Adhesive tape pasting device for photovoltaic module

By designing a photovoltaic module tape application device, which utilizes a pneumatic device and suction head to adsorb the tape under negative pressure, combined with the automated operation of a hydraulic telescopic rod and a cutter, the problem of inconsistent tape application in traditional photovoltaic module production has been solved, achieving a highly efficient and smooth tape application effect.

CN224185551UActive Publication Date: 2026-05-01JIANGSU SUNRISE ENERGY CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
JIANGSU SUNRISE ENERGY CO LTD
Filing Date
2025-05-12
Publication Date
2026-05-01

AI Technical Summary

Technical Problem

In traditional photovoltaic module production, the bonding quality of the tape is inconsistent, making it difficult to guarantee flatness and tension uniformity, and the reliance on manual operation is inefficient.

Method used

A photovoltaic module tape application device was designed. It uses a pneumatic device and a suction head to generate negative pressure to adsorb the tape, and uses a hydraulic telescopic rod and a cutter to achieve automated tape application. Combined with a transmission device and a position adjustment mechanism, it ensures that the tape is applied smoothly.

Benefits of technology

It enables automated tape lamination, improves the consistency and efficiency of lamination quality, reduces manual operation, and ensures the flatness and tension uniformity of the tape.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a photovoltaic module adhesive tape pasting device which comprises a frame body, a transmission device is arranged on the side inner wall of the frame body, the upper surface of the transmission device is movably connected with a photovoltaic panel frame, and the upper surface of the photovoltaic panel frame is movably connected with a photovoltaic panel body. According to the utility model, the air pressure device in the device box is matched with the suction head, so that negative pressure can be generated in the suction head to adsorb an adhesive tape, and the suction head is matched with the hydraulic telescopic rod to enable the adsorbed and cut adhesive tape to move downwards to be in contact with a photovoltaic panel body, so that the adhesive tape is adhered to the photovoltaic panel body; the position of a photovoltaic panel body is limited to avoid displacement of the photovoltaic panel body, an air pressure device can generate outward blowing force through a suction head when an adhesive tape is attached to the photovoltaic panel body to help the adhesive tape to be attached more firmly and smoothly, the position of a device box can be adjusted, then the attaching point position of the adhesive tape is adjusted, the adhesive tape attaching process is convenient and fast, and the adhesive tape attaching efficiency is improved. And manpower is reduced.
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Description

Photovoltaic module tape application device Technical Field

[0001] This utility model belongs to the technical field of photovoltaic module production equipment, specifically relating to a photovoltaic module tape application device. Background Technology

[0002] In the production process of photovoltaic modules, in order to prevent the photovoltaic panels from shifting in position during production, adhesive must be applied to the contact area between every two photovoltaic panels to prevent them from shifting during subsequent production processes and affecting production.

[0003] Traditional tape application methods mostly rely on manual operation, which is not only inefficient, but also makes it difficult to ensure consistent tape application quality due to variations in manual operation. In addition, it is difficult to ensure the flatness and uniform tension of the tape during the application process, which can easily lead to problems such as tape wrinkles and air bubbles. Summary of the Invention

[0004] To solve the above-mentioned technical problems, the present invention provides a technical solution as follows: a photovoltaic module tape application device is provided, including a frame, a transmission device is provided on the inner side wall of the frame, a photovoltaic panel frame is movably connected to the upper surface of the transmission device, a photovoltaic panel body is movably connected to the upper surface of the photovoltaic panel frame, a vertical frame is fixedly connected to the side surface of the frame, a guide rail is fixedly connected to the side surface of the vertical frame, and a crossbar is movably connected to the side surface of the guide rail.

[0005] The device box contains an internal pneumatic device. A first motor is fixedly connected to the side surface of the device box, and a rotating shaft is fixedly connected to the output end of the first motor. A winding roller is movably connected to the side surface of the rotating shaft, and a tape is provided on the side surface of the winding roller. A clamping device is provided on the side surface of the device box via a displacement mechanism, and a cutter is fixedly connected to the side surface of the device box via a displacement mechanism. A hydraulic telescopic rod is fixedly connected to the top inner wall of the device box, and a suction head is fixedly connected to the output end of the hydraulic telescopic rod.

[0006] The above technical solution utilizes a pneumatic device within the device box that works in conjunction with a suction head to generate negative pressure, adsorbing the tape. This, combined with a hydraulic telescopic rod, causes the adsorbed and cut tape to move downwards and contact the photovoltaic panel, thus adhering the tape to the panel. This restricts the position of the photovoltaic panel, preventing displacement. The pneumatic device, through the suction head, generates an outward blowing force as the tape adheres, ensuring a more secure and even bond. The device allows for adjustment of the device box's position, thereby adjusting the tape's application point, making the tape application process convenient and reducing manual labor.

