Rapid slagging-off device for aluminum alloy processing and production

Abstract

The utility model relates to the technical field of aluminum alloy processing and production, and discloses a rapid slagging-off device for aluminum alloy processing and production, which comprises a movable supporting frame, a connecting supporting flat plate is fixedly connected to the close sides of two second connecting sliding blocks, namely the outer sides, away from the two second connecting sliding blocks, of the two second connecting sliding blocks; the top of the connecting supporting flat plate is fixedly connected with a driving assembly for providing rotating power, the top of the connecting supporting flat plate is fixedly connected with a fixed supporting plate, the interior of the fixed supporting plate is rotatably connected with a rotating roller, and the exterior of the fixed supporting plate is slidably connected with a first connecting sliding block; and the bottom of the first connecting sliding block is fixedly connected with a connecting sliding plate. According to the slag removal device, the motor is started to drive the rotating connecting shaft to rotate, and the rotating connecting shaft drives the rotating roller to rotate synchronously, so that the arc-shaped slag removal plate can automatically clean slag generated in aluminum alloy processing production, and the effect of automatic and rapid cleaning is achieved.

Description

Technical Field

[0001] This utility model relates to the field of aluminum alloy processing and production technology, and in particular to a rapid slag remover for aluminum alloy processing and production. Background Technology

[0002] Aluminum alloys are alloys made by mixing aluminum with other metallic elements in a certain proportion. Through alloying, these elements improve the physical, mechanical, and chemical properties of aluminum, making it more advantageous than pure aluminum in many applications. Aluminum alloys are characterized by high strength, good corrosion resistance, good machinability, low density, and good electrical and thermal conductivity. A slag remover is a piece of equipment used in industries such as metallurgy, steel, and casting. It is mainly used to clean slag deposited at the bottom of furnaces and other smelting furnaces. Slag is a byproduct of the smelting process, usually waste from the reaction of metals with other substances. It accumulates at the bottom of the furnace, affecting the flow of materials and smelting efficiency. The slag remover effectively removes this deposited slag to maintain furnace production efficiency, reduce equipment damage, and improve operational safety.

[0003] Existing high-speed slag removers for aluminum alloy processing mainly consist of the following components: a frame, cleaning blades, a drive unit, a collection box, and a control system. During operation, the slag remover uses the drive unit to move the cleaning blades within the processing area. The blades efficiently cut and collect the metal slag generated during processing. The collection box stores the cleaned slag. The control system monitors the equipment's operating status in real time and automatically adjusts the cleaning frequency and intensity, thereby achieving efficient and automated slag removal and ensuring smooth operation of the production line.

[0004] However, in actual use, many aluminum alloy processing equipment still rely on manual cleaning of slag. This traditional cleaning method is not only time-consuming and labor-intensive, but also easily leads to worker fatigue and safety hazards, thus affecting the continuity and efficiency of the production line. In addition, during manual cleaning, slag is not completely removed, causing interference with subsequent processing steps and even damaging the equipment, increasing maintenance costs. To address the above problems, a rapid slag remover for aluminum alloy processing is proposed. Utility Model Content

[0005] To overcome the above shortcomings, this utility model provides a rapid slag remover for aluminum alloy processing, aiming to improve the problem that some existing devices cannot automatically clean slag.

[0006] To achieve the above objectives, the present invention adopts the following technical solution:

[0007] A rapid slag remover for aluminum alloy processing includes a movable support frame. Multiple linear guide rails are fixedly connected to the left and right sides of the movable support frame. Second connecting sliding blocks are slidably connected to the outside of the linear guide rails. A connecting support plate is fixedly connected to the side of two of the second connecting sliding blocks that is close to each other (i.e., the side furthest from the two second connecting sliding blocks). A drive assembly providing rotational power is fixedly connected to the top of the connecting support plate. A fixed support plate is fixedly connected to the top of the connecting support plate. A rotating roller is rotatably connected inside the fixed support plate. A first connecting sliding block is slidably connected to the outside of the fixed support plate. A connecting sliding plate is fixedly connected to the bottom of the first connecting sliding block. A U-shaped connecting plate is fixedly connected to the outside of the connecting sliding plate.

