Nitrogen powder spraying refining device of alloy smelting furnace
By designing components such as nozzles, rectangular tubes, and corrugated pipes inside the alloy smelting furnace and using a motor to drive gear meshing rotation, uniform spraying of refining agent in the smelting furnace is achieved, solving the problem of uneven spraying of refining agent in existing technologies and improving refining efficiency and product quality.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-29
- Publication Date
- 2026-04-03
AI Technical Summary
In existing technologies, the refining agent mixed with nitrogen cannot be evenly sprayed into the alloy melting furnace, resulting in a decline in product quality.
An auxiliary uniform powder spraying assembly was designed, comprising a nozzle, a rectangular tube, a corrugated tube, and a drive motor. The motor drives the connecting rod and gears to rotate the rotating ring, thereby achieving uniform spraying of the refining agent in the smelting furnace.
It achieves uniform spraying of refining agent in the smelting furnace, improving refining efficiency and product quality.
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Figure CN224077450U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of refining technology, specifically to a nitrogen powder injection refining device for an alloy melting furnace. Background Technology
[0002] In the production of alloy materials, smelting is a crucial step. The smelting process not only requires heating the metal raw materials to a molten state, but also refining the melt to remove impurities such as gases and inclusions, thereby improving the purity and performance of the alloy.
[0003] Application number CN201720744689.8 discloses an aluminum alloy powder spraying refining device, including a smelting furnace. A placement plate is positioned above the smelting furnace, and the placement plate is connected to the top of the smelting furnace via several support columns. A drive box is located on the top of the placement plate, and a motor is installed inside the drive box. A gear is mounted on one end of the motor's output shaft. Beneficial effects: This invention uses a motor and a pressure control valve to spray a refining agent into the smelting furnace, replacing manual refining. By spraying nitrogen gas and the refining agent into the smelting furnace, the nitrogen and refining agent work together to achieve a dual refining effect. The output shaft of the motor drives gear one, indirectly driving gear two, which in turn drives a graphite rotor to rotate via a connecting rod. This causes the nitrogen-mixed refining agent to be sprayed out from through holes on the outer surface of the graphite rotor, fully contacting the molten aluminum, thereby separating inclusions and hydrogen from the molten aluminum, greatly improving refining efficiency.
[0004] However, the above solution still has some problems when used: when using the above solution, it is impossible to spray the refining agent mixed with nitrogen evenly into the interior of the smelting furnace. It can only spray one part, which affects the quality of the product after production. Utility Model Content
[0005] To address the problem that the above-mentioned solutions cannot evenly spray the nitrogen-mixed refining agent into the interior of the smelting furnace, and can only spray one part, thus affecting the quality of the product after production, the purpose of this utility model is to provide a nitrogen powder spraying refining device for alloy smelting furnaces.
[0006] To solve the above technical problems, the present invention adopts the following technical solution: a nitrogen powder spraying refining device for an alloy smelting furnace, comprising a smelting furnace and a nitrogen cylinder, wherein a furnace cover is installed on the smelting furnace, a first rotating ring is rotatably provided inside the furnace cover, a support rod is fixedly provided on the upper surface of the furnace cover, a fixed plate is fixedly provided at the upper end of the support rod, a second rotating ring rotates inside the fixed plate, an extension plate is fixedly provided on the outer surface of the fixed plate, a first connecting pipe is provided on the extension plate, a powder spraying machine is fixedly provided on the extension plate, a conduit is provided on one side of the powder spraying machine, the other end of the conduit is connected to the first connecting pipe, a second connecting pipe is provided on the nitrogen cylinder, an assembly component is connected to the second connecting pipe and the first connecting pipe, and an auxiliary uniform powder spraying component is connected to the fixed plate and the second rotating ring;
[0007] The auxiliary uniform powder spraying assembly includes a nozzle, a vertical tube inside the first rotating ring and the second rotating ring, the nozzle being fixedly connected to the lower end of the vertical tube, a rectangular tube being fixedly provided at the upper end of the nozzle, a fixed shell being fixedly provided on the upper surface of the fixed plate, a drive motor being disposed inside the fixed shell, a corrugated pipe being fixedly provided on one side of the rectangular tube, the corrugated pipe being connected to the first connecting pipe, a drive motor being fixedly provided on the upper surface of the fixed plate, a connecting rod being provided at the output end of the drive motor, the connecting rod penetrating the fixed plate, a first gear being fixedly sleeved on the outer surface of the connecting rod, and a gear ring being fixedly sleeved on the outer surface of the second rotating ring, the first gear meshing with the gear ring.