[0007] The present invention is further configured such that the transmission device includes a second motor fixed to the side surface of the frame, a shaft fixedly connected to the output end of the second motor, a roller fixedly connected to the side surface of the shaft, and a conveyor belt disposed on the side surface of the roller.

[0008] With the above technical solution, after the transmission device is started, the conveyor belt rotates, thereby causing the photovoltaic panel frame to move on the conveyor belt and adjust the photovoltaic panel frame to the adhesive application position.

[0009] The present invention is further configured such that a rotating motor is fixedly connected to the side surface of the guide rail, a threaded rod is fixedly connected to the output end of the rotating motor, a sleeve is threadedly connected to the side surface of the threaded rod, and the side surface of the sleeve is fixedly connected to the crossbeam.

[0010] The above technical solution enables the rotating motor to rotate after starting, which in turn causes the sleeve to move the crossbeam, thus adjusting the position of the crossbeam.

[0011] The present invention is further configured such that a drive motor is fixedly connected to the inner side wall of the cross frame, a lead screw is fixedly connected to the output end of the drive motor, a displacement block is threadedly connected to the side surface of the lead screw, and the lower surface of the displacement block is fixedly connected to the device box.

[0012] With the above technical solution, after the drive motor starts, it drives the lead screw to rotate, which in turn causes the displacement block to move the device box and adjust the position of the device box.

[0013] The present invention is further configured such that the side surface of the rotating shaft is rotatably connected to the device box, a limiting plate is fixedly connected to the side surface of the rotating shaft, a bolt is fixedly connected to the side surface of the limiting plate, and a nut is threadedly connected to the side surface of the bolt.

[0014] The above technical solution uses bolts and nuts to fix the position of the installed roller, and uses them in conjunction with the limiting plate to allow the roller to rotate with the shaft.

[0015] The present invention is further configured such that the bolt passes through the winding roller, the side surface of the winding roller contacts the nut, and the side surface of the limiting plate contacts the winding roller.

[0016] The present invention is further configured such that a guide shaft is rotatably connected to the side surface of the device box, the side surface of the guide shaft is in contact with the tape, and a limiting frame is fixedly connected to the side surface of the device box through a displacement mechanism, the inner wall of the limiting frame being in contact with the tape.

[0017] Through the above technical solution, the guide shaft rotates to guide the tape, the limiting frame limits the tape and the tape is pasted on the bottom inner wall of the limiting frame, thus limiting the cut tape.

[0018] The present invention is further configured such that a controller is fixedly connected to the side surface of the stand, and the suction head is connected to an air pressure device through a pipe.

[0019] The beneficial effects of this utility model are as follows:

[0020] The device utilizes an internal pneumatic device that works in conjunction with a suction head to create negative pressure that adsorbs the tape. This, combined with a hydraulic telescopic rod, causes the adsorbed and cut tape to move downwards and contact the photovoltaic panel, thus adhering the tape to the panel. This design restricts the position of the photovoltaic panel, preventing displacement. The pneumatic device, through the suction head, generates an outward blowing force as the tape adheres, further ensuring a firm and even bond. The device allows for adjustment of the device box's position, thereby adjusting the tape's application point, making the tape application process convenient and reducing manual labor. Attached Figure Description

[0021] Figure 1 is a first-view structural diagram of the photovoltaic module tape application device of this utility model;

[0022] Figure 2 is a partial structural schematic diagram of the photovoltaic module tape application device of this utility model;

[0023] Figure 3 is a structural diagram of the photovoltaic panel of the photovoltaic module tape application device of this utility model;

[0024] Figure 4 is a partial exploded view of the photovoltaic module tape application device of this utility model;

[0025] Figure 5 is an enlarged view of point A in Figure 2.

[0026] Reference numerals: 1. Frame; 2. Transmission device; 3. Photovoltaic panel frame; 4. Photovoltaic panel body; 5. Stand; 6. Guide rail; 7. Rotating motor; 8. Threaded rod; 9. Sleeve; 10. Horizontal frame; 11. Drive motor; 12. Lead screw; 13. Displacement block; 14. Device box; 15. First motor; 16. Rotating shaft; 17. Limiting plate; 18. Bolt; 19. Nut; 20. Winding roller; 21. Adhesive tape; 22. Guide shaft; 23. Limiting frame; 24. Clamping device; 25. Cutter; 26. Hydraulic telescopic rod; 27. Suction head; 28. Controller. Detailed Implementation

[0027] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the present utility model and are not intended to limit the present utility model.

[0028] As shown in Figures 1-5, the photovoltaic module tape application device of this embodiment includes a frame 1. A transmission device 2 is provided on the inner side wall of the frame 1. The transmission device 2 includes a second motor fixed to the side surface of the frame 1, a shaft fixedly connected to the output end of the second motor, a roller fixedly connected to the side surface of the shaft, and a conveyor belt provided on the side surface of the roller. A photovoltaic panel frame 3 is movably connected to the upper surface of the transmission device 2. A photovoltaic panel body 4 is movably connected to the upper surface of the photovoltaic panel frame 3. The tape 21 is pasted on the photovoltaic panel body 4.

