[0063] The filter cylinder 20 is connected with the inlet end of the circulating pump through the connecting hose, and the outlet end of the circulating pump is connected with one end of the outlet hose;
[0064] The top end of the air inlet pipe 12 is connected with one end of the inlet hose;
[0065] The other end of the inlet hose and the other end of the outlet hose are respectively used for communication with the factory building.
[0066] The energy-saving air purification system for a factory building of the present application purifies most of the water vapor and impurities in the air through condensation and drying of the cold-drying cylinder 10, filters the air through the filter cylinder 20, and finally returns the clean air to the factory building through the outlet hose. After this cycle, the air in the factory building is purified. In the whole air circulation process, the circulating pump is used as a power source.
[0067] In some preferred embodiments, the filter cylinder 20 comprises a second cylinder 21, a vertical partition plate 25, a second connecting pipe 22, an air outlet pipe 23, a filter assembly 24, and a blowdown pipe 26;
[0068] The second connecting pipe 22 and the air outlet pipe 23 are respectively installed at the two sides of the upper portion of the second cylinder 21;
[0069] The filter assembly 24 is installed in the second connecting pipe 22, and the second connecting pipe 22 is connected with the first connecting pipe 13;
[0070] The vertical partition plate 25 is vertically placed in the second cylinder 21, and the second connecting pipe 22 and the air outlet pipe 23 are respectively located at the two sides of the vertical partition plate 25;
[0071] The vertical partition plate 25 is arranged in the middle upper part of the second cylinder 21 and separates the inner cavity of the second cylinder 21 into two communicating chambers.
[0072] The drain pipe 26 is arranged at the bottom end of the second cylinder 21.
[0073] The air outlet pipe 23 is connected with the circulating pump through the connecting hose.
[0074] In the present application, the filter cylinder 20 is not only provided with the filter assembly 24 but also provided with the vertical partition plate 25. On one hand, the vertical partition plate 25 filters the air. On the other hand, when the filtered air impacts on the vertical partition plate 25, dust and water droplets are gathered and then fall along the wall surface of the vertical partition plate, thereby further purifying the air.
[0075] The filter assembly 24 of the present application can be any structure form in the prior art.
[0076] The steam-water separator is arranged on the drain pipe at the bottom of the filter cylinder 20, thereby automatically draining water.
[0077] In some preferred embodiments, the inner diameters of the first connecting pipe 13, the second connecting pipe 22 and the air outlet pipe 23 are respectively greater than the inner diameter of the air inlet pipe 12.
[0078] The ratio of the inner diameter of the first cylinder 11 to the inner diameter of the air inlet pipe 12 is 20:1-5:1.
[0079] In other preferred embodiments, the inner diameters of the first connecting pipe 13, the second connecting pipe 22 and the air outlet pipe 23 are the same.
[0080] Since the inner diameter of the first connecting pipe 13 is greater than the inner diameter of the air inlet pipe 12, air is more easily flowed out of the first cylinder 11 than flowed into the first cylinder 11, thereby reducing the pressure loss of the flow through the first cylinder.
[0081] In some preferred embodiments, the refrigeration assembly 30 comprises a compressor, a condenser 31, a liquid storage tank 32, an expansion valve and a refrigeration pipeline 33.
[0082] The refrigeration pipeline 33 is sequentially connected with the compressor, the condenser 31, the liquid storage tank 32, the expansion valve and the air inlet pipe 12 and forms a circulating loop.
[0083] The compressor is used for pressurizing refrigerant.
[0084] The condenser 31 is used for cooling the increased refrigerant.
[0085] The liquid storage tank 32 is used for storing liquid-phase refrigerant in the circulating loop.
[0086] The expansion valve is used to depressurize the refrigerant to generate low-temperature refrigerant;
[0087] The outer wall of the portion of the air inlet pipe 12 located inside the first cylinder 11 is spirally wound with the refrigeration pipe 33 for cooling the air inlet by low-temperature refrigerant.
[0088] In this application, the refrigeration assembly 30 mainly plays a role in providing cold energy to promote the cooling and impurity removal of the air in the first cylinder 11.
