Quick steam outlet gasification device

Abstract

The utility model provides a gasification device capable of quickly discharging steam, which belongs to the technical field of steam generating equipment and comprises a supporting mechanism, a control bin and a steam bin fixedly mounted at the top of the control bin. The steam mechanism comprises a heating assembly fixedly installed at the bottom of the steam bin, a floating ball assembly fixedly installed at the top of the heating assembly and an adjusting assembly arranged at the top of the floating ball assembly and used for adjusting the liquid level. Through cooperation of the steam bin, the heater and the dispersion plate, the steam generation time is greatly shortened, efficient heat energy conversion is achieved in a limited space, and the requirement for rapid steam use is met; the liquid level height in the steam bin can be accurately regulated and controlled through a simple structure, the production cost is greatly reduced, steam is secondarily heated through the auxiliary heating plate, the steam condensation backflow phenomenon is completely eradicated, the energy loss is reduced, and the steam utilization rate and the output quality are improved.

Description

Technical Field

[0001] This utility model belongs to the technical field of steam generating equipment, specifically relating to a rapid steam vaporization device. Background Technology

[0002] A steam vaporization device is a specialized equipment that converts liquid water into steam (water vapor). Its core function is to cause a phase change (liquid → gas) in water through heat energy input. These devices are widely used in many fields such as industrial production, food processing, medical disinfection, and household cleaning. Their performance directly affects production efficiency and work quality.

[0003] Traditional steam vaporization devices often suffer from slow steam generation due to excessively large steam chamber volumes, inefficient heating components, and uneven heat distribution. This makes them unsuitable for scenarios with high timeliness requirements, such as rapid cooking in food processing and instant steam treatment in industrial production. Furthermore, some existing steam devices employ complex liquid level control structures, making repair difficult after damage and resulting in high production costs. In addition, most traditional devices lack anti-condensation structures, making steam prone to condensation and backflow during transportation, leading to significant energy waste and reduced steam utilization efficiency. Utility Model Content

[0004] The purpose of this invention is to provide a rapid steam vaporization device, which aims to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution:

[0006] A rapid steam vaporization device, comprising,

[0007] The support structure includes a control chamber and a steam chamber fixedly installed on top of the control chamber;

[0008] The steam mechanism includes a heating assembly fixedly installed at the bottom of the steam chamber, a float assembly fixedly installed at the top of the heating assembly, and an adjustment assembly disposed at the top of the float assembly for adjusting the liquid level.

[0009] As a preferred embodiment of the present invention, the heating assembly includes a heater fixedly installed at the bottom of the inner surface of the steam chamber, and a dispersion plate fixedly installed at the top of the heater, wherein the bottom of the heater is provided with a heat insulation layer.

[0010] As a preferred embodiment of this utility model, the heating assembly further includes an auxiliary heating plate disposed on the top of the steam chamber, and a plurality of steam holes opened on the outer surface of the auxiliary heating plate. The auxiliary heating plate is used to reheat the steam and prevent condensation backflow.

[0011] As a preferred embodiment of the present invention, the float assembly includes a float disposed on the top of the dispersion plate, a water-stop plug fixedly connected to the outer surface of the top of the float, and a limiting groove opened on the top of the float. The limiting groove is opened on the outside of the water-stop plug, and the top of the water-stop plug is provided with a leak-proof rubber water-stop ring.

[0012] As a preferred embodiment of this utility model, the float assembly further includes a water supply pipe slidably sleeved on the outer surface of the water stop plug, a limiting piece fixedly installed on the inner surface of the water supply pipe, and a support block sleeved on the outer surface of the water supply pipe and threadedly connected thereto. The bottom of the limiting piece is provided with a rubber water stop ring for sealing and stopping water, and the end face of the water supply pipe is just placed into the limiting groove.

[0013] As a preferred embodiment of the present invention, the float assembly further includes several support rods fixedly installed on the top of the dispersion plate, sliding sleeves slidably sleeved on the outer surface of the support rods, and support plates fixedly installed on the top of the support rods for dispersing pressure. The sliding sleeves are all fixedly connected to the side of the float and used to limit the position of the float. The tops of the support plates are all fixedly connected to the bottom of the support block.

