Inner tube group inserting and fixing device of efficient ceramic multi-tube dust remover

Abstract

The utility model relates to the technical field of ceramic multi-tube dust removers, and discloses a high-efficiency ceramic multi-tube dust remover inner tube group inserting and fixing device which comprises a bottom plate and further comprises a positioning frame fixed on one side of the top of the bottom plate, the top of the positioning frame is fixedly connected with a dust removal box, and one side of the dust removal box is provided with an air inlet. Through the arrangement of the clamping assembly, a protective door is opened, then a ceramic pipe is placed on the top of a cyclone, then the ceramic pipe moves downwards and is clamped, a second clamping plate is driven to be inserted into an inner cavity of a positioning shell while the ceramic pipe moves, and the second clamping plate is clamped and fixed to a first clamping plate while being inserted; and when the first clamping plate is clamped and fixed, the spring is stressed to retract, so that the first clamping plate moves and is firmly meshed with the second clamping plate, and when the first clamping plate moves, the sliding sleeve is driven to perform auxiliary stable movement on the surface of the sliding rod, so that the effect of effectively clamping and firmly connecting the ceramic tube can be achieved.

Description

A high-efficiency ceramic multi-tube dust collector inner tube assembly insertion and fixing device Technical Field

[0001] This utility model relates to the technical field of ceramic multi-tube dust collectors, specifically a high-efficiency ceramic multi-tube dust collector inner tube assembly insertion and fixing device. Background Technology

[0002] Ceramic multi-tube dust collectors are a type of dust removal equipment commonly used in industrial production. They are particularly suitable for working environments with high temperature, high humidity, or corrosive gases. Their working principle is to filter dust-laden gas through multiple ceramic filter tubes, trapping dust particles in the air on the surface of the filter tubes to purify the gas.

[0003] Current ceramic multi-tube dust collectors typically insert ceramic tubes into the inner cavity of a cyclone separator to intercept impurities in the dust-laden gas and cause them to fall into the cyclone separator. However, this insertion method may cause the ceramic tubes to shake when they come into contact with the dust collector during operation due to the strong airflow, which may affect the effective removal of impurities and reduce the dust removal efficiency. Summary of the Invention

[0004] The purpose of this invention is to provide a high-efficiency ceramic multi-tube dust collector inner tube assembly insertion and fixing device to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a high-efficiency ceramic multi-tube dust collector inner tube assembly insertion and fixing device, including a base plate, and further comprising:

[0006] A positioning frame is fixed to one side of the top of the base plate. A dust collection box is fixedly connected to the top of the positioning frame. An air inlet is opened on one side of the dust collection box. A protective door is rotatably connected to the front end of the dust collection box via a hinge. A cyclone is fixedly connected to the inner cavity of the dust collection box. A ceramic tube is provided on the top of the cyclone. Positioning shells are fixedly connected to both sides of the cyclone. A snap-fit ​​assembly is provided in the inner cavity of the positioning shell. The snap-fit ​​assembly includes a push plate, a first snap plate, and a second snap plate.

[0007] A fan housing is fixed to the top of a base plate on one side. A drive mechanism is provided on the rear end face of the top of the base plate. The drive mechanism includes a drive motor, a first transmission rod, and a first transmission wheel. A guide fan is provided in the inner cavity of the fan housing.

[0008] Preferably, one side of the push plate is inserted into the inner cavity of the positioning shell, one side of the push plate is fixedly connected to the first clamping plate, one side of the first clamping plate is engaged with the second clamping plate, and the top of the second clamping plate extends through to the outer wall of the positioning shell and is fixedly connected to the ceramic tube.

[0009] Preferably, springs are fixedly connected to all four corners on one side of the first card plate, and one side of each spring is fixedly connected to the inner wall of the positioning shell.

[0010] Preferably, both sides of the first card plate are fixedly connected to sliding sleeves, and the inner cavity of the sliding sleeve is fitted with a sliding rod, both sides of which are fixedly connected to the inner wall of the positioning shell.

[0011] Preferably, the bottom of the drive motor is fixedly connected to the base plate, one side of the first transmission rod is fixedly connected to the output shaft of the drive motor, and the inner cavity of the first transmission wheel is fixedly connected to the surface of the first transmission rod.

[0012] Preferably, a belt is meshed with the surface of the first transmission wheel, a second transmission wheel is meshed with one side of the inner cavity of the belt, a second transmission rod is fixedly connected to the inner cavity of the second transmission wheel, and one side of the second transmission rod extends through the inner cavity of the fan casing and is fixedly connected to the guide fan.