[0029] The controller 28, pneumatic device, transmission device 2, rotating motor 7, drive motor 11, displacement mechanism, and hydraulic telescopic rod 26 are all electrically connected to an external power source. The pneumatic device, transmission device 2, rotating motor 7, drive motor 11, displacement mechanism, and hydraulic telescopic rod 26 are all electrically connected to the controller 28. This is prior art and known to those skilled in the art. After the transmission device 2 is started, it can move the photovoltaic panel frame 3 to the adhesive application position.

[0030] A support frame 5 is fixedly connected to the side surface of the frame 1. A guide rail 6 is fixedly connected to the side surface of the support frame 5. A rotating motor 7 is fixedly connected to the side surface of the guide rail 6. A threaded rod 8 is fixedly connected to the output end of the rotating motor 7. A sleeve 9 is threadedly connected to the side surface of the threaded rod 8. The side surface of the sleeve 9 is fixedly connected to the cross frame 10. The cross frame 10 is movably connected to the side surface of the guide rail 6.

[0031] A drive motor 11 is fixedly connected to the inner side wall of the cross frame 10. A lead screw 12 is fixedly connected to the output end of the drive motor 11. A displacement block 13 is threadedly connected to the side surface of the lead screw 12. The lower surface of the displacement block 13 is fixedly connected to the device box 14.

[0032] After the rotating motor 7 starts, the threaded rod 8 rotates, which in turn causes the sleeve 9 to drive the cross frame 10 to move, thereby adjusting the position of the cross frame 10. After the drive motor 11 starts, the lead screw 12 rotates, which in turn causes the displacement block 13 to drive the device box 14 to move. By cooperating to adjust the adhesive application position of the device box 14, the device box 14 can be easily adjusted when applying adhesive to the photovoltaic panel body 4.

[0033] The device box 14 is equipped with an air pressure device inside. The air pressure device can generate negative pressure in the suction head 27 to adsorb the tape 21, and can also blow air from the suction head 27 to help the tape 21 adhere more tightly and flat. A first motor 15 is fixedly connected to the side surface of the device box 14. A rotating shaft 16 is fixedly connected to the output end of the first motor 15. The side surface of the rotating shaft 16 is rotatably connected to the device box 14. A winding roller 20 is movably connected to the side surface of the rotating shaft 16.

[0034] A limiting plate 17 is fixedly connected to the side surface of the rotating shaft 16. A bolt 18 is fixedly connected to the side surface of the limiting plate 17. A nut 19 is threadedly connected to the side surface of the bolt 18. The bolt 18 and the nut 19 enable the winding roller 20 to be mounted on the limiting plate 17 and rotate with the rotating shaft 16. The bolt 18 passes through the winding roller 20. The side surface of the winding roller 20 contacts the nut 19. The side surface of the limiting plate 17 contacts the winding roller 20.

[0035] A tape 21 is provided on the side surface of the roller 20. A clamping device 24 is provided on the side surface of the device box 14 through a displacement mechanism. The clamping device 24 is used to clamp one end of the tape 21. A cutter 25 is fixedly connected to the side surface of the device box 14 through a displacement mechanism. A hydraulic telescopic rod 26 is fixedly connected to the top inner wall of the device box 14. A suction head 27 is fixedly connected to the output end of the hydraulic telescopic rod 26.

[0036] When the device box 14 is working, the clamping device 24 moves to clamp and pull the tape 21 located at the limiting frame 23. At the same time, the first motor 15 starts to rotate the roller 20 to open the tape 21, so that the tape 21 is laid flat under the suction head 27. The hydraulic telescopic rod 26 controls the suction head 27 to descend and adhere to the tape 21. At this time, the pneumatic device starts to generate negative pressure in the suction head 27 to adsorb the tape 21. The cutter 25 descends to cut the tape 21 and then rises. The clamping device 24 releases the contact restriction on the tape 21. The hydraulic telescopic rod 26 continues to descend to make the tape 21 adhere to the photovoltaic panel body 4. At this time, the pneumatic device blows air through the suction head 27 to help the tape 21 adhere more tightly.

[0037] A guide shaft 22 is rotatably connected to the side surface of the device box 14. The side surface of the guide shaft 22 contacts the tape 21. A limiting frame 23 is fixedly connected to the side surface of the device box 14 through a displacement mechanism. The inner side wall of the limiting frame 23 contacts the tape 21. A controller 28 is fixedly connected to the side surface of the stand 5. The suction head 27 is connected to the air pressure device through a pipe.

