Medical sponge forming machine

By equipping a medical sponge molding machine with a smoke extraction component, a medical sponge molding machine with a smoke extraction component was designed, which solved the problem of medical sponge molding. By equipping the medical sponge molding machine with a smoke extraction component, the problem of smoke and fiber purification during the edge cutting process of medical sponge was solved, and the safety of the working environment was improved.

CN224074549UActive Publication Date: 2026-04-03SHENZHEN SIPANJI BIOTECHNOLOGY CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-26
Publication Date
2026-04-03

AI Technical Summary

Technical Problem

The fumes and sponge fibers generated during the cutting process of medical sponges can be easily inhaled by workers, affecting their working environment and health.

Method used

A medical sponge molding machine was designed, equipped with a smoke extraction component and a smoke purifier. The smoke generated during cutting is drawn in through the smoke extraction pipe and then discharged after being purified by the smoke purifier, reducing the risk of smoke inhalation by workers.

Benefits of technology

It effectively removes fumes and sponge fibers generated during the cutting process, improving the safety of the working environment and protecting the health of workers.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a medical sponge forming machine which comprises a cutting machine tool, a processing mechanism is arranged at the top of the cutting machine tool, and the processing mechanism can cut medical sponge raw materials to remove smoke; the machining mechanism comprises a pressing and holding assembly, a cutting assembly, a smoke suction assembly and a supporting assembly, the cutting assembly comprises a second hydraulic cylinder and a supporting plate, the second hydraulic cylinder is mounted at the top of the top plate, the output end of the second hydraulic cylinder is connected with the supporting plate, and a first supporting rod is fixedly mounted at the bottom of the supporting plate; a smoke exhaust assembly is arranged on a sponge processing machine tool, when the heated electric heating wires cut edges of sponge, generated smoke and sponge fibers are sucked into a smoke exhaust pipe immediately, the smoke exhaust pipe is used for exhausting smoke, the smoke exhaust pipe is used for exhausting smoke, the smoke exhaust pipe is used for exhausting smoke, the smoke exhaust pipe is used for exhausting smoke, and the smoke exhaust assembly is used for exhausting smoke and sponge fibers when the heated electric heating wires cut the edges of the sponge. The smoke is exhausted after being purified by the smoke purifier, so that the situation that the smoke is inhaled by workers is reduced.
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Description

Technical Field

[0001] This utility model relates to the field of sponge processing equipment, specifically a medical sponge molding machine. Background Technology

[0002] Medical sponges are commonly used medical consumables in surgery, serving as fillers, quickly stopping bleeding, preventing adhesions, and accelerating wound healing. Medical sponges are made from collagen obtained through biological purification of bovine Achilles tendons. At this stage, the semi-finished medical sponge is relatively soft and has a large volume. To cut the sponge into shape, heated electric wires are used to trim the irregular edges of the sponge. However, while the heated wires are trimming the sponge, smoke and floating sponge fibers are generated, which can be easily inhaled by workers.

[0003] Therefore, it is necessary to propose a medical sponge molding machine. Utility Model Content

[0004] The purpose of this invention is to provide a medical sponge molding machine to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a medical sponge molding machine, including a cutting machine tool,

[0006] The top of the cutting machine tool is equipped with a processing mechanism that can cut and remove smoke from medical sponge raw materials;

[0007] The processing mechanism includes a holding assembly, a cutting assembly, a fume extraction assembly, and a support assembly;

[0008] The smoking assembly includes a smoking tube, a connecting square tube, and a nozzle. The smoking tube is fixedly connected to the end of the support plate. The connecting square tube is fixedly installed inside the smoking tube. The nozzle is threaded at the bottom of the smoking tube. A connecting nozzle is threaded on the side wall of the smoking tube.

[0009] The smoke extraction assembly also includes a corrugated pipe and a smoke purifier. One end of the corrugated pipe is inserted into a connector, and the other end of the corrugated pipe is inserted into the air inlet at the top of the smoke purifier.

[0010] Preferably, the support assembly includes a second support rod and a top plate, wherein the second support rod is bolted to both ends of the cutting machine tool, and the top plate is fixedly mounted on the top of the second support rod.

[0011] Preferably, the pressing assembly includes a first hydraulic cylinder and a pressing plate, wherein the first hydraulic cylinder is installed at the top center of the top plate, and the output end of the first hydraulic cylinder is connected to the pressing plate.

[0012] Preferably, the cutting assembly includes a second hydraulic cylinder and a support plate. The second hydraulic cylinder is mounted on the top of the top plate, and the output end of the second hydraulic cylinder is connected to the support plate. A first support rod is fixedly mounted on the bottom of the support plate, and a first heating wire is fixedly connected to the lower end of the first support rod. Second heating wires are installed at both ends of the first heating wire.

[0013] Preferably, an electrical control box is mounted on the side wall of the second support rod by screws, and the electrical control box is electrically connected to the first hydraulic cylinder, the second hydraulic cylinder, and the first heating wire.