[0008] As a further description of the above technical solution:

[0009] The drive assembly includes a motor, the bottom of which is fixedly connected to the top of the connecting support plate, and a rotating connecting shaft is fixedly connected to the drive end of the motor. The outside of the rotating connecting shaft is fixedly connected to the outside of the rotating roller.

[0010] As a further description of the above technical solution:

[0011] The top of the U-shaped connecting plate is fixedly connected to a power component that provides vertical thrust, the bottom of the U-shaped connecting plate is fixedly connected to a fixed connecting block, the bottom of the fixed connecting block is fixedly connected to an auxiliary connecting column, and a rotating connecting column is rotatably connected inside the auxiliary connecting column.

[0012] As a further description of the above technical solution:

[0013] The power assembly includes a cylinder, the bottom of which is fixedly connected to the top of the U-shaped connecting plate, and the drive end of the cylinder is fixedly connected to a connecting telescopic shaft.

[0014] As a further description of the above technical solution:

[0015] The external connection of the telescopic shaft is fixedly connected to a fixed connecting plate, and the external connection of the fixed connecting plate is fixedly connected to a circular groove ring.

[0016] As a further description of the above technical solution:

[0017] An arc-shaped slag-removing plate is fixedly connected to one end of the rotating connecting column, and a transmission rotating rod is fixedly connected to the other end of the rotating connecting column. A limit sliding ball is fixedly connected to the outside of the transmission rotating rod.

[0018] As a further description of the above technical solution:

[0019] The movable support frame is internally slidably connected to the outside of the connecting support plate, and a storage drawer is slidably connected to the lower internal end of the movable support frame.

[0020] As a further description of the above technical solution:

[0021] The circular groove ring has a groove inside to restrict movement, and the inside of the circular groove ring is slidably connected to the outside of the limiting sliding ball.

[0022] This utility model has the following beneficial effects:

[0023] 1. In this utility model, the rotating connecting shaft is driven to rotate by the motor, and the rotating connecting shaft drives the rotating roller to rotate synchronously. Because there is a special groove on the rotating roller, the first connecting sliding block drives the connecting sliding plate to slide on the surface of the rotating roller, so that the arc-shaped slag removal plate can automatically clean the slag generated in the aluminum alloy processing and production, achieving the effect of automatic and fast cleaning.

[0024] 2. In this utility model, the connecting telescopic shaft is moved up and down by starting the cylinder, which causes the circular groove ring to move up and down accordingly. Because one end of the transmission rotating rod is connected to the limiting sliding ball, which slides in the groove inside the circular groove ring, the other end of the transmission rotating rod is driven to rotate, and the connecting column rotates, thereby adjusting the angle of the arc-shaped slag scraper plate and achieving the effect of adapting to slag of different thicknesses. Attached Figure Description

[0025] Figure 1 This is a three-dimensional schematic diagram of a rapid slag remover for aluminum alloy processing and production proposed in this utility model;

[0026] Figure 2 This is a schematic diagram of the structure of the second connecting sliding block of a rapid slag remover for aluminum alloy processing and production proposed in this utility model;

[0027] Figure 3 This is a schematic diagram of the storage drawer of a rapid slag remover for aluminum alloy processing and production proposed in this utility model;

[0028] Figure 4 for Figure 3 Enlarged view of point A in the middle.

[0029] Legend:

[0030] 1. Movable support frame; 2. Connecting support plate; 3. Motor; 4. Rotary connecting shaft; 5. Rotating roller; 6. Fixed support plate; 7. First connecting sliding block; 8. U-shaped connecting plate; 9. Connecting sliding plate; 10. Linear guide rail; 11. Second connecting sliding block; 12. Cylinder; 13. Connecting telescopic shaft; 14. Fixed connecting plate; 15. Circular groove ring; 16. Fixed connecting block; 17. Auxiliary connecting column; 18. Rotating connecting column; 19. Transmission rotation rod; 20. Limiting sliding ball; 21. Arc-shaped slag removal plate; 22. Storage drawer. Detailed Implementation

