Oxidized material dust removal integrated equipment for large tent
By combining ultrasonic pulse spray guns and sponge cloth wiping with a drying chamber, an integrated dust removal device has been developed, solving the problem of incomplete cleaning by traditional equipment. This has enabled efficient and automated dust removal of large tent aluminum profiles, improving cleaning quality and production efficiency.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- GUANGDONG HAOMEI NEW MATERIALS CO LTD
- Filing Date
- 2025-05-30
- Publication Date
- 2026-05-01
AI Technical Summary
Traditional dust removal equipment struggles to completely remove surface dust from oxidized aluminum profiles used in large tents, especially residual dust in crevices and complex structures. This results in inconsistent cleaning quality and low efficiency, failing to meet the demands of automated production.
This integrated dust removal equipment combines an ultrasonic pulse spray gun with sponge cloth wiping and a drying chamber. It uses ultrasonic waves to peel off oxide ash, sponge cloth to wipe away residual particles, and gravity and heating tubes to dry the particles, achieving automated and efficient dust removal.
It achieves thorough cleaning of the surface of aluminum profiles for large tents, improves dust removal efficiency, reduces manual intervention, enhances cleaning quality and production efficiency, and adapts to the size differences of various profiles.
Smart Images
Figure CN224181521U_ABST
Abstract
Description
Large tent oxidant ash removal integrated equipment Technical Field
[0001] This utility model relates to the field of aluminum profile anodizing and ash removal technology, and in particular to an integrated equipment for ash removal of anodized materials in large tents. Background Technology
[0002] In the aluminum industry, the anodizing process for large tent aluminum profiles is a key process for improving the surface performance of materials. However, after the anodizing treatment, white ash or sealing ash often remains on the surface of the profiles. If it is not thoroughly removed, it will directly affect the appearance quality of the product and the user experience of customers. With the increasing demand for automated production and precision processing in the industry, the traditional manual ash removal method is no longer able to meet the requirements of large-scale production due to problems such as low efficiency and unstable cleaning quality. Developing an automated device that can efficiently remove ash from the surface of anodized materials and reduce manual intervention has become an urgent technical issue to be solved in the aluminum processing field.
[0003] In existing technologies, aluminum profile dust removal equipment mostly adopts a single cleaning or wiping process. The mechanical structure is usually an independent spray cleaning tank or a simple brush roller device. The technical principle of these devices is mainly based on physical contact friction or single water flow rinsing. Their structural design is often not optimized for the size characteristics and oxide ash adhesion characteristics of large tent materials. For example, some devices use fixed spray heads to clean the profiles, but lack the ability to peel off ash from complex surfaces. Other devices are equipped with wiping components, but the flexibility and adaptability of the components and the continuity of the cleaning process are insufficient, making it difficult to meet the diverse dust removal needs of large profiles.
[0004] The core problem with existing technologies is that traditional dust removal methods are difficult to completely remove surface ash from the oxidized aluminum profiles of large tents. In particular, residual ash in gaps and complex structures can easily lead to customer complaints. Manual operation is not only inefficient but also greatly affected by subjective factors, making it impossible to guarantee the stability of cleaning quality. At the same time, it requires a large investment of manpower, which is inconsistent with the industry's trend towards automation and high efficiency. Therefore, an integrated dust removal equipment for oxidized materials in large tents is proposed to solve the above problems. Summary of the Invention
[0005] To overcome the above shortcomings, this utility model provides an integrated ash removal device for large tent anodized materials, which aims to improve the problems in the existing technology of incomplete removal of white ash or sealing ash on the surface of large tent aluminum profiles after oxidation, low efficiency of manual ash removal, and easy customer complaints.
[0006] To achieve the above objectives, the present invention adopts the following technical solution:
[0007] A large tent oxidant ash removal integrated equipment includes a conveyor belt and a fixed frame, with an ash removal component installed on the top of the conveyor belt;
[0008] The dust removal assembly includes multiple ultrasonic pulse spray guns, one end of each of which is fixedly connected inside the fixed frame. A draining section is provided on one side of the conveyor belt, a connecting frame is fixedly connected to the top of the conveyor belt, a motor is fixedly connected to one side of the connecting frame, a cotton cloth roller is fixedly connected to the output end of the motor, the cotton cloth roller is rotatably connected inside the connecting frame, a sponge cloth is fixedly connected to the outer wall of the cotton cloth roller, a drying chamber is fixedly connected to the top of the draining section, multiple heating tubes are fixedly connected inside the drying chamber, and an adjustment assembly is provided at the bottom of the fixed frame.
[0009] As a further description of the above technical solution:
[0010] The adjustment assembly includes a fixed block and a support plate. The bottom of the fixed block is fixedly connected to the side wall of the conveyor belt, and one side of the support plate is fixedly connected to the outer wall of the fixed block.
