Forging and pressing device for forge piece production

Abstract

The utility model discloses a forging and pressing device for forge piece production, which comprises a workbench, one side of the workbench is provided with a material ejecting mechanism, the material ejecting mechanism comprises an electric sliding table, the top of the electric sliding table is fixedly connected with the workbench, one side of the electric sliding table is fixedly connected with an adjusting frame, and the adjusting frame is fixedly connected with the workbench. The top of the adjusting frame is fixedly connected with a supporting plate, and the top of the supporting plate is fixedly connected with a mold. According to the forging and pressing device for forge piece production, by arranging the material ejecting mechanism, an electric sliding table drives an adjusting frame to move, the adjusting frame drives a supporting plate to move, the supporting plate drives a mold to move, movement of the adjusting frame enables a rotating shaft to move, the rotating shaft drives a gear to move, and through cooperation of a toothed plate, the gear can rotate in the moving process; and the rotating shaft drives a connecting pin to move, the connecting pin drives an adjusting rod to move, the adjusting rod drives a prism to move, and the prism drives an ejector plate to move, so that materials are pushed out, and material taking work is facilitated.

Description

Technical Field

[0001] This utility model relates to the field of forging technology, specifically to a forging device for forging production. Background Technology

[0002] In modern industrial production, forgings are key components in many fields such as machinery manufacturing, aerospace, and automobiles. Their production quality and efficiency directly affect the development level of related industries. Forging, as the core process of forging production, involves applying pressure to a metal billet to induce plastic deformation, thereby obtaining forgings with the desired shape and properties.

[0003] According to patent document CN221935270U, ​​a flange forging processing device is disclosed, which is installed on a forging machine. The forging machine includes a base, a support column, and a forging device. A forging area is provided on the base. The bottom of the support column is fixedly installed on the base, and the top of the support column is connected to the forging device to support the forging device. A rotating sleeve is provided on one of the support columns. A sliding sleeve is slidably fitted on the rotating sleeve in the vertical direction. A connecting rod is fixedly installed on the outer wall of the sliding sleeve in the horizontal direction. A punch is detachably installed at the end of the connecting rod away from the sliding sleeve. A driving assembly is provided on the base. The driving assembly is used to drive the rotating sleeve to rotate. This application can improve the quality of flange forging production, reduce labor costs, and reduce the workload of workers.

[0004] After forging, the forging parts are tightly attached to the mold, making it difficult to remove them. Traditional methods of removing the parts usually rely on manual methods using tools such as crowbars to knock and pry them. This is not only labor-intensive but also inefficient, seriously affecting production progress. In addition, the uncertainty of operation during manual removal can easily damage the surface of the forgings, reducing the quality of the finished products and increasing production costs. Furthermore, prolonged manual removal also poses safety hazards and can easily lead to accidents such as injuries to operators. Utility Model Content

[0005] The purpose of this utility model is to provide a forging pressing device for forging production, in order to solve the problem mentioned in the background art that after the forging pressing device on the market completes the forging process, the forging will be tightly attached to the mold, making it difficult to remove the material. The traditional material removal method usually relies on manual use of tools such as crowbars to knock and pry, which is not only labor-intensive but also inefficient, seriously affecting the production progress. In addition, due to the uncertainty of operation during manual material removal, the surface of the forging is easily damaged, reducing the quality of the finished forging and increasing the production cost. At the same time, long-term manual material removal also poses safety hazards and is prone to accidents such as operator injury.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a forging pressing device for forging production, comprising a worktable, a material ejector mechanism on one side of the worktable, the material ejector mechanism comprising an electric slide, the top of the electric slide being fixedly connected to the worktable, an adjusting frame being fixedly connected to one side of the electric slide, a support plate being fixedly connected to the top of the adjusting frame, a mold being fixedly connected to the top of the support plate, a rotating shaft being provided at the bottom of the electric slide, a gear being fixedly connected to the central shaft of the rotating shaft, turntables being fixedly connected to both sides of the gear, a connecting pin being fixedly connected to one side of the turntable, an adjusting rod being movably connected to the surface of the connecting pin, a prism being fixedly connected to the top of the adjusting rod, a material ejector plate being fixedly connected to the top of the prism, and a toothed plate meshing with the bottom of the gear.