[0008] Preferably, the assembly includes a circular hole, and a fixing block is fixedly provided on the outer surface of both the first connecting pipe and the second connecting pipe. The circular hole is opened inside the fixing block, and a bolt is movably inserted into the circular hole. A nut is threaded on the outer surface of the bolt, and the nut is in movable contact with the side of the fixing block.
[0009] Compared with the prior art, the beneficial effects of this utility model are as follows:
[0010] This invention allows nitrogen and refining agent to be injected into the furnace by activating the valve on the second connecting pipe in conjunction with the powder sprayer. Activating the drive motor rotates the connecting rod, which in turn rotates the first gear. The first gear drives the meshing gear ring to rotate, thereby rotating the second rotating ring. The second rotating ring, through a vertical pipe, causes the first rotating ring to rotate. The corrugated pipe ensures that the refining agent is evenly sprayed inside the furnace, improving refining quality. Attached Figure Description
[0011] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0012] Figure 1 This is a schematic diagram of the structure of this utility model.
[0013] Figure 2 This is a schematic diagram of the vertical tube structure of this utility model.
[0014] Figure 3 This is a schematic diagram of the toothed ring structure of this utility model.
[0015] Figure 4 This is a schematic diagram of the fixed disk structure of this utility model.
[0016] Figure 5 This is a schematic diagram of the assembly component structure of this utility model.
[0017] In the diagram: 1. Smelting furnace; 11. Furnace cover; 12. First rotating ring; 2. Support rod; 21. Fixed plate; 22. Second rotating ring; 3. Auxiliary uniform powder spraying assembly; 31. Vertical pipe; 32. Nozzle; 33. Rectangular tube; 34. Corrugated pipe; 35. Drive motor; 351. Fixed shell; 36. Connecting rod; 37. First gear; 38. Gear ring; 39. Limiting ring; 4. Extension plate; 41. First connecting pipe; 5. Nitrogen cylinder; 51. Second connecting pipe; 6. Powder spraying machine; 62. Conduit; 7. Assembly assembly; 71. Fixed block; 72. Round hole; 73. Bolt; 74. Nut; 75. Sealing groove; 76. Sealing ring. Detailed Implementation
[0018] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0019] Example: Figure 1-5As shown, this utility model provides a nitrogen powder spraying refining device for an alloy smelting furnace, including a smelting furnace 1 and a nitrogen cylinder 5. A furnace cover 11 is installed on the smelting furnace 1. A first rotating ring 12 is rotatably provided inside the furnace cover 11. A support rod 2 is fixedly provided on the upper surface of the furnace cover 11. A fixed plate 21 is fixedly provided at the upper end of the support rod 2. A second rotating ring 22 rotates inside the fixed plate 21. An extension plate 4 is fixedly provided on the outer surface of the fixed plate 21. A first connecting pipe 41 is provided on the extension plate 4. A powder spraying machine 6 is fixedly provided on the extension plate 4. A conduit 62 is provided on one side of the powder spraying machine 6. The other end of the conduit 62 is connected to the first connecting pipe 41. A second connecting pipe 51 is provided on the nitrogen cylinder 5. An assembly component 7 is connected to the second connecting pipe 51 and the first connecting pipe 41. An auxiliary uniform powder spraying component 3 is connected to the fixed plate 21 and the second rotating ring 22.