[0011] As a further description of the above technical solution:
[0012] The fixing frame is slidably connected inside the fixing block, and a connecting block is fixedly connected to the top of the support plate.
[0013] As a further description of the above technical solution:
[0014] The connecting block has a sliding column inside, and a locking piece is fixedly connected to one end of the sliding column.
[0015] As a further description of the above technical solution:
[0016] The fixing frame has multiple slots inside, and the slots engage with the locking piece.
[0017] As a further description of the above technical solution:
[0018] A pull ring is fixedly connected to the other end of the sliding column, and a limit ring is fixedly connected to the outer wall of the sliding column.
[0019] As a further description of the above technical solution:
[0020] One side of the limiting ring is in contact with the side wall of the connecting block, and a spring is provided on the outer wall of the sliding column.
[0021] As a further description of the above technical solution:
[0022] One end of the spring is fixedly connected to the side wall of the connecting block, and the other end is in contact with one side of the locking piece.
[0023] This utility model has the following beneficial effects:
[0024] 1. In this utility model, the oxide ash on the surface of the profile is peeled off by an ultrasonic pulse spray gun, and the profile is physically wiped with a sponge cloth to remove residual fine particles and water stains. The water is discharged by the drain section and gravity, and the profile is dried by the drying chamber and heating pipes. This achieves an automatic and efficient dust removal effect, solves the problem of customer complaints about white ash or sealing ash on the surface of large tent materials after oxidation, improves dust removal efficiency, and reduces personnel and costs.
[0025] 2. In this utility model, by pulling the pull ring, the sliding column is moved to slide inside the connecting block, and at the same time, the locking piece is driven to disengage from the locking slot to achieve unlocking. After unlocking, the user can quickly adjust the height of the ultrasonic pulse spray gun, thereby achieving the effect of adjusting the nozzle height according to the actual use. This solves the problem of uneven ultrasonic cleaning coverage caused by size differences in large tent aluminum profiles of different specifications, and improves the equipment's adaptability and flexibility to diverse profiles. Attached Figure Description
[0026] Figure 1 is a three-dimensional schematic diagram of the integrated ash removal equipment for large tent oxidant materials proposed in this utility model.
[0027] Figure 2 is a schematic diagram of the top structure of the conveyor belt of the integrated ash removal equipment for large tent oxidant materials proposed in this utility model.
[0028] Figure 3 is a schematic diagram of the internal structure of the drying chamber of the large tent oxidant ash removal integrated equipment proposed in this utility model.
[0029] Figure 4 is a schematic diagram of the structure of the fixed frame side wall of the integrated ash removal equipment for large tent oxidant materials proposed in this utility model.
[0030] Figure 5 is an enlarged view of point A in Figure 4.
[0031] Legend:
[0032] 1. Conveyor belt; 2. Fixing frame; 3. Ultrasonic pulse spray gun; 4. Connecting frame; 5. Motor; 6. Cotton roller; 7. Sponge cloth; 8. Drying chamber; 9. Heating tube; 10. Fixing block; 11. Support plate; 12. Connecting block; 13. Sliding column; 14. Pull ring; 15. Limiting ring; 16. Slot; 17. Clamping plate; 18. Spring; 19. Draining section. Detailed Implementation
[0033] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0034] Referring to Figures 1-3, one embodiment of this utility model is provided: a large tent oxidized material ash removal integrated equipment, including a conveyor belt 1 and a fixed frame 2. The conveyor belt 1 is used for conveying materials, and an ash removal component is provided on the top of the conveyor belt 1 to remove oxidized dust from the surface of the materials.
[0035] The dust removal assembly includes multiple ultrasonic pulse spray guns 3. The multiple designs of the ultrasonic pulse spray guns 3 ensure high-frequency cleaning of the material surface on the conveyor belt 1. Each ultrasonic pulse spray gun 3 is fixedly connected at one end to the inside of the fixing frame 2, ensuring the stability of each gun's position and effectively emitting ultrasonic pulses to powerfully remove accumulated dust and oxide layers. A draining section 19 is provided on one side of the conveyor belt 1 at a 35° angle. Its function is to tilt the profile, thereby using gravity to drain residual moisture from the profile surface. A connecting frame 4 is fixedly connected to the top of the conveyor belt 1. The connecting frame 4 mainly serves a supporting and connecting function, ensuring the stable installation of the motor 5 and other related components. An electric motor is fixedly connected to one side of the connecting frame 4. The output end of the motor 5 is fixedly connected to a cotton cloth roller 6, which is rotatably connected inside the connecting frame 4. A sponge cloth 7 is fixedly connected to the outer wall of the cotton cloth roller 6. The sponge cloth 7 can efficiently absorb the dust attached to the surface of the material and further clean the surface of the material. The top of the draining section 19 is fixedly connected to a drying chamber 8. The drained material is further dried inside the drying chamber 8 through multiple heating tubes 9. The heating tubes 9 inside the drying chamber 8 can effectively provide heat to ensure that no moisture remains on the surface of the material, preparing it for subsequent processes. Multiple heating tubes 9 are fixedly connected inside the drying chamber 8. An adjustment component is set at the bottom of the fixed frame 2. The function of the adjustment component is to facilitate the user to quickly adjust the height of the ultrasonic pulse spray gun 3.