[0007] Preferably, a forging mechanism is provided on the other side of the workbench. The forging mechanism includes a support frame. The bottom of the support frame is fixedly connected to the workbench. A hydraulic cylinder is fixedly connected to the top of the support frame. A pressure sensor is fixedly connected to the bottom of the hydraulic cylinder. A horizontal plate is fixedly connected to the bottom of the pressure sensor. Springs are fixedly connected to the four corners of the bottom of the horizontal plate. Forging plates are fixedly connected to the bottom of the springs. A PLC controller is fixedly connected to the left side of the support frame.

[0008] Preferably, both sides of the rotating shaft surface are movably connected to vertical plates via bearings, and the top of the vertical plates is fixedly connected to the adjustment frame.

[0009] Preferably, the bottom of the toothed plate is fixedly connected to a fixing frame, and the top of the fixing frame is fixedly connected to the worktable.

[0010] Preferably, the bottom of the support plate is provided with a rectangular groove, and the inner cavity of the rectangular groove is slidably connected to the prism.

[0011] Preferably, the top of the workbench is provided with a sliding groove, and a slider is slidably connected to the inner cavity of the sliding groove, and the top of the slider is fixedly connected to the support plate.

[0012] Preferably, the inner cavity of the cross plate is slidably connected to a slide rod, and the bottom of the slide rod is fixedly connected to the forging plate.

[0013] Preferably, a movable groove is provided on one side of the adjusting rod, and the inner cavity of the movable groove is movably connected to the connecting pin.

[0014] Compared with the prior art, the beneficial effects of this utility model are:

[0015] 1. By setting up an ejector mechanism, when material needs to be removed, the electric slide is started by the PLC controller. The electric slide moves the adjusting frame, which in turn moves the support plate. The support plate moves the mold. The movement of the adjusting frame also moves the rotating shaft, which in turn moves the gear. Through the cooperation of the gear plate, the gear rotates during the movement, which in turn drives the rotating shaft to rotate. The rotating shaft moves the connecting pin, which in turn moves the adjusting rod, which in turn moves the prism, which in turn moves the ejector plate, thereby pushing out the material for easy removal. After removal, the mold is returned to its original position.

[0016] 2. By setting the forging mechanism and the pressure value through the PLC controller, during operation, the material is placed in the inner cavity of the mold, and then the hydraulic cylinder is started. The hydraulic cylinder drives the pressure sensor to move, the pressure sensor drives the horizontal plate to move, the horizontal plate drives the spring to move, and the spring drives the forging plate to move. After the forging plate comes into contact with the material, the spring will deform. At this time, the pressure sensor will detect that the pressure value is gradually rising. After detecting that the pressure value is the same as the set value, the hydraulic cylinder will stop working, and the forging operation is completed. Attached Figure Description

[0017] Figure 1 This is a three-dimensional structural diagram of the present invention from a first-view perspective.

[0018] Figure 2 This is a three-dimensional structural diagram of the present invention from a second perspective.

[0019] Figure 3 This is a three-dimensional structural diagram of the present invention from a third-view perspective.

[0020] Figure 4 This is an enlarged structural diagram of point A of this utility model.

[0021] In the diagram: 1. Workbench; 2. Ejector mechanism; 201. Electric slide; 202. Adjusting frame; 203. Support plate; 204. Mold; 205. Vertical plate; 206. Rotating shaft; 207. Gear; 208. Turntable; 209. Connecting pin; 210. Adjusting rod; 211. Prism; 212. Ejector plate; 213. Toothed plate; 214. Fixed frame; 3. Forging mechanism; 301. Bracket; 302. Hydraulic cylinder; 303. Pressure sensor; 304. Horizontal plate; 305. Spring; 306. Forging plate; 4. PLC controller. Detailed Implementation