[0014] As a preferred embodiment of this utility model, the adjusting component includes a transmission ring fixedly sleeved on the outer surface of the top of the water supply pipe, a transmission rod fixedly connected to the outer surface of the transmission ring, an upper limit sleeve fixedly connected to the end face of the transmission rod, a positioning rod slidably connected to the inner surface of the upper limit sleeve, and a spring fixedly connected to the bottom of the upper limit sleeve, the spring being slidably sleeved on the outer surface of the positioning rod.

[0015] As a preferred embodiment of this utility model, the adjustment assembly further includes a lower limit sleeve fixedly sleeved on the outer surface of the positioning rod, an operating handle rotatably connected to the top of the positioning rod, and a plurality of positioning holes formed on the top of the support block and used to lock the positioning rod.

[0016] Compared with the prior art, the beneficial effects of this utility model are: through the coordinated operation of the steam chamber, heater and dispersion plate, the steam generation time is greatly shortened, and efficient heat energy conversion is achieved in a limited space to meet the demand for rapid steam use; the float assembly and the regulating assembly are linked, and the liquid level in the steam chamber can be accurately controlled through a simple structure, which greatly reduces the production cost; the auxiliary heating plate reheats the steam, eliminates the phenomenon of steam condensation and backflow, reduces energy loss, and improves the steam utilization rate and output quality. Attached Figure Description

[0017] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort. Among them:

[0018] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0019] Figure 2 This is a schematic diagram of the steam mechanism structure of this utility model;

[0020] Figure 3 This is a schematic cross-sectional view of the overall structure of this utility model;

[0021] Figure 4 This is a cross-sectional view of the overall structure of this utility model from another angle;

[0022] Figure 5 For the present utility model Figure 4 Enlarged view of the structure at point B in the middle;

[0023] Figure 6 This is a schematic diagram of the float assembly structure of this utility model;

[0024] Figure 7 This is a schematic diagram of the adjustment component structure of this utility model.

[0025] In the diagram: 100, Support mechanism; 101, Control chamber; 102, Steam chamber; 200, Steam mechanism; 201, Heating assembly; 201a, Heater; 201b, Dispersion plate; 201c, Auxiliary heating plate; 201d, Steam hole; 202, Float assembly; 202a, Float; 202b, Water stop plug; 202c, Limiting groove; 202d, Water supply pipe; 202e, Limiting piece; 202f, Support block; 202g, Support rod; 202h, Sliding sleeve; 202i, Support piece; 203, Adjustment assembly; 203a, Transmission ring; 203b, Transmission rod; 203c, Upper limit sleeve; 203d, Positioning rod; 203e, Spring; 203f, Lower limit sleeve; 203g, Operating handle; 203h, Positioning hole. Detailed Implementation

[0026] To make the above-mentioned objectives, features and advantages of this utility model more apparent and understandable, the specific embodiments of this utility model will be described in detail below with reference to the accompanying drawings.

[0027] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Those skilled in the art can make similar extensions without departing from the spirit of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.

[0028] Secondly, the term "an embodiment" or "embodiment" as used herein refers to a specific feature, structure, or characteristic that may be included in at least one implementation of the present invention. The phrase "in one embodiment" appearing in different places in this specification does not necessarily refer to the same embodiment, nor is it a single or selective embodiment that excludes other embodiments.

[0029] Example 1

[0030] Reference Figure 1-7 This is the first embodiment of the present invention, which provides a rapid steam vaporization device, comprising:

[0031] The support structure 100 includes a control chamber 101 and a steam chamber 102 fixedly installed on top of the control chamber 101;

[0032] The steam mechanism 200 includes a heating component 201 fixedly installed at the bottom of the steam chamber 102, a float assembly 202 fixedly installed at the top of the heating component 201, and an adjustment component 203 disposed at the top of the float assembly 202 for adjusting the liquid level.

[0033] It should be noted that the control chamber 101 serves as the control center of the entire device, and is equipped with controllers, power supplies, and other devices to control the operation of the steam mechanism 200. The control chamber 101 is made of high-strength heat-resistant material, while the steam chamber 102 adopts a small-volume design and is made of high-temperature and corrosion-resistant materials, which can withstand high-temperature steam environments and greatly shorten heating time, enabling rapid steam output.