[0038] The working principle of this utility model is as follows: When using this device, the photovoltaic panel body 4 is placed on the photovoltaic panel frame 3, and the photovoltaic panel frame 3 is placed on the transmission device 2. The transmission device 2 is started by the program programmed in the controller 28 to move the photovoltaic panel frame 3 to the work site. The rotation motor 7 and the drive motor 11 are started to adjust the position of the device box 14. When the device box 14 is working, the clamping device 24 is displaced to clamp and pull the tape 21 located at the limiting frame 23. At the same time as pulling, the first motor 1 5. Start the roller 20 to rotate and open the tape 21, so that the tape 21 is laid flat under the suction head 27. The hydraulic telescopic rod 26 controls the suction head 27 to descend and adhere to the tape 21. At this time, the pneumatic device is activated to generate negative pressure in the suction head 27 to adsorb the tape 21. The cutter 25 descends to cut the tape 21 and then rises. The clamping device 24 releases the contact and restricts the tape 21. The hydraulic telescopic rod 26 continues to descend so that the tape 21 is adhered to the photovoltaic panel body 4. At this time, the pneumatic device blows air to help the tape 21 adhere more tightly.

[0039] The above description is merely an embodiment of this utility model and does not limit the patent scope of this utility model. Any equivalent structural or procedural transformations made based on the description and drawings of this utility model, or direct or indirect applications in other related technical fields, are similarly included within the patent protection scope of this utility model.

Claims

1. A photovoltaic module tape application device, comprising a frame (1), characterized in that: A transmission device (2) is provided on the inner side wall of the frame (1). A photovoltaic panel frame (3) is movably connected to the upper surface of the transmission device (2). A photovoltaic panel body (4) is movably connected to the upper surface of the photovoltaic panel frame (3). A support frame (5) is fixedly connected to the side surface of the frame (1). A guide rail (6) is fixedly connected to the side surface of the support frame (5). A crossbar (10) is movably connected to the side surface of the guide rail (6). A device box (14) is provided inside the device box (14). A first motor is fixedly connected to the side surface of the device box (14). 15), the output end of the first motor (15) is fixedly connected to a rotating shaft (16), the side surface of the rotating shaft (16) is movably connected to a winding roller (20), the side surface of the winding roller (20) is provided with a tape (21), the side surface of the device box (14) is provided with a clamping device (24) through a displacement mechanism, the side surface of the device box (14) is fixedly connected to a cutter (25) through a displacement mechanism, the top inner wall of the device box (14) is fixedly connected to a hydraulic telescopic rod (26), and the output end of the hydraulic telescopic rod (26) is fixedly connected to a suction head (27).

2. The photovoltaic module tape applicator according to claim 1, characterized in that, The transmission device (2) includes a second motor fixed to the side surface of the frame (1), a shaft fixedly connected to the output end of the second motor, a roller fixedly connected to the side surface of the shaft, and a conveyor belt provided on the side surface of the roller.

3. The photovoltaic module tape applicator according to claim 1, characterized in that, A rotating motor (7) is fixedly connected to the side surface of the guide rail (6), and a threaded rod (8) is fixedly connected to the output end of the rotating motor (7). A sleeve (9) is threadedly connected to the side surface of the threaded rod (8), and the side surface of the sleeve (9) is fixedly connected to the cross frame (10).

4. The photovoltaic module tape applicator according to claim 1, characterized in that, A drive motor (11) is fixedly connected to the inner side wall of the cross frame (10), and a lead screw (12) is fixedly connected to the output end of the drive motor (11). A displacement block (13) is threadedly connected to the side surface of the lead screw (12), and the lower surface of the displacement block (13) is fixedly connected to the device box (14).

5. The photovoltaic module tape applicator according to claim 1, characterized in that, The side surface of the rotating shaft (16) is rotatably connected to the device box (14). A limiting plate (17) is fixedly connected to the side surface of the rotating shaft (16). A bolt (18) is fixedly connected to the side surface of the limiting plate (17). A nut (19) is threadedly connected to the side surface of the bolt (18).

6. The photovoltaic module tape applicator according to claim 5, characterized in that, The bolt (18) passes through the roller (20), the side surface of the roller (20) contacts the nut (19), and the side surface of the limiting plate (17) contacts the roller (20).

7. The photovoltaic module tape applicator according to claim 1, characterized in that, The side surface of the device box (14) is rotatably connected to a guide shaft (22), the side surface of the guide shaft (22) is in contact with the tape (21), and the side surface of the device box (14) is fixedly connected to a limiting frame (23) through a displacement mechanism, the inner side wall of the limiting frame (23) is in contact with the tape (21).

8. The photovoltaic module tape applicator according to claim 1, characterized in that, The side surface of the stand (5) is fixedly connected to a controller (28), and the suction head (27) is connected to the air pressure device through a pipe.