Rapid vibration discharging device for coping with multiple waste states in hazardous waste industry

By designing a rapid vibration unloading device with a main frame, vibrating plate, and gripping tooth clamping mechanism, the problem of incomplete dumping caused by the changing state of materials in hazardous waste treatment is solved, thus improving unloading efficiency and safety.

CN224172040UActive Publication Date: 2026-04-28ANHUI CONCH ZHONGNAN INTELLIGENT ROBOT CO LTD +2
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
ANHUI CONCH ZHONGNAN INTELLIGENT ROBOT CO LTD
Filing Date
2025-06-30
Publication Date
2026-04-28

AI Technical Summary

Technical Problem

In current hazardous waste treatment processes, the variable state of materials leads to incomplete dumping by forklifts, resulting in materials sticking to walls or sinking to the bottom. Furthermore, forklift operations require equipment and manpower, are inefficient, and pose safety hazards.

Method used

Design a rapid vibration unloading device that includes a main frame, a vibratory plate, and a vibration motor. Combined with a gripping and clamping mechanism, it can automatically adjust the vibration time to adapt to different waste states, ensuring thorough unloading without residue. Safety is improved through high-strength springs and guardrails.

Benefits of technology

It achieves a fast and thorough unloading process, reduces manual intervention, lowers safety risks, and improves the efficiency of hazardous waste treatment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of hazardous waste treatment, and discloses a quick vibration discharging device for coping with various waste states in hazardous waste industries, which comprises a main body frame, a hopper is fixedly mounted on the inner side of the main body frame, a guide chute is fixedly mounted at the lower end of the hopper, a vibration disc is arranged above the main body frame, and the guide chute is fixedly mounted on the lower end of the hopper. A vibration motor is fixedly installed on the outer side of the vibration disc, a high-strength spring is fixedly installed on the bottom face of the vibration disc, the lower end of the high-strength spring is fixedly connected with the main body frame, and angle iron is fixedly installed on the outer surface of the main body frame. According to the rapid vibration discharging device for coping with multiple waste states in the hazardous waste industry, the discharging device is composed of the main body frame, the vibration disc and the vibration motor, meanwhile, the grabbing tooth clamping mechanism can be used for clamping and fixing the material barrel to the vibration disc, and therefore the vibration time of the vibration motor can be automatically adjusted according to hazardous waste materials in different states in the material barrel; and no residue is left in the material barrel after discharging.
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Description

Technical Field

[0001] This utility model relates to the field of hazardous waste treatment technology, specifically a rapid vibration unloading device for dealing with various waste states in the hazardous waste industry. Background Technology

[0002] Currently in the hazardous waste treatment industry, due to the diverse states of materials, including pure liquid, suspension, and semi-solid, most manufacturers use forklifts to pick up the material buckets and shake and tilt them.

[0003] Existing forklift tipping methods have drawbacks when dealing with suspended or semi-solid materials. These drawbacks include material sticking to the walls or settling to the bottom after tipping, resulting in incomplete disposal. Furthermore, forklift operations require excessive on-site equipment and manpower, leading to low efficiency in hazardous waste treatment. Additionally, forklift traffic poses a safety hazard due to vehicle collisions. Therefore, we propose a rapid vibration unloading device to address these issues, suitable for various waste states in the hazardous waste industry. Utility Model Content

[0004] To address the shortcomings of existing technologies, this utility model provides a rapid vibration unloading device for handling various waste states in the hazardous waste industry, thus solving the problems mentioned in the background.

[0005] This utility model provides the following technical solution: a rapid vibration unloading device for handling various waste states in the hazardous waste industry, comprising: a main frame, a hopper fixedly installed on the inner side of the main frame, a guide trough fixedly installed at the lower end of the hopper, a vibrating disc arranged above the main frame, a vibration motor fixedly installed on the outer side of the vibrating disc, and a high-strength spring fixedly installed on the bottom surface of the vibrating disc, the lower end of the high-strength spring being fixedly connected to the main frame, and an angle iron fixedly installed on the outer surface of the main frame, with the angle iron located at the connection between the high-strength spring and the main frame; the vibrating disc... The vibratory plate is equipped with a gripping and clamping mechanism, which holds the material bucket. The gripping and clamping mechanism includes a vertical plate fixedly installed on the top surface of the vibratory plate. A node seat is fixedly installed on the side of the vertical plate, and a clamping bar is rotatably connected to the vertical plate through the node seat. A main shaft is provided at the end of the clamping bar away from the material bucket. A cylinder is fixedly installed on the side of the vertical plate away from the material bucket. A connecting rod is provided between the output end of the cylinder and the main shaft. The two ends of the connecting rod are rotatably connected to the main shaft and the output end of the cylinder, respectively. An arc-shaped stop block is fixedly installed on the side of the vertical plate adjacent to the material bucket.