[0034] Specifically, the heating assembly 201 includes a heater 201a fixedly installed on the bottom of the inner surface of the steam chamber 102, and a dispersion plate 201b fixedly installed on the top of the heater 201a. The bottom of the heater 201a is provided with a heat insulation layer.

[0035] Furthermore, the heating assembly 201 also includes an auxiliary heating plate 201c disposed on the top of the steam chamber 102, and a number of steam holes 201d opened on the outer surface of the auxiliary heating plate 201c. The auxiliary heating plate 201c is used to reheat the steam and prevent condensation backflow.

[0036] It should be noted that the heater 201a has a heat insulation layer at the bottom, which is made of high-performance heat insulation material. This layer can effectively reduce the transfer of heat to the control chamber 101 and protect the equipment inside the control chamber 101 from high temperature. The dispersion plate 201b is used to disperse the heat generated by the heater 201a, so that the heat is evenly distributed in the steam chamber 102, thereby improving the heating speed and uniformity of the water. The auxiliary heating plate 201c is connected to the controller through wires, and its heating temperature is controlled by the controller. The auxiliary heating plate 201c is used to reheat the steam and prevent the steam from condensing and flowing back during the rising process.

[0037] Preferably, the float assembly 202 includes a float 202a disposed on the top of the dispersion plate 201b, a water-stop plug 202b fixedly connected to the outer surface of the top of the float 202a, and a limiting groove 202c opened on the top of the float 202a. The limiting groove 202c is opened on the outside of the water-stop plug 202b, and the top of the water-stop plug 202b is provided with a leak-proof rubber water-stop ring.

[0038] Specifically, the float assembly 202 also includes a water supply pipe 202d that is slidably sleeved on the outer surface of the water stop plug 202b, a limiting piece 202e that is fixedly installed on the inner surface of the water supply pipe 202d, and a support block 202f that is sleeved on the outer surface of the water supply pipe 202d and threadedly connected thereto. The bottom of the limiting piece 202e is provided with a rubber water stop ring for sealing and stopping water, and the end face of the water supply pipe 202d fits into the limiting groove 202c.

[0039] Furthermore, the float assembly 202 also includes several support rods 202g fixedly installed on the top of the dispersion plate 201b, sliding sleeves 202h slidably sleeved on the outer surface of the support rods 202g, and support plates 202i fixedly installed on the top of the support rods 202g for dispersing pressure. Several sliding sleeves 202h are fixedly connected to the side of the float 202a and used to limit the position of the float 202a. The tops of several support plates 202i are fixedly connected to the bottom of the support block 202f.

[0040] It should be noted that the float 202a is made of lightweight material and can float on the water surface and move up and down with the change of water level. The water pressure in the water supply pipe 202d is less than the buoyancy generated by the liquid surface on the float 202a. The limiting groove 202c is used to limit the lower end of the water supply pipe 202d. When the float 202a rises to the highest position, the limiting piece 202e and the water stop plug 202b fit tightly together to form a seal and prevent water from continuing to flow into the steam chamber 102.

[0041] Furthermore, the adjustment assembly 203 includes a transmission ring 203a fixedly sleeved on the top outer surface of the water supply pipe 202d, a transmission rod 203b fixedly connected to the outer surface of the transmission ring 203a, an upper limit sleeve 203c fixedly connected to the end face of the transmission rod 203b, a positioning rod 203d slidably connected to the inner surface of the upper limit sleeve 203c, and a spring 203e fixedly connected to the bottom of the upper limit sleeve 203c, the spring 203e being slidably sleeved on the outer surface of the positioning rod 203d.

[0042] Preferably, the adjustment assembly 203 further includes a lower limit sleeve 203f fixedly sleeved on the outer surface of the positioning rod 203d, an operating handle 203g rotatably connected to the top of the positioning rod 203d, and a number of positioning holes 203h opened on the top of the support block 202f and locked in conjunction with the positioning rod 203d.

