Deviation rectifying device of vulcanizing machine

By designing a combined structure of guide rails, sliders, and correction components on the vulcanizing machine, and combining photoelectric sensors and drive motors, automated correction of the vulcanizing machine was achieved, solving the problem of slow manual operation in existing equipment and improving production efficiency.

CN224104938UActive Publication Date: 2026-04-10NINGBO FENGHUASCO AUTO PARTS CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
NINGBO FENGHUASCO AUTO PARTS CO LTD
Filing Date
2025-05-13
Publication Date
2026-04-10

AI Technical Summary

Technical Problem

The existing vulcanizing machine's alignment device has a low degree of automation and slow response to manual operation, resulting in reduced production efficiency.

Method used

An adjustable structure including a guide rail, a slider, and a correction component was designed. Combined with a photoelectric sensor and a drive motor, it achieves automated correction. Through the cooperation of an electric telescopic rod and a correction roller, it achieves precise adjustment of material deviation.

Benefits of technology

It achieves automated and efficient deviation correction in the material transfer process of the vulcanizing machine, improving production efficiency and reducing the generation of defective products.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN224104938U_ABST
    Figure CN224104938U_ABST
Patent Text Reader

Abstract

The utility model discloses a deviation rectifying device of a vulcanizing machine, which relates to the technical field of vulcanizing machines and comprises a vulcanizing machine frame, and a base is fixed on the vulcanizing machine frame. The device comprises a base, a supporting block fixed on the base, a base fixed on the supporting block, a guide rail fixed on the base, a sliding block connected to the guide rail in a sliding manner, limiting plates fixed on two sides of the base, limiting rods fixed on the limiting plates, and a deviation rectifying component. When materials deviate, the photoelectric sensor installed on the deviation rectifying roller is influenced by material position changes, then a signal is driven to be transmitted to the driving motor, the driving motor drives the sliding block to adjust the position of the deviation rectifying component through the screw rod, the deviation rectifying device is different from a traditional deviation rectifying device of the vulcanizing machine, and it is ensured that the deviation rectifying component is not prone to deviation in the material conveying process. No matter normal production or large-amplitude deviation of materials occurs, the deviation can be detected and corrected timely and accurately, and the automatic and efficient deviation correction process is truly achieved.
Need to check novelty before this filing date? Find Prior Art

Description

TECHNICAL FIELD

[0001] The utility model relates to vulcanizing machine technical field, concretely is a vulcanizing machine deviation rectifying device. BACKGROUND

[0002] In the current flourishing of rubber industry, as the core equipment in the production process of rubber products, vulcanizing machine plays an irreplaceable key role. Its performance not only directly determines the level of product quality, but also is the key factor affecting production efficiency.

[0003] The current vulcanizing machine deviation rectifying device is symmetrical deviation rectifying mechanism arranged on the opposite faces of the upper and lower cross beams of the vulcanizing machine rack, which is scientifically and reasonably laid out, can uniformly apply force to correct the deviation of the strip, and ensures the stable quality of vulcanized products. However, the existing vulcanizing machine deviation rectifying device has very low automation degree and highly depends on manual operation to closely monitor the strip and manually adjust the deviation rectifying roller. In fast-paced and large-scale production, manual operation response is slow, which is difficult to meet the demand of high-speed production line, and is prone to increase the number of defective products, resulting in reduced production efficiency. UTILITY MODEL CONTENTS

[0004] In view of the deficiencies in the prior art, the utility model provides a vulcanizing machine deviation rectifying device, which cooperates with the slide block and deviation rectifying component to solve the problem of slow response of manual operation and reduced production efficiency of the existing vulcanizing machine deviation rectifying device.

[0005] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme:

[0006] A vulcanizing machine deviation rectifying device, comprising a vulcanizing machine rack, a base fixed on the vulcanizing machine rack;

[0007] Further comprising a support block fixed on the base, a base fixed on the support block, a guide rail fixed on the base, a slide block slidingly connected to the guide rail, a limiting plate fixed on both sides of the base, a limiting rod fixed on the limiting plate, the slide block being limited by the limiting plate; and a deviation rectifying component installed on the slide block, the deviation rectifying component correcting the deviation of the material.