[0031] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0032] Reference Figures 1 to 3One embodiment of this utility model is a rapid slag remover for aluminum alloy processing and production, comprising a movable support frame 1. The movable support frame 1 is a rectangular frame structure made of high-strength carbon steel, which has good compressive strength and stability, and can provide a solid support foundation for the entire slag remover, ensuring that it will not deform due to external forces during operation. Multiple linear guide rails 10 are fixedly connected to the left and right sides inside the movable support frame 1. The linear guide rails 10 are slender strips made of alloy steel, which has good hardness, wear resistance and straightness. The linear guide 10 provides a precise sliding track for the second connecting sliding block 11, allowing it to slide smoothly within the movable support frame 1. The second connecting sliding block 11 is slidably connected to the outside of the linear guide 10. The second connecting sliding block 11 is a rectangular block made of aluminum alloy, possessing good strength and being relatively lightweight. It contains high-precision balls or rollers that create rolling friction with the linear guide 10, significantly reducing sliding resistance and allowing the second connecting sliding block 11 to slide smoothly on the linear guide 10. A connecting support plate 2 is fixedly connected to the outer side of the two second connecting sliding blocks 11, i.e., the side furthest from the two second connecting sliding blocks 11. The connecting support plate 2 is a rectangular plate with high strength, capable of supporting the drive assembly and other components. The weight of the component is controlled, and under the drive of the second connecting sliding block 11, it moves linearly within the movable support frame 1. The top of the connecting support plate 2 is fixedly connected to a drive assembly that provides rotational power. The drive assembly includes a motor 3. The motor winding inside the motor 3 is made of high-quality copper wire, which has good conductivity and can effectively improve the working efficiency of the motor 3. The bottom of the motor 3 is fixedly connected to the top of the connecting support plate 2. The drive end of the motor 3 is fixedly connected to a rotating connecting shaft 4. The rotating connecting shaft 4 is in the shape of a slender cylinder and is made of alloy steel, which has high strength and good wear resistance. It can withstand the torque and centrifugal force generated when the motor 3 is driven, ensuring that it will not deform or be damaged during long-term use. The outside of the rotating connecting shaft 4 is fixedly connected to the outside of the rotating roller 5.

[0033] A fixed support plate 6 is fixedly connected to the top of the connecting support plate 2. The fixed support plate 6 is rectangular and provides additional support for the rotating roller 5, ensuring its rotational stability. The rotating roller 5 is rotatably connected inside the fixed support plate 6. The rotating roller 5 is cylindrical and rotates at high speed around its own axis under the drive of the rotating connecting shaft 4, providing the necessary power for the slag removal operation. A first connecting sliding block 7 is slidably connected to the outside of the fixed support plate 6. The first connecting sliding block 7 is rectangular and made of aluminum alloy, which has good strength and is relatively lightweight. The first connecting sliding block 7 can slide along a specific direction outside the fixed support plate 6 to adjust its position. A connecting sliding plate 9 is fixedly connected to the bottom of the first connecting sliding block 7. A U-shaped connecting plate 8 is fixedly connected to the outside of the connecting sliding plate 9. The U-shaped connecting plate 8 is U-shaped and made of carbon steel, which has high strength and can withstand the forces from the power component and the slag removal component.

[0034] Reference Figure 3 , Figure 4 The top of the U-shaped connecting plate 8 is fixedly connected to a power assembly that provides vertical thrust. The power assembly includes a cylinder 12, which is cylindrical in shape and contains components such as a piston and piston rod. Compressed air input and output drive the piston rod to perform linear reciprocating motion. The bottom of the cylinder 12 is fixedly connected to the top of the U-shaped connecting plate 8. A connecting telescopic shaft 13 is fixedly connected to the drive end of the cylinder 12. The connecting telescopic shaft 13 is a slender cylindrical shape, made of alloy steel, possessing high strength and good wear resistance, capable of withstanding the tensile and compressive forces generated when the cylinder 12 is driven, ensuring its durability over long-term use. The process will not result in deformation or damage. The bottom of the U-shaped connecting plate 8 is fixedly connected to a fixed connecting block 16. The fixed connecting block 16 is a cuboid block made of carbon steel with high strength. It is used to connect the U-shaped connecting plate 8 and the auxiliary connecting column 17. The bottom of the fixed connecting block 16 is fixedly connected to an auxiliary connecting column 17. The auxiliary connecting column 17 is cylindrical and made of alloy steel with high strength. The auxiliary connecting column 17 is rotatably connected to a rotating connecting column 18 inside. The rotating connecting column 18 is cylindrical and made of alloy steel. With the support of the auxiliary connecting column 17, it can rotate flexibly around its own axis.