[0013] Preferably, an exhaust pipe is connected to the top flange on one side of the dust collector box, and one side of the bottom of the exhaust pipe is connected to the flange of the fan casing.

[0014] Preferably, the bottom flange of the dust collector is connected to a dust discharge pipe, the bottom flange of the dust discharge pipe is connected to a collection box, and the bottom of the collection box is bolted to the base plate.

[0015] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0016] This invention utilizes a snap-fit ​​assembly to open the protective door, allowing the ceramic tube to be placed on top of the cyclone separator. The ceramic tube is then moved downwards and snapped in place. Simultaneously, the movement of the ceramic tube causes a second snap-fit ​​plate to insert into the inner cavity of the positioning shell. The second snap-fit ​​plate engages and securely fastens with the first snap-fit ​​plate. Simultaneously, a spring retracts under pressure, causing the first snap-fit ​​plate to move and firmly engage with the second snap-fit ​​plate. The movement of the first snap-fit ​​plate also facilitates the stabilizing movement of a sliding sleeve on the surface of the sliding rod, effectively snapping and securing the ceramic tube. Attached Figure Description

[0017] Figure 1 is a schematic diagram of the structure of the inner tube assembly insertion and fixing device of the high-efficiency ceramic multi-tube dust collector provided by this utility model.

[0018] Figure 2 is a schematic diagram of the internal cavity structure provided by this utility model;

[0019] Figure 3 is a schematic diagram of the snap-fit ​​assembly structure provided by this utility model;

[0020] Figure 4 is a schematic diagram of the drive mechanism structure provided by this utility model.

[0021] In the diagram: 1. Base plate; 2. Positioning frame; 3. Dust collection box; 4. Air inlet; 5. Protective door; 6. Cyclone tube; 7. Ceramic tube; 8. Positioning shell; 9. Snap-fit ​​assembly; 901. Push plate; 902. First snap-fit ​​plate; 903. Second snap-fit ​​plate; 904. Spring; 905. Sliding sleeve; 906. Sliding rod; 10. Fan housing; 11. Drive mechanism; 1101. Drive motor; 1102. First transmission rod; 1103. First transmission wheel; 1104. Belt; 1105. Second transmission wheel; 1106. Second transmission rod; 12. Guide fan; 13. Exhaust pipe; 14. Dust removal pipe; 15. Collection box. Detailed Implementation

[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0023] Please refer to Figures 1-4. A high-efficiency ceramic multi-tube dust collector inner tube assembly insertion and fixing device includes a base plate 1, and further includes:

[0024] A positioning frame 2 is fixed to one side of the top of the base plate 1. A dust collection box 3 is fixedly connected to the top of the positioning frame 2. An air inlet 4 is opened on one side of the dust collection box 3. A protective door 5 is rotatably connected to the front end of the dust collection box 3 via a hinge. A cyclone 6 is fixedly connected to the inner cavity of the dust collection box 3. A ceramic tube 7 is provided on the top of the cyclone 6. Positioning shells 8 are fixedly connected to both sides of the cyclone 6. A snap-fit ​​assembly 9 is provided in the inner cavity of the positioning shell 8. The snap-fit ​​assembly 9 includes a push plate 901, a first snap plate 902, and a second snap plate 903.

[0025] One side of the push plate 901 is inserted into the inner cavity of the positioning shell 8. One side of the push plate 901 is fixedly connected to the first clamping plate 902. One side of the first clamping plate 902 is engaged with the second clamping plate 903. The top of the second clamping plate 903 extends through to the outer wall of the positioning shell 8 and is fixedly connected to the ceramic tube 7. Springs 904 are fixedly connected to the four corners of one side of the first clamping plate 902. One side of the springs 904 is fixedly connected to the inner wall of the positioning shell 8. Sliding sleeves 905 are fixedly connected to both sides of the first clamping plate 902. A sliding rod 906 is fitted inside the inner cavity of the sliding sleeve 905. Both sides of the sliding rod 906 are fixedly connected to the inner wall of the positioning shell 8. When it is necessary to snap the ceramic tube 7 into place, first... The protective door 5 is opened, and the ceramic tube 7 is placed on top of the cyclone 6. The ceramic tube 7 is then moved downwards and engaged. As the ceramic tube 7 moves, the second clamping plate 903 is inserted into the inner cavity of the positioning shell 8. While the second clamping plate 903 is being inserted, it engages and fixes with the first clamping plate 902. Simultaneously, while engaging and fixing with the first clamping plate 902, the spring 904 is forced to retract, causing the first clamping plate 902 to move and firmly engage with the second clamping plate 903. As the first clamping plate 902 moves, the sliding sleeve 905 moves assisted and stabilizes on the surface of the sliding rod 906, thus effectively engaging and securing the ceramic tube 7.