[0043] It should be noted that the function of spring 203e is to keep the positioning rod 203d locked in the positioning hole 203h. When the positioning rod 203d is pulled out upward, it will drive the lower limit sleeve 203f to move upward and compress the spring 203e. When the transmission ring 203a rotates, it will drive the water supply pipe 202d to rotate. The water supply pipe 202d is threadedly connected to the inner surface of the support block 202f. The height can be adjusted by rotating the water supply pipe 202d, thereby realizing the adjustment of the liquid level in the steam chamber 102.

[0044] When adjusting the liquid level during use, first take out the handle 203g and adjust the height of the water supply pipe 202d by rotating the handle 203g. Insert the positioning rod 203d into the corresponding positioning hole 203h to lock it, thereby setting the liquid level in the steam chamber 102. Then, turn on the external water source, and the external water source enters the steam chamber 102 through the water supply pipe 202d. As the water level rises, the float 202a moves upward under the action of buoyancy. When the water level reaches the set height, the float 202a rises to the highest position, and the rubber water-stop ring at the top of the water-stop plug 202b and the rubber water-stop ring at the bottom of the limiting plate 202e fit tightly together to form a seal and prevent water from continuing to flow into the steam chamber 102.

[0045] When steam generation is required, the controller activates heater 201a, which converts electrical energy into heat energy. The heat is then evenly heated by the dispersion plate 201b, causing the water in the steam chamber 102 to heat up rapidly and generate steam. The steam rises and is discharged through the steam hole 201d on the auxiliary heating plate 201c. During the steam discharge process, the auxiliary heating plate 201c reheats the steam, increasing its temperature and preventing condensation and backflow. As steam is continuously generated, the water level in the steam chamber 102 gradually decreases, causing the float 202a to descend as well. The stop plug 202b separates from the limiting plate 202e, allowing external water to re-enter the steam chamber 102 through the water supply pipe 202d to replenish the water supply. This cycle continues, achieving the function of continuously generating steam.

[0046] In summary, through the cooperation of heater 201a, dispersion plate 201b, and steam chamber 102, the water in steam chamber 102 is heated evenly, improving the heating speed and shortening the steam generation time. The float assembly 202 and regulating assembly 203 work together to precisely control the liquid level in steam chamber 102. During operation, float 202a moves up and down with changes in water level, causing the stop plug 202b and limit plate 202e to open and close, ensuring timely replenishment of the liquid level. After steam is generated, auxiliary heating plate 201c at the top of steam chamber 102 reheats the steam, increasing its temperature and dryness, effectively preventing condensation and backflow during its ascent, reducing energy waste, and improving steam utilization. Regulating assembly 203 can flexibly adjust the liquid level in steam chamber 102 as needed, making the equipment more adaptable.

[0047] It is important to note that the constructions and arrangements of this application shown in several different exemplary embodiments are merely illustrative. Although only a few embodiments are described in detail in this disclosure, those who consult this disclosure will readily understand that many modifications are possible (e.g., changes in the size, dimensions, structure, shape and proportion of various elements, as well as parameter values ​​(e.g., temperature, pressure, etc.), mounting arrangements, use of materials, color, orientation, etc.) without substantially departing from the novel teachings and advantages of the subject matter described in this application). For example, an element shown as integrally formed may be composed of multiple parts or elements, the position of elements may be inverted or otherwise altered, and the nature or number or position of discrete elements may be changed or altered. Therefore, all such modifications are intended to be included within the scope of this utility model. The order or sequence of any process or method steps may be changed or rearranged according to alternative embodiments. In the claims, any "device plus function" clause is intended to cover the structure described herein that performs the function, and not only structural equivalents but also equivalent structures. Without departing from the scope of this invention, other substitutions, modifications, alterations, and omissions may be made in the design, operation, and arrangement of the exemplary embodiments. Therefore, this invention is not limited to the specific embodiments, but extends to various modifications that still fall within the scope of the appended claims.

[0048] Furthermore, in order to provide a concise description of exemplary embodiments, not all features of actual embodiments (i.e., those features that are not relevant to the best mode of carrying out the present invention as currently considered, or those features that are not relevant to implementing the present invention) may be omitted.