[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0023] Please see Figure 1 , Figure 2 , Figure 3 and Figure 4This utility model provides a technical solution: a forging pressing device for forging production, including a worktable 1, a material ejection mechanism 2 on one side of the worktable 1, the material ejection mechanism 2 including an electric slide 201, the top of the electric slide 201 being fixedly connected to the worktable 1, an adjusting frame 202 being fixedly connected to one side of the electric slide 201, a support plate 203 being fixedly connected to the top of the adjusting frame 202, a mold 204 being fixedly connected to the top of the support plate 203, a rotating shaft 206 being provided at the bottom of the electric slide 201, a gear 207 being fixedly connected to the central shaft of the rotating shaft 206, a turntable 208 being fixedly connected to both sides of the gear 207, and a connecting pin 209 being fixedly connected to one side of the turntable 208. The surface of the 9 is movably connected to an adjusting rod 210. A prism 211 is fixedly connected to the top of the adjusting rod 210. A top plate 212 is fixedly connected to the top of the prism 211. A toothed plate 213 meshes with the bottom of the gear 207. By setting the top plate 2, when material needs to be removed, the electric slide 201 is activated by the PLC controller 4. The electric slide 201 drives the adjusting frame 202 to move, which in turn drives the support plate 203 to move. The support plate 203 then drives the mold 204 to move. The movement of the adjusting frame 202 also causes the rotating shaft 206 to move, which in turn drives the gear 207 to move. Through the engagement of the toothed plate 213, the gear 207 rotates during its movement, thereby driving the rotating shaft 207 to move. Rotation of shaft 206 causes connecting pin 209 to move, which in turn moves adjusting rod 210. Adjusting rod 210 then moves prism 211, which in turn moves top plate 212, thus pushing out the material for easy unloading. After unloading, mold 204 is returned to its original position. Vertical plates 205 are movably connected to both sides of shaft 206 via bearings. The top of vertical plates 205 is fixedly connected to adjusting frame 202. By setting bearings and vertical plates 205, the operation of shaft 206 is stabilized, and the shaft 206 is limited. A fixing frame 214 is fixedly connected to the bottom of toothed plate 213. The top of fixing frame 214 is fixedly connected to worktable 1. 14. The operation of the toothed plate 213 is stabilized and its position is limited; a rectangular groove is provided at the bottom of the support plate 203, and the inner cavity of the rectangular groove is slidably connected to the prism 211. By setting the rectangular groove, the operation of the prism 211 is stabilized, thereby facilitating the material ejection operation; a sliding groove is provided at the top of the worktable 1, and a slider is slidably connected to the inner cavity of the sliding groove, and the top of the slider is fixedly connected to the support plate 203. By setting the sliding groove and the slider, the operation of the support plate 203 is stabilized and the support plate 203 is balanced and supported; a movable groove is provided on one side of the adjusting rod 210, and the inner cavity of the movable groove is movably connected to the connecting pin 209. By setting the movable groove, it is convenient for the connecting pin 209 to drive the adjusting rod 210 to move.

[0024] Please see Figure 1 and Figure 2On the other side of the workbench 1, a forging mechanism 3 is provided. The forging mechanism 3 includes a support 301. The bottom of the support 301 is fixedly connected to the workbench 1. A hydraulic cylinder 302 is fixedly connected to the top of the support 301. A pressure sensor 303 is fixedly connected to the bottom of the hydraulic cylinder 302. A horizontal plate 304 is fixedly connected to the bottom of the pressure sensor 303. Springs 305 are fixedly connected to the four corners of the bottom of the horizontal plate 304. A forging plate 306 is fixedly connected to the bottom of the springs 305. A PLC controller 4 is fixedly connected to the left side of the support 301. By setting the forging mechanism 3 and setting the pressure value through the PLC controller 4, during operation, the material is placed in the inner cavity of the mold 204, and then the hydraulic pressure is activated. The hydraulic cylinder 302 drives the pressure sensor 303 to move, which in turn drives the horizontal plate 304 to move. The horizontal plate 304 then drives the spring 305 to move, which in turn drives the forging plate 306 to move. After the forging plate 306 comes into contact with the material, the spring 305 deforms. At this time, the pressure sensor 303 detects that the pressure value is gradually increasing. Once the detected pressure value is the same as the set value, the hydraulic cylinder 302 stops working, thus completing the forging operation. The inner cavity of the horizontal plate 304 is slidably connected to a sliding rod, and the bottom of the sliding rod is fixedly connected to the forging plate 306. By setting the sliding rod, the operation of the forging plate 306 is stabilized, and the forging plate 306 is provided with balanced support.