[0026] A fan housing 10 is fixed to the top of the base plate 1 on one side. A drive mechanism 11 is provided on the rear end face of the top of the base plate 1. The drive mechanism 11 includes a drive motor 1101, a first transmission rod 1102 and a first transmission wheel 1103. A guide fan 12 is provided in the inner cavity of the fan housing 10.

[0027] The bottom of the drive motor 1101 is fixedly connected to the base plate 1. One side of the first transmission rod 1102 is fixedly connected to the output shaft of the drive motor 1101. The inner cavity of the first transmission wheel 1103 is fixedly connected to the surface of the first transmission rod 1102. A belt 1104 is meshed with the surface of the first transmission wheel 1103. A second transmission wheel 1105 is meshed with one side of the inner cavity of the belt 1104. A second transmission rod 1106 is fixedly connected to the inner cavity of the second transmission wheel 1105. One side of the second transmission rod 1106 passes through... The exhaust pipe 13 is connected to the top flange on one side of the dust collector 3 and is fixedly connected to the fan housing 10. The bottom side of the exhaust pipe 13 is connected to the flange of the fan housing 10. The bottom flange of the dust collector 3 is connected to the dust discharge pipe 14, and the bottom flange of the dust discharge pipe 14 is connected to the collection box 15. The bottom of the collection box 15 is bolted to the base plate 1. When it is necessary to filter and remove dust from the gas, the drive motor 1101 is started first, and the first transmission rod 110 is driven by the output shaft of the drive motor 1101. 2. The first transmission rod 1102 rotates, simultaneously driving the first transmission wheel 1103 to rotate. Simultaneously, the first transmission wheel 1103 engages with the belt 1104, causing it to rotate. Simultaneously, the belt 1104 engages with the second transmission wheel 1105, causing it to rotate. Simultaneously, the second transmission wheel 1105 rotates, driving the second transmission rod 1106 to rotate. Simultaneously, the second transmission rod 1106 rotates, driving the guide fan 12 to rotate. At this time, the rotation of the guide fan 12 removes dust-laden air from the outside. The gas is drawn from the air inlet 4 into the inner cavity of the dust collector 3. At that time, the gas flows and comes into contact with the ceramic tube 7. During the contact process, the ceramic tube 7 intercepts the impurities in the gas. The intercepted impurities fall into the inner cavity of the cyclone 6 and are then discharged into the inner cavity of the dust discharge pipe 14. The dust discharge pipe 14 then discharges the impurities into the inner cavity of the collection box 15. The filtered gas is drawn into the inner cavity of the exhaust pipe 13 and then discharged from the fan casing 10 through the exhaust pipe 13.

[0028] Working principle: First, install the device in the area requiring dust removal. Then, open the protective door 5 and place the ceramic tube 7 on top of the cyclone separator 6. Next, move the ceramic tube 7 downwards and engage it. Simultaneously, the movement of the ceramic tube 7 causes the second clamping plate 903 to insert into the inner cavity of the positioning shell 8. As the second clamping plate 903 is inserted, it engages and secures with the first clamping plate 902. Simultaneously, while engaging and securing with the first clamping plate 902, the spring 904 is forced back, causing the first clamping plate 902 to move and firmly engage with the second clamping plate 903. 02. While moving, the sliding sleeve 905 moves stably on the surface of the sliding rod 906, effectively securing the ceramic tube 7. At this time, the drive motor 1101 is started, and its output shaft drives the first transmission rod 1102 to rotate. Simultaneously, the first transmission wheel 1103 rotates, and the first transmission wheel 1103 engages with the belt 1104 to rotate. It should be noted that the belt 1104 pulley set is detailed below; to improve the performance of the belt 1104... The load-bearing capacity of the transmission requires a wrap angle of 120 degrees between the belt 1104 and the first transmission pulley 1103 and the second transmission pulley 1105. A larger wrap angle provides greater friction, thereby enhancing the stability and efficiency of the transmission. This technique is common knowledge to those skilled in the art and will not be elaborated upon here. Simultaneously, the belt 1104 rotates, engaging the second transmission pulley 1105, which in turn drives the second transmission rod 1106 to rotate. Finally, the rotation of the second transmission rod 1106 drives the guide fan 12 to rotate. The external dust-laden gas is drawn from the air inlet 4 into the inner cavity of the dust collector 3 by the rotation of the guide fan 12. At that time, the gas flows and comes into contact with the ceramic tube 7. During the contact process, the impurities in the gas are intercepted by the ceramic tube 7. The intercepted impurities fall into the inner cavity of the cyclone 6 and are then discharged into the inner cavity of the dust discharge pipe 14 through the cyclone 6. The impurities are then discharged into the inner cavity of the collection box 15 through the dust discharge pipe 14. The filtered gas is drawn into the inner cavity of the exhaust pipe 13 and then discharged from the fan casing 10 through the exhaust pipe 13.