[0014] Additional aspects and advantages of this invention will be set forth in part in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention.

[0015] Beneficial effects:

[0016] By equipping the sponge processing machine with a smoke extraction component, when the heated heating wire cuts the edge of the sponge, the resulting smoke and sponge fibers are immediately drawn into the smoke extraction pipe, purified by the smoke purifier, and then discharged, reducing the chance of workers inhaling the smoke. Attached Figure Description

[0017] Figure 1 A schematic diagram of a medical sponge molding machine. Figure 1 ;

[0018] Figure 2 A schematic diagram of a medical sponge molding machine. Figure 2 ;

[0019] Figure 3 A schematic diagram of the installation of a smoke extraction pipe in a medical sponge molding machine;

[0020] Figure 4 This is a schematic diagram of the installation of the first heating wire in a medical sponge molding machine.

[0021] In the diagram: 1. Cutting machine tool; 2. Holding assembly; 21. First hydraulic cylinder; 22. Holding plate; 3. Cutting assembly; 31. Second hydraulic cylinder; 32. Support plate; 33. First support rod; 34. First heating wire; 35. Second heating wire; 4. Smoke extraction assembly; 41. Smoke extraction pipe; 42. Connecting square tube; 43. Nozzle; 44. Connecting nozzle; 45. Corrugated pipe; 46. Smoke purifier; 5. Support assembly; 51. Second support rod; 52. Top plate; 6. Electrical control box; 100. Machining mechanism. Detailed Implementation

[0022] The embodiments of this utility model are described in detail below. Examples of these embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain this utility model, and should not be construed as limiting this utility model.

[0023] like Figures 1-4 ;

[0024] A medical sponge molding machine includes a cutting machine tool 1, which supports the cutting and processing of medical sponge. A processing mechanism 100 is provided on the top of the cutting machine tool 1. The processing mechanism 100 can cut and remove smoke from the medical sponge raw material. The processing mechanism 100 includes a holding component 2, a cutting component 3, a smoke extraction component 4, and a support component 5.

[0025] Furthermore, the support assembly 5 includes a second support rod 51 and a top plate 52. The second support rod 51 is bolted to both ends of the cutting machine tool 1. The second support rod 51 is easy to disassemble. The top plate 52 is fixedly installed on the top of the second support rod 51. The second support rod 51 and the top plate 52 are used to support and install the first hydraulic cylinder 21 and the second hydraulic cylinder 31.

[0026] Furthermore, the pressing assembly 2 includes a first hydraulic cylinder 21 and a pressing plate 22. The first hydraulic cylinder 21 is installed at the top center of the top plate 52. The output end of the first hydraulic cylinder 21 is connected to the pressing plate 22. The first hydraulic cylinder 21 supports the lifting and lowering of the pressing plate 22. The pressing plate 22 presses down the medical sponge to position the sponge, which is convenient for subsequent cutting of the sponge edges.

[0027] Furthermore, the cutting assembly 3 includes a second hydraulic cylinder 31 and a support plate 32. The second hydraulic cylinder 31 is mounted on the top of the top plate 52 and is used to support the lifting and lowering of the first heating wire 34. The output end of the second hydraulic cylinder 31 is connected to the support plate 32, which is used to support the installation of the smoke extraction pipe 41. A first support rod 33 is fixedly mounted on the bottom of the support plate 32 and is used to support the installation of the first heating wire 34. The lower end of the first support rod 33 is fixedly connected to the first heating wire 34, which is heated by electricity. A heating wire 34 conducts heat to a second heating wire 35. The second heating wire 35 is installed at both ends of the first heating wire 34. The first heating wire 34 and the second heating wire 35 descend after being heated, and the edges of the sponge are cut off quickly and neatly. The second heating wire 35 cuts off the edges of the sponge, making it easy for the cut edges of the sponge to fall off. The side wall of the second support rod 51 is equipped with an electrical control box 6 by screws. The electrical control box 6 is electrically connected to the first hydraulic cylinder 21, the second hydraulic cylinder 31 and the first heating wire 34 respectively. The electrical control box 6 is connected to an external power supply.

[0028] Furthermore, the smoking assembly 4 includes a smoking pipe 41, a connecting square tube 42, and a nozzle 43. The smoking pipe 41 is fixedly connected to the end of the support plate 32. Both the smoking pipe 41 and the connecting square tube 42 are hollow inside, and the interiors of the connecting square tube 42 and the smoking pipe 41 are connected. The connecting square tube 42 is fixedly installed inside the smoking pipe 41. The smoke generated by the sponge cutting is drawn in through the connecting square tube 42 and the smoking pipe 41. The nozzle 43 is threaded at the bottom of the smoking pipe 41, and the smoking pipe 41 draws in smoke through the nozzle 43. The nozzle 43 can be disassembled and replaced. The side wall of the smoking pipe 41 is threaded. The smoke extraction assembly 4 is equipped with a connector 44, which is detachable and replaceable. The connector 44 is used to connect to the corrugated pipe 45. The smoke extraction assembly 4 also includes the corrugated pipe 45 and a smoke purifier 46. The smoke purifier 46 is model SRA-200XP. The smoke purifier 46 is used to extract and filter smoke. One end of the corrugated pipe 45 is inserted into the connector 44, and the other end of the corrugated pipe 45 is inserted into the air inlet at the top of the smoke purifier 46. The smoke drawn into the smoke extraction pipe 41 is transported to the smoke purifier 46 through the corrugated pipe 45.