[0089] In some preferred embodiments, the inner diameter of the first cylinder 11 is greater than the inner diameter of the second cylinder 21. When the inner diameter of the first cylinder 11 is greater than the inner diameter of the second cylinder 21, it can be more energy-efficient, and the cooling effect of the air in the first cylinder is better.
[0090] In some preferred embodiments, a base 40, a first support rod 51, and a second support rod 52 are further included.
[0091] The bottom of the first cylinder 11 is fixedly installed on the base 40 by a plurality of first support rods 51.
[0092] The bottom of the second cylinder 21 is fixedly installed on the base 40 by a plurality of second support rods 52.
[0093] In some preferred embodiments, the refrigeration pipe 33 spirally wound around the air inlet pipe 12 has an air inlet end located at the bottom of the air inlet pipe 12 and an air outlet end located at the upper portion of the air inlet pipe 12.
[0094] In this application, the refrigeration pipe 33 is wound around the air inlet pipe 12, thereby transferring cold energy to the air inlet pipe 12, and then cooling the air inlet; at the same time, the cold energy is also transferred to the air in the first cylinder 11, and the air is cooled for the first time when it enters the air inlet pipe 12; then the air rises from the bottom of the first cylinder 11, and the space between the air inlet pipe and the first cylinder is cooled for the second time.
[0095] In some preferred embodiments, the first connecting pipe 13 and the second connecting pipe 22 are connected by flanges.
[0096] The inner diameters of the air inlet pipe 12 and the air outlet pipe 23 are equal.
[0097] In some preferred embodiments, an automatic water drainage valve is installed on each of the drainage guide 15 and the sewage pipe 26. The automatic water drainage valve mentioned here can be a steam-water separator.
[0098] In some preferred embodiments, the total cross-sectional area of the plurality of through holes A is greater than the cross-sectional area of the air inlet pipe 12.
[0099] The application realizes the combination of two functions, the first is the refrigeration function, and the second is the air purification function, and the two functions are realized by a set of system connection, which is inseparable, and the technical effects brought by this include not only energy saving, but also better purification and refrigeration effects.
[0100] The traditional air refrigeration and purification are two independent links, and the essence device can be arranged in the refrigeration circulating device, but the technical scheme of the application is more optimal, because the first cylinder 11 for refrigeration adopted by the application has a large enough inner cavity, so that the pressure loss is small, and the air flow speed is fast enough; secondly, in the air inlet precooling process, the cooling effect is good enough, and the process of continuous cooling is realized, and then the condensed water droplets are discharged from the bottom end of the first cylinder 11, and in the process of cooling air, the impurities in the air are also taken away, realizing the first air purification.
[0101] Then, when entering the second cylinder 21, the air is purified and filtered once, and then the air flow in the second cylinder 21 first goes down and then rises, realizing water condensation and discharge from the bottom end of the cylinder again, and finally the air entering the circulating pump is clean enough and low enough in temperature, and the cooled air returns to the factory building, realizing the air circulation.
[0102] In order to ensure the good air circulation effect in the factory building, the inlet hose is connected to the bottom of the factory building, and the outlet hose is connected to the upper part or the top of the factory building.
[0103] The above-described embodiments only express several embodiments of the application, and the description is more specific and detailed, but it cannot be understood as a limitation on the scope of the application. It should be pointed out that for ordinary skilled in the art, without departing from the concept of the application, a number of modifications and improvements can be made, which belong to the protection scope of the application.