[0025] Working principle: By setting up the ejector mechanism 2, when material needs to be removed, the electric slide table 201 is started by the PLC controller 4. The electric slide table 201 drives the adjusting frame 202 to move, the adjusting frame 202 drives the support plate 203 to move, the support plate 203 drives the mold 204 to move, and the movement of the adjusting frame 202 also causes the rotating shaft 206 to move. The rotating shaft 206 drives the gear 207 to move. Through the cooperation of the gear plate 213, the gear 207 will also rotate during the movement, thereby driving the rotating shaft 206 to rotate. The rotating shaft 206 drives the connecting pin 209 to move, the connecting pin 209 drives the adjusting rod 210 to move, the adjusting rod 210 drives the prism 211 to move, and the prism 211 drives the ejector plate 212 to move, thereby pushing out the material for easy material removal. After material removal, the mold 204 is returned to its original position.

[0026] By setting the forging mechanism 3 and setting the pressure value through the PLC controller 4, during operation, the material is placed in the inner cavity of the mold 204, and then the hydraulic cylinder 302 is started. The hydraulic cylinder 302 drives the pressure sensor 303 to move, the pressure sensor 303 drives the horizontal plate 304 to move, the horizontal plate 304 drives the spring 305 to move, and the spring 305 drives the forging plate 306 to move. After the forging plate 306 contacts the material, the spring 305 will deform. At this time, the pressure sensor 303 will detect that the pressure value is gradually rising. After detecting that the pressure value is the same as the set value, the hydraulic cylinder 302 will stop working, and the forging operation is completed.

[0027] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A forging press for forging production, comprising a worktable (1), characterized in that: A feeding mechanism (2) is provided on one side of the workbench (1). The feeding mechanism (2) includes an electric slide (201). The top of the electric slide (201) is fixedly connected to the workbench (1). An adjusting frame (202) is fixedly connected to one side of the electric slide (201). A support plate (203) is fixedly connected to the top of the adjusting frame (202). A mold (204) is fixedly connected to the top of the support plate (203). A rotating shaft (206) is provided at the bottom of the electric slide (201). A gear (207) is fixedly connected to the central shaft of the shaft (206). Turntables (208) are fixedly connected to both sides of the gear (207). A connecting pin (209) is fixedly connected to one side of the turntable (208). An adjusting rod (210) is movably connected to the surface of the connecting pin (209). A prism (211) is fixedly connected to the top of the adjusting rod (210). A top plate (212) is fixedly connected to the top of the prism (211). A toothed plate (213) meshes with the bottom of the gear (207).

2. The forging pressing device for forging production according to claim 1, characterized in that: A forging mechanism (3) is provided on the other side of the workbench (1). The forging mechanism (3) includes a bracket (301). The bottom of the bracket (301) is fixedly connected to the workbench (1). A hydraulic cylinder (302) is fixedly connected to the top of the bracket (301). A pressure sensor (303) is fixedly connected to the bottom of the hydraulic cylinder (302). A horizontal plate (304) is fixedly connected to the bottom of the pressure sensor (303). Springs (305) are fixedly connected to the four corners of the bottom of the horizontal plate (304). A forging plate (306) is fixedly connected to the bottom of the springs (305). A PLC controller (4) is fixedly connected to the left side of the bracket (301).

3. The forging pressing device for forging production according to claim 1, characterized in that: Both sides of the rotating shaft (206) are movably connected to vertical plates (205) via bearings, and the top of the vertical plates (205) is fixedly connected to the adjusting frame (202).

4. The forging pressing device for forging production according to claim 1, characterized in that: The bottom of the toothed plate (213) is fixedly connected to a fixing frame (214), and the top of the fixing frame (214) is fixedly connected to the workbench (1).

5. A forging pressing device for forging production according to claim 1, characterized in that: The bottom of the support plate (203) is provided with a rectangular groove, and the inner cavity of the rectangular groove is slidably connected to the prism (211).

6. A forging pressing device for forging production according to claim 1, characterized in that: The top of the workbench (1) is provided with a sliding groove, and a slider is slidably connected to the inner cavity of the sliding groove, and the top of the slider is fixedly connected to the support plate (203).

7. A forging pressing device for forging production according to claim 2, characterized in that: The inner cavity of the horizontal plate (304) is slidably connected to a sliding rod, and the bottom of the sliding rod is fixedly connected to the forging plate (306).

8. A forging pressing device for forging production according to claim 1, characterized in that: The adjusting rod (210) has a movable groove on one side, and the inner cavity of the movable groove is movably connected to the connecting pin (209).

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