[0036] Specifically, when using this large-scale integrated oxidized dust removal equipment for tents, the operation begins with placing the aluminum profile on the surface of conveyor belt 1. Conveyor belt 1 continuously feeds the aluminum profile into three functional areas, automating the dust removal process. First, when the aluminum profile passes the fixed frame 2, 12 ultrasonic pulse spray guns 3 begin operating, spraying pure water at a temperature of 55-65 degrees Celsius and a pH value of 5.5-6.5. These ultrasonic spray guns utilize the cavitation effect generated by high-frequency ultrasonic vibration to peel off the oxidized dust from the surface of the aluminum profile, ensuring a more thorough dust removal effect. Next, the aluminum profile enters the cotton cloth roller 6 through the connecting frame 4. The motor... The output end of 5 drives the cotton cloth roller 6 to rotate. The rotation of the cotton cloth roller 6 further drives the sponge cloth 7 to move, thereby realizing the physical wiping of the aluminum profile surface and removing residual fine particles and water stains. At this time, the aluminum profile surface has been cleaned more deeply, avoiding the residue of water stains and particles. Then, the aluminum profile enters the 35° inclined draining section 19. Here, the excess water on the aluminum profile is quickly discharged by gravity, further improving the drying efficiency. Subsequently, the aluminum profile enters the drying chamber 8. Under the action of the heating tube 9, the surface is quickly heated and dried, ensuring that the aluminum profile surface is completely dry, achieving the purpose of efficient dust removal, improving cleanliness and production efficiency.
[0037] Referring to Figures 4 and 5, the adjustment assembly includes a fixed block 10 and a support plate 11. The bottom of the fixed block 10 is fixedly connected to the side wall of the conveyor belt 1, and one side of the support plate 11 is fixedly connected to the outer wall of the fixed block 10. A fixing frame 2 is slidably connected inside the fixed block 10. The fixing frame 2 cooperates with the sliding component inside the fixed block 10 through a sliding connection, thereby realizing position adjustment. A connecting block 12 is fixedly connected to the top of the support plate 11. A sliding column 13 is slidably connected inside the connecting block 12. A locking piece 17 is fixedly connected to one end of the sliding column 13. The fixing frame 2 has multiple locking slots 16 inside. The locking slots 16 engage with the locking pieces 17, thereby ensuring the stability of the adjustment assembly and preventing misalignment during adjustment. In case of unstable sliding, a pull ring 14 is fixedly connected to the other end of the sliding column 13. The pull ring 14 is used to facilitate manual adjustment of the position of the equipment by the operator. A limit ring 15 is fixedly connected to the outer wall of the sliding column 13, which plays the role of limiting the sliding column 13 and preventing the adjustment component from exceeding the predetermined range. One side of the limit ring 15 is in contact with the side wall of the connecting block 12. A spring 18 is provided on the outer wall of the sliding column 13. The function of the spring 18 is to provide a certain elastic support for the adjustment component, ensuring that the locking piece 17 can be easily locked in the slot 16 during use, and ensuring the stability and comfort of the adjustment. One end of the spring 18 is fixedly connected to the side wall of the connecting block 12, and the other end is in contact with one side of the locking piece 17.
[0038] Specifically, when the height of the ultrasonic pulse spray gun 3 needs to be adjusted, the user only needs to pull the pull ring 14. Under the action of the pulling force, the sliding column 13 will slide in the connecting block 12. The movement of the sliding column 13 will further drive the locking piece 17 to disengage from the slot 16 and successfully unlock. This unlocking mechanism allows the user to directly adjust the position of the fixing frame 2 so that it can slide smoothly in the fixing block 10, thereby adjusting the overall height of the ultrasonic pulse spray gun 3. During the adjustment process, the movement of the locking piece 17 will squeeze the spring 18, causing the spring 18 to undergo elastic deformation and store elastic potential energy. When the adjustment is completed, the restoring force of the spring 18 will push the locking piece 17 to re-engage in the slot 16 to achieve quick locking. This quick adjustment mechanism not only improves the ease of use of the equipment, but also ensures the safety and stability of the equipment.