Claims
1. An energy efficient air purification system for a factory building, characterized by: The cold-drying cylinder, the filter cylinder, the circulating pump, the refrigeration assembly, the connecting hose, the inlet hose and the outlet hose are connected to form a refrigeration system. The cold-drying cylinder comprises a first cylinder body, an air inlet pipe, a horizontal partition plate, a drainage guide, and a first connecting pipe. The first cylinder body is vertically placed, the horizontal partition plate is installed at the bottom of the first cylinder body, and the horizontal partition plate is horizontally placed. A plurality of through holes are formed in the horizontal partition plate. The air inlet pipe is vertically placed and penetrates the top surface of the first cylinder body and the horizontal partition plate. The drainage guide is installed at the bottom end of the first cylinder body. The first connecting pipe is installed at the upper part of the first cylinder body and connected to the filter cylinder. The refrigeration pipe of the refrigeration assembly penetrates the first cylinder body and is spirally wound on the air inlet pipe. The filter cylinder is connected to the inlet end of the circulating pump through the connecting hose, and the outlet end of the circulating pump is connected to one end of the outlet hose. The top end of the air inlet pipe is connected to one end of the inlet hose.
2. The energy efficient air cleaning system for a factory building as claimed in claim 1 wherein: The other end of the inlet hose and the other end of the outlet hose are respectively used for communication with the factory building. The filter cylinder comprises a second cylinder body, a vertical partition plate, a second connecting pipe, an air outlet pipe, a filter assembly, and a blowdown pipe. The second connecting pipe and the air outlet pipe are respectively installed at the two sides of the upper part of the second cylinder body. The filter assembly is installed in the second connecting pipe, and the second connecting pipe is connected to the first connecting pipe. The vertical partition plate is vertically placed in the second cylinder body, and the second connecting pipe and the air outlet pipe are respectively located at the two sides of the vertical partition plate. The vertical partition plate is placed at the middle upper part of the second cylinder body and separates the inner cavity of the second cylinder body into two communicating chambers. The blowdown pipe is installed at the bottom end of the second cylinder body.
3. The energy efficient air cleaning system for a factory building as claimed in claim 2 wherein: The air outlet pipe is connected to the circulating pump through the connecting hose. The inner diameters of the first connecting pipe, the second connecting pipe, and the air outlet pipe are respectively greater than the inner diameter of the air inlet pipe.
4. The energy efficient air cleaning system for a factory building as claimed in claim 2 wherein: The ratio of the inner diameter of the first cylinder body to the inner diameter of the air inlet pipe is 20:1-5:
1. The refrigeration assembly comprises a compressor, a condenser, a liquid storage tank, an expansion valve, and a refrigeration pipe. The refrigeration pipe is sequentially connected to the compressor, the condenser, the liquid storage tank, the expansion valve, and the air inlet pipe to form a circulation loop. The compressor is used for pressurizing the refrigerant. The condenser is used for cooling the increased refrigerant. The liquid storage tank is used for storing the liquid-phase refrigerant in the circulation loop. The expansion valve is used for depressurizing the refrigerant to generate low-temperature refrigerant.
5. The energy efficient air cleaning system for a factory building as claimed in claim 3 wherein: The outer wall of the part of the air inlet pipe in the first cylinder body is spirally wound with the refrigeration pipe, which is used for cooling the air inlet through the low-temperature refrigerant.
6. The energy efficient air cleaning system for a factory building as claimed in claim 3 wherein: The inner diameter of the first cylinder body is greater than the inner diameter of the second cylinder body. The base, the first support rod, and the second support rod are further included. The bottom of the first cylinder body is fixedly installed on the base through a plurality of first support rods.
7. The energy efficient air cleaning system for a factory building as claimed in claim 4 wherein: The bottom of the second cylinder body is fixedly installed on the base through a plurality of second support rods.
8. The energy efficient air cleaning system for a factory building as claimed in claim 4 wherein: The refrigeration pipe spirally wound around the air inlet pipe has an air inlet end at the bottom of the air inlet pipe and an air outlet end at the upper part of the air inlet pipe. The first connecting pipe and the second connecting pipe are connected through flanges. The inner diameter of the air inlet pipe is equal to that of the air outlet pipe.
9. The energy efficient air cleaning system for a factory building as claimed in any one of the claims 2 to 8 wherein: An automatic drainage valve is installed on the drainage pipe and the sewage pipe respectively.
10. The energy efficient air cleaning system for a factory building as claimed in claim 9 wherein: The total cross-sectional area of the plurality of through holes is greater than the cross-sectional area of the air inlet pipe.