[0008] Preferably, the deviation rectifying component comprises an electric telescopic rod, the electric telescopic rod being installed on the slide block, and a deviation rectifying plate being fixed at the distal end of the electric telescopic rod.

[0009] Preferably, a connecting rod is fixed on the deviation rectifying plate, and a deviation rectifying roller is fixed on the connecting rod, which facilitates quick replacement of the deviation rectifying roller when it is worn out.

[0010] Preferably, a drive motor is fixed on the base through a motor bracket, a screw rod is fixed on the output end of the drive motor through a shaft coupling, and the screw rod and the limiting rod slidingly penetrate through the slide block, which is conducive to stable and efficient driving of the slide block and facilitates flexible adjustment of the deviation rectifying force and speed according to the working conditions.

[0011] Preferably, the deviation correction roller is fixed with a photoelectric sensor, the base is fixed with a photoelectric sensor, the photoelectric sensor is electrically connected with the driving motor, which is conducive to automatic deviation correction and timely detection of material deviation.

[0012] Preferably, the sliding block is fixed with a pointer, and the base is fixed with a scale bar, which is conducive to automatic deviation correction and timely detection of material deviation.

[0013] Preferably, the tip of the pointer is made of fluorescent material, and the scale bar is provided with a luminous coating, which is conducive to clear viewing in dim light and maintaining production continuity.

[0014] Preferably, the guide rail is made of stainless steel material, and the inner wall of the guide rail is a smooth plane, which is conducive to prolonging the service life of the guide rail and smoothly moving the sliding block.

[0015] Compared with the prior art, the present application has the following advantages:

[0016] The adjustable structure composed of the guide rail, the sliding block and the deviation correction component can detect and correct the deviation of the material in time when the material deviates during the operation of the vulcanizing machine, and truly realize the automatic and efficient deviation correction process, thereby greatly improving the deviation correction effect.

[0017] 2、The deviation correction component on the sliding block can be extended or shortened according to the received signal and the preset deviation correction strategy through the electric telescopic rod in the deviation correction component. The deviation correction plate fixed at the distal end of the electric telescopic rod moves, and the deviation correction plate is connected with the deviation correction roller through the connecting rod, thereby pushing the deviation correction roller to exert a lateral force on the deviated material, which is conducive to accurate and flexible adjustment of the material deviation. BRIEF DESCRIPTION OF DRAWINGS

[0018] In order to more clearly illustrate the technical scheme in the embodiments of the present application, the drawings needed in the embodiments will be briefly introduced as follows. Obviously, the drawings in the following description are only some embodiments of the present application, and other drawings can be obtained by those skilled in the art without creative labor.

[0019] Figure 1 It is a whole structure schematic view of the present application;

[0020] Figure 2 It is another angle structure schematic view of the whole structure of the present application.

[0021] Figure 3 It is the whole front structure schematic diagram of the utility model;

[0022] Figure 4 It is the whole structure schematic diagram of the deviation rectifying component of the utility model;

[0023] Figure 5 It is the front structure sectional view of the deviation rectifying component of the utility model.

[0024] Figure number explanation: 1, vulcanizing machine frame;2, base;3, support block;4, pedestal;5, guide rail;6, sliding block;7, limit plate;8, limit rod;9, deviation rectifying component;10, electric telescopic rod;11, deviation rectifying plate;12, connecting rod;13, deviation rectifying roller;14, driving motor;15, screw;16, photoelectric sensor;17, photoelectric induction sheet;18, pointer;19, scale bar. DETAILED DESCRIPTION

[0025] The utility model will be further described in detail below in combination with the drawings. EMBODIMENT