[0029] The working principle of this utility model is as follows: The first hydraulic cylinder 21 is installed at the top center of the top plate 52. The output end of the first hydraulic cylinder 21 is connected to the pressure plate 22. The first hydraulic cylinder 21 can raise and lower the pressure plate 22 multiple times to press down the sponge on the cutting machine tool 1. The pressure plate 22 presses down the sponge. The first heating wire 34 and the second heating wire 35 are energized and preheated. The output end of the second hydraulic cylinder 31 pushes down, causing the first heating wire 34 and the second heating wire 35 to descend, activating the smoke purifier 46. The first heating wire 34 quickly cuts the edge of the sponge around the pressure plate 22, while the second heating wire 35 cuts the edge of the sponge, making it easier to cut. The cut edges of the sponge fall off, and the smoke and sponge fibers generated during cutting are drawn into the smoke extraction pipe 41 through the nozzle 43. The end of the support plate 32 is fixedly connected to the smoke extraction pipe 41, and a square tube 42 is fixedly installed inside the smoke extraction pipe 41. A connecting nozzle 44 is threaded onto the side wall of the smoke extraction pipe 41. One end of the corrugated pipe 45 is inserted into the connecting nozzle 44, and the other end of the corrugated pipe 45 is inserted into the air inlet at the top of the smoke purifier 46. The smoke is transported into the smoke purifier 46 through the smoke extraction pipe 41 and the corrugated pipe 45. The smoke purifier 46 extracts the smoke and filters and purifies it before discharging it, reducing the chance of smoke being inhaled by workers.

[0030] Although the present invention has been described above with reference to embodiments, various modifications can be made and components can be replaced with equivalents without departing from the scope of the present invention. In particular, as long as there is no structural conflict, the features in the embodiments disclosed in this invention can be combined with each other in any way. The lack of an exhaustive description of these combinations in this specification is merely for the sake of brevity and resource conservation. Therefore, the present invention is not limited to the specific embodiments disclosed herein, but includes all technical solutions falling within the scope of the claims.

Claims

1. A medical sponge forming machine, comprising a cutting machine (1), characterized in that: the top of the cutting machine (1) is provided with a processing mechanism (100), which can cut off the smoke of the medical sponge raw material; the processing mechanism (100) comprises a pressing assembly (2), a cutting assembly (3), a smoke extraction assembly (4) and a supporting assembly (5); the smoke extraction assembly (4) comprises a smoke extraction pipe (41), a connecting square pipe (42) and a nozzle (43), the end of the supporting plate (32) is fixedly connected with the smoke extraction pipe (41), the inside of the smoke extraction pipe (41) is fixedly installed with the connecting square pipe (42), the bottom of the smoke extraction pipe (41) is threadedly installed with the nozzle (43), and the side wall of the smoke extraction pipe (41) is threadedly installed with a connecting nozzle (44); the smoke extraction assembly (4) further comprises a corrugated pipe (45) and a smoke purifier (46), one end of the corrugated pipe (45) is inserted into the connecting nozzle (44), and the other end of the corrugated pipe (45) is inserted into the air inlet nozzle at the top of the smoke purifier (46).

2. A medical sponge forming machine according to claim 1, wherein: the supporting assembly (5) comprises a second supporting rod (51) and a top plate (52), the second supporting rod (51) is bolted at both ends of the cutting machine (1), and the top plate (52) is fixedly installed at the top of the second supporting rod (51).

3. A medical sponge forming machine according to claim 2, wherein: the pressing assembly (2) comprises a first hydraulic cylinder (21) and a pressing plate (22), the first hydraulic cylinder (21) is installed at the top middle position of the top plate (52), and the output end of the first hydraulic cylinder (21) is connected with the pressing plate (22).

4. A medical sponge forming machine according to claim 3, wherein: the cutting assembly (3) comprises a second hydraulic cylinder (31) and a supporting plate (32), the second hydraulic cylinder (31) is installed at the top of the top plate (52), the output end of the second hydraulic cylinder (31) is connected with the supporting plate (32), the bottom of the supporting plate (32) is fixedly installed with a first supporting rod (33), the lower end of the first supporting rod (33) is fixedly connected with a first electric heating wire (34), and the two ends of the first electric heating wire (34) are installed with second electric heating wires (35).

5. A medical sponge forming machine according to claim 4, wherein: the side wall of the second supporting rod (51) is screw-installed with an electric control box (6), and the electric control box (6) is electrically connected with the first hydraulic cylinder (21), the second hydraulic cylinder (31) and the first electric heating wire (34) respectively.