Low-temperature brittle-fracture-resistant special alloy plate
Through multi-layer structural design and hot-melt connection, the problem of brittle fracture of special alloy plates in low-temperature environment is solved, and the anti-brittle fracture performance and service stability are improved.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- JIANGSU FUTONGDE METAL PRODUCTS CO LTD
- Filing Date
- 2025-06-20
- Publication Date
- 2026-05-19
AI Technical Summary
Traditional special alloy plates are prone to brittle fracture at low temperatures, which increases the risk of use.
It adopts a multi-layer structure design, including a base layer, a reinforcing layer, a composite layer, and a wear-resistant layer. The base layer uses high-strength 7075 aluminum alloy, the reinforcing layer uses ferrite to prevent crack propagation, the composite layer uses nickel-based alloy to absorb impact energy, and the wear-resistant layer uses tungsten steel. Stability is enhanced by hot-melt connection and frame components.
It significantly improves the resistance to brittle fracture and the stability of use of alloy plates at low temperatures. Through multi-layer structure and hot-melt connection, it enhances the load-bearing capacity and crack propagation resistance of the plates and reduces the risk of fracture in low-temperature environments.
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Figure CN224256235U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of special alloy plates for low-temperature brittle fracture resistance, and in particular to a special alloy plate for low-temperature brittle fracture resistance. Background Technology
[0002] Alloy plates are industrial products. Thin steel plates are less than 4 mm thick, with the thinnest being 0.2 mm. Thick steel plates range from 4 to 60 mm in thickness, and extra-thick steel plates range from 60 to 115 mm in thickness. The width of thin plates ranges from 500 to 1500 mm, while the width of thick plates ranges from 600 to 3000 mm. The steel grades of thick steel plates are generally the same as those of thin steel plates; they are all flat or rectangular in shape and have high thermal strength at high temperatures.
[0003] Special alloy plates require different properties depending on the application environment. Therefore, the strength and toughness of special alloy plates used in different environments vary. This process requires bonding them together through composite methods and hot working to enhance the required properties of the special alloy plates.
[0004] Traditional special alloy plates are prone to breakage after impact due to low-temperature brittleness, which reduces their applicability in different environments and increases the risk of using them in low-temperature environments.
[0005] Therefore, it is necessary to provide a special alloy plate with low-temperature brittle fracture resistance to solve the above-mentioned technical problems. Utility Model Content
[0006] This invention provides a special alloy plate that is resistant to brittle fracture at low temperatures, which solves the problem that traditional special alloy plates are prone to fracture when subjected to impact at low temperatures, increasing the risk of use.
[0007] To solve the above-mentioned technical problems, the low-temperature brittle fracture resistant special alloy plate provided by this utility model includes: a frame assembly;
[0008] The alloy sheet is disposed inside the frame assembly. The alloy sheet includes a base layer, two reinforcing layers, two composite layers, and two wear-resistant layers. The base layer is a high-strength 7075 aluminum alloy to provide load-bearing capacity. The reinforcing layers are ferrite to prevent crack propagation. The composite layers are nickel-based alloy materials to absorb external impact energy. The wear-resistant layers are tungsten carbide materials to increase wear resistance.
[0009] Multiple reinforcing ribs are installed on the top and bottom of the base layer, and an interface is provided on the adjacent side of two reinforcing layers.
[0010] The materials at the top and bottom of the base layer are the same. The base layer, two reinforcing layers, two composite layers and two wear-resistant layers are connected by hot-melt to ensure connection stability.
[0011] Preferably, both of the reinforcing layers have through-holes on their front sides, which are used to fill with thermal insulation material.
[0012] Preferably, the frame assembly includes a sealing frame and mating holes, the sealing frame being used to enclose the four sides of the alloy sheet;
[0013] The sealing frame is also made of tungsten steel, and the positions of the mating holes and the filling holes correspond to each other.
[0014] Preferably, the base layer is divided into a heating layer and two support layers, the heating layer is located between the two support layers, and an installation port is provided on the top of the heating layer.
[0015] Preferably, two through holes are opened on one side of the inner wall of the mounting port, a heating plate is installed inside the mounting port, and two power plugs are installed on one side of the heating plate;
[0016] The energizing plug powers the heating plate, and its surface is coated with insulating material. The energizing plug and the perforation are positioned correspondingly.
[0017] Preferably, the other end of the two energized plugs is equipped with a connector, and a connecting plug with a mating joint is installed on one side of the connector;
[0018] The connecting bolt is also for conducting electricity.