[0026] Please refer to Figure 1 - Figure 5 A vulcanizing machine deviation rectifying device, including vulcanizing machine frame 1, vulcanizing machine frame 1 is fixed with base 2;Still include the support block 3 of being fixed on base 2, the support block 3 is fixed with pedestal 4, and the pedestal 4 is fixed with guide rail 5, and the sliding block 6 is slidably connected on guide rail 5, and the both sides of pedestal 4 are fixed with limit plate 7, and the limit rod 8 is fixed on limit plate 7, and the sliding block 6 is limited by limit plate 7;And install deviation rectifying component 9 on sliding block 6, and the deviation of material is corrected by deviation rectifying component 9.

[0027] Some embodiments of the application will be described in detail below in combination with the drawings:

[0028] Please refer to Figure 2 - Figure 5 By the adjustable structure of guide rail 5, sliding block 6 and deviation rectifying component 9 designed, when the material appears deviation when the vulcanizing machine is running, the photoelectric sensor 16 installed on the deviation rectifying roller 13 is affected by the change of material position, and then the signal transmission is driven to the driving motor 14, and the driving motor 14 drives the sliding block 6 to adjust the position of deviation rectifying component 9 through screw 15.Different from the traditional vulcanizing machine deviation rectifying device, it can be detected and corrected in time and accurately during the material transmission process, whether it is normal production or the material appears large deviation, and truly realizes the automatic and efficient deviation rectifying process, greatly improves the deviation rectifying effect.

[0029] The deviation rectifying part 9 comprises an electric telescopic rod 10, the electric telescopic rod 10 is installed on the sliding block 6, and the electric telescopic rod 10 is fixed with a deviation rectifying plate 11 at the distal end;

[0030] In addition, the deviation rectifying plate 11 is fixed with a connecting rod 12, the connecting rod 12 is fixed with a deviation rectifying roller 13, and the deviation rectifying roller 13 can be quickly replaced when the deviation rectifying roller 13 is worn out;

[0031] Meanwhile, the base 2 is fixed with a driving motor 14 through a motor bracket, the driving motor 14 is fixed with a screw rod 15 at the output end through a shaft coupling, the screw rod 15 and the limiting rod 8 are slidably penetrated through the sliding block 6, and the stable and efficient driving of the sliding block 6 is facilitated, so that the deviation rectifying force and speed can be flexibly adjusted according to the working conditions.

[0032] In the technical solution, Figure 4 and Figure 5 As shown in the figures, the sliding block 6 is fixed with a pointer 18, and the base 4 is fixed with a scale bar 19, so that the automatic deviation rectification can be realized, the material deviation can be perceived in time, the tip of the pointer 18 is made of fluorescent material, and the scale bar 19 is provided with a noctilucent coating, so that the device can be clearly observed in a dim light environment, and the production continuity can be maintained.

[0033] The deviation rectifying roller 13 is fixed with a photoelectric sensor 16, the base 2 is fixed with a photoelectric sensing sheet 17, the photoelectric sensor 16 is electrically connected with the driving motor 14, the automatic deviation rectification can be realized, and the material deviation can be perceived in time.

[0034] In addition, the guide rail 5 is made of stainless steel, and the inner wall of the guide rail 5 is a smooth plane, so that the service life of the guide rail 5 can be prolonged, and the sliding block 6 can be smoothly moved.

[0035] The deviation rectifying mode of the deviation rectifying part 9 will be described below.

[0036] Firstly, the material may deviate during the transmission when the vulcanizing machine is running. At this time, the photoelectric sensor 16 on the deviation rectifying roller 13 can monitor the position of the material in real time. Once the material deviates, the photoelectric sensor 16 can perceive the position change immediately, and transmit the signal to the driving motor 14 electrically connected therewith.