[0049] It should be understood that numerous specific implementation decisions can be made during the development of any practical implementation, such as in any engineering or design project. Such development efforts may be complex and time-consuming, but for those skilled in the art who benefit from this disclosure, the development effort will be a routine work of design, manufacturing, and production without requiring much experimentation.

[0050] It should be noted that the above embodiments are only used to illustrate the technical solution of this utility model and are not intended to limit it. Although this utility model has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solution of this utility model without departing from the spirit and scope of the technical solution of this utility model, and all such modifications or substitutions should be covered within the scope of the claims of this utility model.

Claims

1. A rapid steam vaporization device, characterized in that: include, The support structure (100) includes a control chamber (101) and a steam chamber (102) fixedly installed on the top of the control chamber (101); The steam mechanism (200) includes a heating assembly (201) fixedly installed at the bottom of the steam chamber (102), a float assembly (202) fixedly installed at the top of the heating assembly (201), and an adjustment assembly (203) disposed at the top of the float assembly (202) for adjusting the liquid level.

2. The rapid steam vaporization device according to claim 1, characterized in that: The heating assembly (201) includes a heater (201a) fixedly installed on the bottom of the inner surface of the steam chamber (102) and a dispersion plate (201b) fixedly installed on the top of the heater (201a). The bottom of the heater (201a) is provided with a heat insulation layer.

3. The rapid steam vaporization device according to claim 2, characterized in that: The heating assembly (201) also includes an auxiliary heating plate (201c) disposed on the top of the steam chamber (102) and a plurality of steam holes (201d) opened on the outer surface of the auxiliary heating plate (201c). The auxiliary heating plate (201c) is used to reheat the steam and prevent condensation backflow.

4. The rapid steam vaporization device according to claim 3, characterized in that: The float assembly (202) includes a float (202a) disposed on the top of the dispersion plate (201b), a water-stop plug (202b) fixedly connected to the outer surface of the top of the float (202a), and a limiting groove (202c) opened on the top of the float (202a). The limiting groove (202c) is opened on the outside of the water-stop plug (202b), and the top of the water-stop plug (202b) is provided with a leak-proof rubber water-stop ring.

5. The rapid steam vaporization device according to claim 4, characterized in that: The float assembly (202) further includes a water supply pipe (202d) slidably sleeved on the outer surface of the water stop plug (202b), a limiting piece (202e) fixedly installed on the inner surface of the water supply pipe (202d), and a support block (202f) sleeved on the outer surface of the water supply pipe (202d) and threadedly connected thereto. The bottom of the limiting piece (202e) is provided with a rubber water stop ring for sealing and stopping water, and the end face of the water supply pipe (202d) is just placed into the limiting groove (202c).

6. The rapid steam vaporization device according to claim 5, characterized in that: The float assembly (202) further includes several support rods (202g) fixedly installed on the top of the dispersion plate (201b), sliding sleeves (202h) slidably sleeved on the outer surface of the support rods (202g), and support plates (202i) fixedly installed on the top of the support rods (202g) for dispersing pressure. Several sliding sleeves (202h) are fixedly connected to the side of the float (202a) and used to limit the position of the float (202a). The tops of several support plates (202i) are fixedly connected to the bottom of the support block (202f).

7. The rapid steam vaporization device according to claim 6, characterized in that: The adjusting assembly (203) includes a transmission ring (203a) fixedly sleeved on the top outer surface of the water pipe (202d), a transmission rod (203b) fixedly connected to the outer surface of the transmission ring (203a), an upper limit sleeve (203c) fixedly connected to the end face of the transmission rod (203b), a positioning rod (203d) slidably connected to the inner surface of the upper limit sleeve (203c), and a spring (203e) fixedly connected to the bottom of the upper limit sleeve (203c). The spring (203e) is slidably sleeved on the outer surface of the positioning rod (203d).

8. The rapid steam vaporization device according to claim 7, characterized in that: The adjustment assembly (203) further includes a lower limit sleeve (203f) fixedly sleeved on the outer surface of the positioning rod (203d), an operating handle (203g) rotatably connected to the top of the positioning rod (203d), and a plurality of positioning holes (203h) opened on the top of the support block (202f) and locked in conjunction with the positioning rod (203d).

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