[0035] A fixed connecting plate 14 is fixedly connected to the external of the connecting telescopic shaft 13. The fixed connecting plate 14 is rectangular and made of carbon steel, possessing high strength. It is used to connect the connecting telescopic shaft 13 and the circular grooved ring 15, and to transmit related motion and force. The circular grooved ring 15 is fixedly connected to the external of the fixed connecting plate 14. The circular grooved ring 15 is annular and made of carbon steel, with an annular groove inside. This groove is used to limit the range of motion of the limiting sliding ball 20. The circular grooved ring 15 can move up and down under the drive of the connecting telescopic shaft 13. The groove inside the circular grooved ring 15 is used to limit the movement. The internal part of the circular grooved ring 15 is slidably connected to the outside of the limiting sliding ball 20. An arc-shaped slag-removing plate 21 is fixedly connected to one end of the rotating connecting column 18. The arc-shaped slag-removing plate 21 is semi-arc-shaped and made of stainless steel, possessing good corrosion resistance and strength, and can effectively remove slag from the surface of the aluminum alloy liquid. For slag removal, a transmission rotating rod 19 is fixedly connected to the other end of the rotating connecting column 18. The transmission rotating rod 19 is a slender cylindrical shape, made of alloy steel, with high strength and good bending resistance. A limiting sliding ball 20 is fixedly connected to the outside of the transmission rotating rod 19. The limiting sliding ball 20 is spherical and slides in the groove of the circular groove ring 15. This ensures smooth up and down movement of the circular groove ring 15 and converts the up and down force of the circular groove ring 15 into rotational force, which is then transmitted to 18. The movable support frame 1 is slidably connected to the outside of the connecting support plate 2. A storage drawer 22 is slidably connected to the lower end of the interior of the movable support frame 1. The storage drawer 22 is rectangular in shape, made of stainless steel, and has good corrosion resistance. The storage drawer 22 is used to collect the waste slag removed during the slag removal process. After the slag removal operation is completed, it can be easily pulled out for cleaning.

[0036] Working principle: First, the operator starts the motor 3. The motor 3 drives the rotating roller 5 to rotate at high speed through the rotating connecting shaft 4. The rotating roller 5 is designed with special grooves. During the rotation, these grooves cause the first connecting sliding block 7 to drive the connecting sliding plate 9 to slide along the surface of the rotating roller. This causes the arc-shaped slag removal plate 21 connected to the U-shaped connecting plate 8 to slide back and forth, so that the arc-shaped slag removal plate 21 can effectively and automatically clean the slag on the surface of the aluminum alloy liquid.

[0037] When dealing with slag of varying thicknesses, cylinder 12 is activated, driving the connecting telescopic shaft 13 to move up and down. This causes the circular grooved ring 15 to move up and down accordingly. Because the limiting sliding ball slides within the internal groove of the circular grooved ring 15, the vertical force is converted into a rotational force, which in turn drives the rotation of the transmission rotating rod and the rotating connecting column. This adjusts the angle of the arc-shaped slag-removing plate 21 to accommodate slag layers of different thicknesses. Waste generated during the cleaning process is automatically collected into the storage drawer 22 below. The design of the storage drawer 22 makes waste removal simple and convenient. After the operation is completed, the operator only needs to pull out the storage drawer 22 to easily carry out subsequent cleaning work.

[0038] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

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