[0037] Secondly, the driving motor 14 is started after receiving the signal, the output end of the driving motor 14 is connected with the screw rod 15 through the shaft coupling, and the motor drives the screw rod 15 to rotate. According to the screw transmission principle, the rotation of the screw rod 15 is converted into the linear movement of the sliding block 6 along the guide rail 5, because the screw rod 15 and the limiting rod 8 are slidably penetrated through the sliding block 6. The guide rail 5 is made of stainless steel and has a smooth inner wall, so that the sliding block 6 can be stably and smoothly moved, the abrasion can be reduced, and the service life of the device can be prolonged.

[0038] Then, the slider 6 moves to drive the deviation rectifying component 9 installed thereon. The electric telescopic rod 10 in the deviation rectifying component 9 extends or shortens according to the received signal and the preset deviation rectifying strategy. The deviation rectifying plate 11 fixed at the distal end of the electric telescopic rod 10 moves accordingly. The deviation rectifying plate 11 is connected with the deviation rectifying roller 13 through the connecting rod 12, thereby pushing the deviation rectifying roller 13 to exert a lateral force on the deviated material.

[0039] Finally, during the whole deviation rectifying process, the operator can know the position of the slider 6 and the deviation rectifying component 9 in real time through the indication of the pointer 18 fixed on the slider 6 on the scale bar 19 fixed on the base 4, so as to make manual fine adjustment. Even in a relatively dark environment, the fluorescent material at the tip of the pointer 18 and the night light coating on the scale bar 19 can ensure that the operator can clearly read the position information, ensure that the deviation rectifying work is accurately and efficiently performed, until the material returns to the correct transmission position, and realizes the continuous and stable vulcanization production process.

[0040] It should be understood by those skilled in the art that the above description and the embodiments of the utility model shown in the drawings are only examples and do not limit the utility model. The purpose of the utility model has been completely and effectively realized. The function and structural principle of the utility model have been shown and explained in the embodiments. Without departing from the principle, the implementation of the utility model can be any deformation or modification.

Claims

1. A vulcanizing machine deviation rectifying device, comprising a vulcanizing machine frame (1), a base (2) fixed on the vulcanizing machine frame (1); characterized in that Further comprising: a support block (3) fixed on the base (2), a base (4) fixed on the support block (3), a guide rail (5) fixed on the base (4), a sliding block (6) slidingly connected on the guide rail (5), a limiting plate (7) fixed on both sides of the base (4), a limiting rod (8) fixed on the limiting plate (7), the sliding block (6) being limited by the limiting plate (7); and a deviation rectifying component (9) installed on the sliding block (6), the deviation rectifying component (9) being used to rectify the deviation of the material.

2. A curing press correction device according to claim 1 wherein: The deviation rectifying component (9) comprises an electric telescopic rod (10) installed on the sliding block (6), and a deviation rectifying plate (11) fixed on the distal end of the electric telescopic rod (10).

3. A device for correcting deviation of a curing press according to claim 2, characterized in that: The deviation rectifying plate (11) is fixed with a connecting rod (12), and the connecting rod (12) is fixed with a deviation rectifying roller (13).

4. A device for correcting deviation of a curing press according to claim 3, characterized in that: A driving motor (14) is fixed on the base (2) through a motor bracket, a screw rod (15) is fixed on the output end of the driving motor (14) through a shaft coupling, and the screw rod (15) and the limiting rod (8) slidingly penetrate the sliding block (6).

5. A curing press correction device according to claim 4 wherein: An optical sensor (16) is fixed on the deviation rectifying roller (13), an optical sensing sheet (17) is fixed on the base (2), and the optical sensor (16) is electrically connected with the driving motor (14).

6. A curing press correction device as defined in claim 4 wherein: A pointer (18) is fixed on the sliding block (6), and a scale bar (19) is fixed on the base (4).

7. A curing press correction device according to claim 6 wherein: The tip of the pointer (18) is made of fluorescent material, and the scale bar (19) is provided with a noctilucent coating.

8. A curing press correction device according to claim 1 wherein: The guide rail (5) is made of stainless steel, and the inner wall of the guide rail (5) is a smooth plane.