[0006] Preferably, the guide trough is inclined and its surface is smoothed.

[0007] Preferably, a fence is provided on the outside of the main frame, and the fence is a U-shaped structure design.

[0008] Preferably, the vibratory feeder is located above the hopper opening, and a gap is provided between the vibratory feeder and the hopper.

[0009] Preferably, the clamping bar can contact the material bucket to form a contact surface, and the contact surface is arc-shaped.

[0010] Preferably, the bottom plate of the vibratory feeder has a through hole, and the axis of the through hole can coincide with the axis of the material barrel.

[0011] Preferably, there are four vibration motors, which are symmetrically arranged on the four sides of the vibrating plate.

[0012] Preferably, the upright plate has an L-shaped structure design, and the upright plate can be connected to the vibrating plate by bolts.

[0013] Compared with the prior art, the present invention has the following beneficial effects:

[0014] 1. This rapid vibration unloading device is designed to handle various waste states in the hazardous waste industry. It consists of a main frame, a vibrating plate, and a vibration motor. The device can also use a gripping tooth clamping mechanism to hold and fix the bucket on the vibrating plate. The vibration time of the vibration motor can be automatically adjusted according to the different states of hazardous waste in the bucket, so that there is no residue in the bucket after unloading.

[0015] 2. This rapid vibration unloading device can handle various waste states in the hazardous waste industry. The unloading time required is significantly reduced compared to forklift unloading, and the unloading is thorough with minimal residue adhering to the wall. No personnel are required to assist in the operation during vibration unloading, reducing labor costs. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0017] Figure 2 This is a side view of the main frame structure of this utility model;

[0018] Figure 3 This is a top view of the main frame structure of this utility model;

[0019] Figure 4 This is an exploded view of the vibratory feeder structure of this utility model;

[0020] Figure 5 for Figure 4 Enlarged schematic diagram of the structure at point A in the middle.

[0021] In the diagram: 1. Main frame; 11. Hopper; 12. Guide chute; 2. Vibrating plate; 21. Vibrating motor; 22. Angle iron; 23. High-strength spring; 3. Gripping tooth clamping mechanism; 31. Clamping bar; 32. Vertical plate; 33. Arc-shaped stop block; 34. Cylinder; 35. Connecting rod; 36. Main shaft; 37. Node seat; 4. Material bucket; 5. Fence. Detailed Implementation

[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0023] Please see Figure 1-5 A rapid vibration unloading device for handling various waste states in the hazardous waste industry includes: a main frame 1; a hopper 11 fixedly installed on the inner side of the main frame 1; a guide trough 12 fixedly installed at the lower end of the hopper 11; the guide trough 12 is inclined and its surface is smoothed; a vibrating plate 2 is installed above the main frame 1, located above the opening of the hopper 11, with a gap between the vibrating plate 2 and the hopper 11; four vibration motors 21 are fixedly installed on the outer side of the vibrating plate 2, symmetrically arranged around the four sides of the vibrating plate 2 to provide sufficient vibration amplitude to meet actual vibration unloading requirements; a high-strength spring 23 is fixedly installed on the bottom surface of the vibrating plate 2, with its lower end fixedly connected to the main frame 1; and an angle iron 22 is fixedly installed on the outer surface of the main frame 1, located at the connection between the high-strength spring 23 and the main frame 1. The angle iron 22 is used to limit the position of the vibrating plate 2 and ensure the stability of the overall structure.

[0024] The vibratory feeder 2 is equipped with a gripping tooth clamping mechanism 3, which clamps the material bucket 4. The bottom plate of the vibratory feeder 2 has a through hole, the axis of which can coincide with the axis of the material bucket 4. The gripping tooth clamping mechanism 3 includes a vertical plate 32 fixedly mounted on the top surface of the vibratory feeder 2. The vertical plate 32 has an L-shaped structure and can be connected to the vibratory feeder 2 with bolts. A node seat 37 is fixedly mounted on the side of the vertical plate 32, and a clamping bar 31 is rotatably connected to the vertical plate 32 through the node seat 37. The clamping bar 31 can contact the material bucket 4 to form a contact surface, which is arc-shaped. A main shaft 3 is provided at the end of the clamping bar 31 away from the material bucket 4. 6. A cylinder 34 is fixedly installed on the side of the upright plate 32 away from the material bucket 4. A connecting rod 35 is provided between the output end of the cylinder 34 and the main shaft 36. The two ends of the connecting rod 35 are rotatably connected to the main shaft 36 and the output end of the cylinder 34, respectively. An arc-shaped stop block 33 is fixedly installed on the side of the upright plate 32 adjacent to the material bucket 4. The arc-shaped stop block 33 is used to position the material bucket 4 and prevent the material bucket 4 from getting too close to the upright plate 32, so that the material bucket 4 is placed after the vibrating plate 2, ensuring that the material bucket 4 is within the clamping range of the clamping bar 31 to meet the actual clamping and fixing requirements. A fence 5 is provided on the outside of the main frame 1. The fence 5 has a U-shaped structure design and is used to provide protection and prevent personnel from getting close.