[0020] The auxiliary uniform powder spraying assembly 3 includes a nozzle 32. A vertical tube 31 is provided inside the first rotating ring 12 and the second rotating ring 22. The nozzle 32 is fixedly connected to the lower end of the vertical tube 31. A rectangular tube 33 is fixedly provided at the upper end of the nozzle 32. A corrugated tube 34 is fixedly provided on one side of the rectangular tube 33. The corrugated tube 34 is connected to the first connecting tube 41. A drive motor 35 is fixedly provided on the upper surface of the fixed disk 21. A connecting rod 36 is provided at the output end of the drive motor 35. The connecting rod 36 passes through the fixed disk 21. A first gear 37 is fixedly sleeved on the outer surface of the connecting rod 36. A toothed ring 38 is fixedly sleeved on the outer surface of the second rotating ring 22. The first gear 37 meshes with the toothed ring 38. A fixed shell 351 is fixedly provided on the upper surface of the fixed disk 21. The drive motor 35 is disposed inside the fixed shell 351 for protection. The support rod 2 is provided with... Two support rods 2 are symmetrically arranged between the furnace cover 11 and the fixed plate 21 to improve the stability of the support. The fixed plate 21 and the furnace cover 11 are rotatably provided with limiting rings 39. One limiting ring 39 is fixedly connected to the first rotating ring 12, and the other limiting ring 39 is fixedly connected to the second rotating ring 22 to prevent the limiting ring 39 from disengaging. By starting the valve on the second connecting pipe 51 and cooperating with the powder sprayer 6, nitrogen and refining agent can be sprayed into the furnace 1. The nitrogen and refining agent work together to achieve a double refining effect. By starting the drive motor 35, the connecting rod 36 can be rotated. The rotation of the connecting rod 36 can cause the first gear 37 to rotate. The first gear 37 drives the gear ring 38 that meshes with it to rotate, thereby causing the second rotating ring 22 to rotate. The second rotating ring 22 can cause the first rotating ring 12 to rotate through the vertical pipe 31. The refining agent can be evenly sprayed into the furnace 1 through the corrugated pipe 34 to improve the refining quality.
[0021] The assembly component 7 includes a circular hole 72. Fixing blocks 71 are fixedly provided on the outer surfaces of both the first connecting pipe 41 and the second connecting pipe 51. The circular hole 72 is opened inside the fixing block 71. A bolt 73 is movably inserted into the circular hole 72. A nut 74 is threaded onto the outer surface of the bolt 73. The nut 74 is in movable contact with the side of the fixing block 71. A sealing groove 75 is opened on one side of the first connecting pipe 41, and a sealing ring 76 is fixedly provided on one side of the second connecting pipe 51. The sealing ring 76 is movably fitted with the inner surface of the sealing groove 75, improving the sealing performance after connection. Assembly is convenient by aligning the first connecting pipe 41 and the second connecting pipe 51 on the nitrogen cylinder 5, inserting the bolt 73 into the corresponding circular hole 72, and then connecting them with the nut 74.
[0022] Working principle: In use, the first connecting pipe 41 and the second connecting pipe 51 on the nitrogen cylinder 5 are aligned, and then the bolt 73 is inserted into the corresponding round hole 72, and then connected by the nut 74 for easy assembly. By activating the valve on the second connecting pipe 51, nitrogen and refining agent can be sprayed into the furnace 1 in conjunction with the powder sprayer 6. The nitrogen and refining agent work together to achieve a double refining effect. By activating the drive motor 35, the connecting rod 36 can be rotated. The rotation of the connecting rod 36 can rotate the first gear 37. The first gear 37 drives the meshing gear ring 38 to rotate, thereby rotating the second rotating ring 22. The second rotating ring 22 can rotate the first rotating ring 12 through the vertical pipe 31. The refining agent can be evenly sprayed into the furnace 1 through the corrugated pipe 34 to improve the refining quality.