[0029] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.

[0030] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A high-efficiency ceramic multi-tube dust collector inner tube assembly insertion and fixing device, comprising a base plate (1), characterized in that, Also includes: A positioning frame (2) is fixed to one side of the top of the base plate (1). A dust collection box (3) is fixedly connected to the top of the positioning frame (2). An air inlet (4) is provided on one side of the dust collection box (3). A protective door (5) is rotatably connected to the front end of the dust collection box (3) via a hinge. A cyclone separator (6) is fixedly connected to the inner cavity of the dust collection box (3). A ceramic tube (7) is provided on the top of the cyclone separator (6). Positioning shells (8) are fixedly connected to both sides of the cyclone separator (6). The inner cavity is provided with a snap-fit ​​assembly (9), which includes a push plate (901), a first snap plate (902) and a second snap plate (903); a fan housing (10) is fixed to the top of the base plate (1), and a drive mechanism (11) is provided on the rear end face of the top of the base plate (1). The drive mechanism (11) includes a drive motor (1101), a first transmission rod (1102) and a first transmission wheel (1103). The inner cavity of the fan housing (10) is provided with a guide fan (12).

2. The high-efficiency ceramic multi-tube dust collector inner tube assembly insertion and fixing device according to claim 1, characterized in that: One side of the push plate (901) is inserted into the inner cavity of the positioning shell (8). One side of the push plate (901) is fixedly connected to the first clamping plate (902). One side of the first clamping plate (902) is engaged with the second clamping plate (903). The top of the second clamping plate (903) extends through to the outer wall of the positioning shell (8) and is fixedly connected to the ceramic tube (7).

3. The high-efficiency ceramic multi-tube dust collector inner tube assembly insertion and fixing device according to claim 2, characterized in that: Springs (904) are fixedly connected to the four corners of one side of the first card plate (902), and one side of the spring (904) is fixedly connected to the inner wall of the positioning shell (8).

4. The high-efficiency ceramic multi-tube dust collector inner tube assembly insertion and fixing device according to claim 2, characterized in that: Both sides of the first card plate (902) are fixedly connected to a sliding sleeve (905), and a sliding rod (906) is sleeved in the inner cavity of the sliding sleeve (905). Both sides of the sliding rod (906) are fixedly connected to the inner wall of the positioning shell (8).

5. The high-efficiency ceramic multi-tube dust collector inner tube assembly insertion and fixing device according to claim 1, characterized in that: The bottom of the drive motor (1101) is fixedly connected to the base plate (1), one side of the first transmission rod (1102) is fixedly connected to the output shaft of the drive motor (1101), and the inner cavity of the first transmission wheel (1103) is fixedly connected to the surface of the first transmission rod (1102).

6. The high-efficiency ceramic multi-tube dust collector inner tube assembly insertion and fixing device according to claim 5, characterized in that: The surface of the first transmission wheel (1103) is meshed with a belt (1104), and one side of the inner cavity of the belt (1104) is meshed with a second transmission wheel (1105). The inner cavity of the second transmission wheel (1105) is fixedly connected with a second transmission rod (1106), and one side of the second transmission rod (1106) extends through the inner cavity of the fan housing (10) and is fixedly connected to the guide fan (12).

7. The high-efficiency ceramic multi-tube dust collector inner tube assembly insertion and fixing device according to claim 1, characterized in that: The top flange on one side of the dust collector (3) is connected to an exhaust pipe (13), and one side of the bottom of the exhaust pipe (13) is connected to the flange of the fan casing (10).

8. The high-efficiency ceramic multi-tube dust collector inner tube assembly insertion and fixing device according to claim 1, characterized in that: The bottom flange of the dust collector (3) is connected to a dust discharge pipe (14), and the bottom flange of the dust discharge pipe (14) is connected to a collection box (15). The bottom of the collection box (15) is bolted to the base plate (1).

Images