[0025] Working principle: The vibratory plate 2 is mounted on the top surface of the main frame 1 via a high-strength spring 23. Activating the vibration motor 21 on the side of the vibratory plate 2 causes it to vibrate. The material bucket 4 is clamped and fixed to the vibratory plate 2 via a gripping tooth clamping mechanism 3. The vibration motor 21 simultaneously drives the vibratory plate 2 and the material bucket 4 to vibrate synchronously, shaking hazardous waste from the bucket 4. The hazardous waste flows sequentially into the waste treatment pool via the hopper 11 and the guide chute 12. In the gripping tooth clamping mechanism 3, the clamping bar 31 is rotatably connected to the vertical plate 32 fixed to the vibratory plate 2 via a node seat 37. Furthermore, multiple clamping bars 31 are combined together via the main shaft 36, and the two ends of the connecting rod 35 are rotatably connected to the main shaft 36 and the output end of the cylinder 34, respectively. Therefore, after the cylinder 34 is started to extend and retract its output end, the clamping bars 31 can be pulled by the connecting rod 35 and the main shaft 36 to adjust the angle of the clamping bars 31. In this way, the two pairs of clamping bars 31 cooperate with each other to hold the material bucket 4 and fix it on the vibrating plate 2, ensuring that the material bucket 4 vibrates together with the vibrating plate 2. Before the overall structure is in operation, it can be wrapped with the fence 5 to prevent personnel from approaching and eliminate safety hazards.

[0026] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A rapid vibration unloading device for handling various waste states in the hazardous waste industry, characterized in that, include: A main frame (1) is provided, a hopper (11) is fixedly installed on the inner side of the main frame (1), a guide groove (12) is fixedly installed at the lower end of the hopper (11), a vibrating plate (2) is provided above the main frame (1), a vibrating motor (21) is fixedly installed on the outer side of the vibrating plate (2), and a high-strength spring (23) is fixedly installed on the bottom surface of the vibrating plate (2). The lower end of the high-strength spring (23) is fixedly connected to the main frame (1), and an angle iron (22) is fixedly installed on the outer surface of the main frame (1). The angle iron (22) is located at the connection between the high-strength spring (23) and the main frame (1). The vibratory plate (2) is provided with a gripping tooth clamping mechanism (3), and the vibratory plate (2) clamps the material bucket (4) through the gripping tooth clamping mechanism (3). The gripping tooth clamping mechanism (3) includes a vertical plate (32) fixedly installed on the top surface of the vibratory plate (2). A node seat (37) is fixedly installed on the side of the vertical plate (32), and a clamping bar (31) is rotatably connected to the vertical plate (32) through the node seat (37). A main shaft (36) is provided at the end of the clamping bar (31) away from the material bucket (4). A cylinder (34) is fixedly installed on the side of the vertical plate (32) away from the material bucket (4). A connecting rod (35) is provided between the output end of the cylinder (34) and the main shaft (36). The two ends of the connecting rod (35) are rotatably connected to the main shaft (36) and the output end of the cylinder (34) respectively. An arc-shaped stop block (33) is fixedly installed on the side of the vertical plate (32) adjacent to the material bucket (4).

2. The rapid vibration unloading device for handling various waste states in the hazardous waste industry according to claim 1, characterized in that, The guide trough (12) is inclined and its surface is smoothed.

3. The rapid vibration unloading device for handling various waste states in the hazardous waste industry according to claim 1, characterized in that, The main frame (1) is provided with a fence (5) on the outside, and the fence (5) is a U-shaped structure design.

4. The rapid vibration unloading device for handling various waste states in the hazardous waste industry according to claim 1, characterized in that, The vibrating plate (2) is located above the opening of the hopper (11), and there is a gap between the vibrating plate (2) and the hopper (11).

5. A rapid vibration unloading device for handling various waste states in the hazardous waste industry according to claim 1, characterized in that, The clamping bar (31) can contact the material bucket (4) to form a contact surface, and the contact surface is designed in an arc shape.

6. A rapid vibration unloading device for handling various waste states in the hazardous waste industry according to claim 1, characterized in that, The bottom plate of the vibrating plate (2) has a through hole, and the axis of the through hole can coincide with the axis of the material bucket (4).

7. A rapid vibration unloading device for handling various waste states in the hazardous waste industry according to claim 1, characterized in that, There are four vibration motors (21), which are symmetrically arranged on the four sides of the vibrating plate (2).

8. A rapid vibration unloading device for handling various waste states in the hazardous waste industry according to claim 1, characterized in that, The upright plate (32) has an L-shaped structure design, and the upright plate (32) can be connected to the vibrating plate (2) by bolts.