[0039] Working Principle: When using this large-scale integrated oxidized material removal equipment for tents, the aluminum profiles are first placed on the surface of the conveyor belt 1 by personnel. The conveyor belt 1 then drives the aluminum profiles into three functional areas for automated ash removal. As they pass the fixed frame 2, 12 ultrasonic pulse spray guns 3 spray pure water at 55-65 degrees Celsius with a pH of 5.5-6.5. The cavitation effect generated by the high-frequency ultrasonic vibration peels off the oxidized ash from the profile surface. As they pass the connecting frame 4, the output of the motor 5 drives the cotton cloth roller 6 to rotate. The rotation of the cotton cloth roller 6 further drives the movement of the sponge cloth 7, thus physically wiping the profiles and removing residual fine particles and water stains. Finally, the water is drained by gravity through the 35° inclined draining section 19, and then the profiles enter the drying chamber 8, where the heating pipe 9 activates the drying process. Surface drying ultimately achieves efficient dust removal, improved cleanliness, and increased production efficiency. When the height of the ultrasonic pulse spray gun 3 needs to be adjusted, by pulling the pull ring 14, the sliding column 13 will slide inside the connecting block 12 under the pulling force. The sliding column 13 will further drive the locking piece 17 to disengage from the slot 16 to unlock. After unlocking, the user can directly pull the fixing frame 2 to slide it inside the fixing block 10, thereby adjusting the overall height of the ultrasonic pulse spray gun 3. At the same time, when the locking piece 17 moves, it will also compress the spring 18, causing the spring 18 to undergo elastic deformation and store elastic potential energy. After the adjustment is completed, the elastic restoring force of the spring 18 will push the locking piece 17 back into the slot 16, thereby achieving quick locking and facilitating the user to quickly adjust the equipment.
[0040] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. A large-scale tent oxidant ash removal integrated equipment, comprising a conveyor belt (1) and a fixed frame (2), characterized in that: A dust removal assembly is provided on the top of the conveyor belt (1); the dust removal assembly includes multiple ultrasonic pulse spray guns (3), one end of each of the multiple ultrasonic pulse spray guns (3) is fixedly connected to the inside of the fixed frame (2), a drain section (19) is provided on one side of the conveyor belt (1), a connecting frame (4) is fixedly connected to the top of the conveyor belt (1), a motor (5) is fixedly connected to one side of the connecting frame (4), a cotton cloth roller (6) is fixedly connected to the output end of the motor (5), the cotton cloth roller (6) is rotatably connected to the inside of the connecting frame (4), a sponge cloth (7) is fixedly connected to the outer wall of the cotton cloth roller (6), a drying chamber (8) is fixedly connected to the top of the drain section (19), multiple heating tubes (9) are fixedly connected inside the drying chamber (8), and an adjustment assembly is provided at the bottom of the fixed frame (2).
2. The integrated ash removal equipment for large tent oxidizers according to claim 1, characterized in that: The adjustment assembly includes a fixing block (10) and a support plate (11). The bottom of the fixing block (10) is fixedly connected to the side wall of the conveyor belt (1), and one side of the support plate (11) is fixedly connected to the outer wall of the fixing block (10).
3. The integrated ash removal equipment for large tent oxidizers according to claim 2, characterized in that: The fixing frame (2) is slidably connected inside the fixing block (10), and the top of the support plate (11) is fixedly connected to the connecting block (12).
4. The integrated ash removal equipment for large tent oxidizers according to claim 3, characterized in that: The connecting block (12) has a sliding column (13) slidably connected inside, and a locking piece (17) is fixedly connected to one end of the sliding column (13).
5. The integrated ash removal equipment for large tent oxidizers according to claim 4, characterized in that: The fixing frame (2) has multiple slots (16) inside, and the slots (16) engage with the locking piece (17).
6. The integrated ash removal equipment for large tent oxidizers according to claim 5, characterized in that: A pull ring (14) is fixedly connected to the other end of the sliding column (13).
7. The integrated ash removal equipment for large tent oxidizers according to claim 6, characterized in that: The sliding column (13) is fixedly connected to the outer wall of the limiting ring (15).
8. The integrated ash removal equipment for large tent oxidizers according to claim 7, characterized in that: The limiting ring (15) is attached to the side wall of the connecting block (12) on one side.
9. The integrated ash removal equipment for large tent oxidizers according to claim 8, characterized in that: A spring (18) is provided on the outer wall of the sliding column (13).
10. The integrated ash removal equipment for large tent oxidizers according to claim 9, characterized in that: One end of the spring (18) is fixedly connected to the side wall of the connecting block (12), and the other end is in contact with one side of the locking piece (17).