[0023] Obviously, those skilled in the art can make various modifications and variations to this utility model without departing from its spirit and scope. Therefore, if these modifications and variations fall within the scope of the claims of this utility model and their equivalents, this utility model also intends to include these modifications and variations.
Claims
1. A nitrogen gas powder spraying refining device of an alloy smelting furnace, comprising a smelting furnace (1) and a nitrogen gas cylinder (5), characterized in that: The smelting furnace (1) is provided with a furnace cover (11), a first rotating ring (12) is rotatably arranged in the furnace cover (11), a supporting rod (2) is fixedly arranged on the upper surface of the furnace cover (11), a fixed disc (21) is fixedly arranged on the upper end of the supporting rod (2), a second rotating ring (22) is rotatably arranged in the fixed disc (21), an extension plate (4) is fixedly arranged on the outer surface of the fixed disc (21), a first connecting pipe (41) is arranged on the extension plate (4), a powder spraying machine (6) is fixedly arranged on the extension plate (4), a conduit (62) is arranged on one side of the powder spraying machine (6), the other end of the conduit (62) is connected with the first connecting pipe (41), a nitrogen cylinder (5) is provided with a second connecting pipe (51), the second connecting pipe (51) and the first connecting pipe (41) are connected with an assembly assembly (7), and the fixed disc (21) and the second rotating ring (22) are connected with an auxiliary uniform powder spraying assembly (3). The auxiliary uniform powder spraying assembly (3) comprises a spray head (32), a vertical pipe (31) is arranged in the first rotating ring (12) and the second rotating ring (22), the spray head (32) is fixedly connected to the lower end of the vertical pipe (31), a rectangular pipe (33) is fixedly arranged on the upper end of the spray head (32), a corrugated pipe (34) is fixedly arranged on one side of the rectangular pipe (33), the corrugated pipe (34) is connected with the first connecting pipe (41), a driving motor (35) is fixedly arranged on the upper surface of the fixed disc (21), a connecting rod (36) is arranged on the output end of the driving motor (35), the connecting rod (36) penetrates through the fixed disc (21), a first gear (37) is fixedly arranged on the outer surface of the connecting rod (36), a toothed ring (38) is fixedly arranged on the outer surface of the second rotating ring (22), and the first gear (37) is engaged with the toothed ring (38).
2. A nitrogen powder injection refining device for an alloy melting furnace according to claim 1, wherein The assembly assembly (7) comprises a circular hole (72), the outer surfaces of the first connecting pipe (41) and the second connecting pipe (51) are fixedly provided with a fixed block (71), the circular hole (72) is arranged in the fixed block (71), a bolt (73) is movably arranged in the circular hole (72), and the outer surface of the bolt (73) is threadedly provided with a nut (74).
3. The nitrogen powder injection refining apparatus for an alloy melting furnace according to claim 1, wherein The upper surface of the fixed disc (21) is fixedly provided with a fixed shell (351), and the driving motor (35) is arranged in the fixed shell (351).
4. The nitrogen powder injection refining apparatus for an alloy melting furnace according to claim 1, wherein The supporting rod (2) is provided with two supporting rods (2), and the supporting rods (2) are symmetrically arranged between the furnace cover (11) and the fixed disc (21).
5. The nitrogen powder injection refining apparatus for an alloy melting furnace according to claim 1, wherein The fixed disc (21) and the furnace cover (11) are rotatably provided with limiting rings (39), one of the limiting rings (39) is fixedly connected with the first rotating ring (12), and the other limiting ring (39) is fixedly connected with the second rotating ring (22).
6. The nitrogen powder injection refining apparatus for an alloy melting furnace according to claim 2, wherein A sealing groove (75) is arranged on one side of the first connecting pipe (41), a sealing ring (76) is fixedly arranged on one side of the second connecting pipe (51), and the sealing ring (76) is movably attached to the inner surface of the sealing groove (75).
Citation Information
Patent Citations
Aluminum alloy injection refining device
CN206887191U