[0019] Compared with related technologies, the low-temperature brittle fracture resistant special alloy plate provided by this utility model has the following advantages:
[0020] Beneficial effects:
[0021] This invention provides a special alloy plate for low-temperature brittle fracture resistance. To improve the stability and safety of the special alloy plate in low-temperature environments, the plate is divided into a base layer, a reinforcing layer, a composite layer, and a wear-resistant layer. The base layer uses a high-strength alloy material to provide load-bearing capacity, while the ferrite reinforcing layer effectively prevents crack propagation and penetration, thus improving the low-temperature brittle fracture resistance of the alloy plate. The composite layer is a nickel-based alloy material, which is in direct contact with the external low-temperature environment. With its excellent low-temperature toughness, the composite layer absorbs external impact energy and prevents cracks from propagating into the plate. This design effectively hinders crack propagation, so that when the alloy plate is subjected to external force at low temperatures, the cracks must constantly change direction to bypass the grain boundaries, consuming more energy, thereby significantly improving the brittle fracture resistance. Attached Figure Description
[0022] Figure 1 A schematic diagram of the structure of the first embodiment of the low-temperature brittle fracture resistant special alloy plate provided by this utility model;
[0023] Figure 2A schematic diagram of the exhaust port is provided for this utility model;
[0024] Figure 3 Provided for this utility model Figure 2 An enlarged view of point A shown;
[0025] Figure 4 A schematic diagram of the structure of the second embodiment of the low-temperature brittle fracture resistant special alloy plate provided by this utility model;
[0026] Figure 5 A structural schematic diagram of the mounting port is provided for this utility model;
[0027] Figure 6 Provided for this utility model Figure 5 A magnified view of point B shown.
[0028] The following are the labeling elements in the diagram: 1. Frame assembly, 101. Sealing frame, 102. Butt hole, 2. Alloy plate, 201. Base layer, 2011. Heating layer, 2012. Support layer, 202. Reinforcing layer, 203. Composite layer, 204. Wear-resistant layer, 3. Filling hole, 4. Butt joint, 5. Reinforcing rib, 6. Heating plate, 7. Mounting port, 8. Power plug, 9. Connector, 10. Connecting bolt, 11. Butt joint, 12. Perforation. Detailed Implementation
[0029] The present invention will be further described below with reference to the accompanying drawings and embodiments.
[0030] First Embodiment
[0031] Please refer to the following: Figure 1 , Figure 2 , Figure 3 ,in, Figure 1 A schematic diagram of the structure of the first embodiment of the low-temperature brittle fracture resistant special alloy plate provided by this utility model; Figure 2 A schematic diagram of the exhaust port is provided for this utility model; Figure 3 Provided for this utility model Figure 2 The enlarged view at point A is shown. The low-temperature brittle fracture resistant special alloy sheet includes: frame assembly 1;
[0032] Alloy plate 2 is disposed inside the frame assembly 1. Alloy plate 2 includes a base layer 201, two reinforcing layers 202, two composite layers 203, and two wear-resistant layers 204. The base layer 201 is made of high-strength 7075 aluminum alloy to provide load-bearing capacity. The reinforcing layers 202 are made of ferrite to prevent crack propagation. The composite layers 203 are made of nickel-based alloy material to absorb external impact energy. The wear-resistant layers 204 are made of tungsten carbide material to increase wear resistance.
[0033] Multiple reinforcing ribs 5 are installed on the top and bottom of the base layer 201 respectively, and the two adjacent sides of the reinforcing layers 202 are provided with a connection interface 4;
[0034] The top and bottom of the base layer 201 are made of the same material. The base layer 201, two reinforcing layers 202, two composite layers 203 and two wear-resistant layers 204 are connected by hot melting to ensure connection stability. The positions of the interface 4 and the reinforcing rib 5 are corresponding. The reinforcing rib 5 is used to increase the overall strength and toughness of the special alloy plate.
[0035] Both of the reinforcing layers 202 have through filling holes 3 on their front sides, and the filling holes 3 are used to fill the insulation material.
[0036] The filling hole 3 is a through-reinforcing layer 202.
[0037] The frame assembly 1 includes a sealing frame 101 and a mating hole 102. The sealing frame 101 is used to cover the four sides of the alloy plate 2.
[0038] The sealing frame 101 is also made of tungsten steel, and the positions of the mating hole 102 and the filling hole 3 are corresponding.
[0039] The working principle of the low-temperature brittle fracture resistant special alloy plate provided by this utility model is as follows:
[0040] The special alloy plate is divided into a base layer 201, a reinforcing layer 202, a composite layer 203, and a wear-resistant layer 204. The base layer 201 is made of high-strength alloy material to provide load-bearing capacity. At the same time, the ferritic reinforcing layer 202 effectively prevents the propagation and penetration of cracks, improving the low-temperature resistance to brittle fracture of the alloy plate. The composite layer 203 is a nickel-based alloy material. The composite layer 203 is in direct contact with the external low-temperature environment. With its excellent low-temperature toughness, it absorbs external impact energy and prevents cracks from propagating into the plate.
[0041] Compared with related technologies, the low-temperature brittle fracture resistant special alloy plate provided by this utility model has the following advantages:
[0042] Beneficial effects:
[0043] To improve the stability and safety of special alloy plates in low-temperature environments, the special alloy plates are divided into a base layer 201, a reinforcing layer 202, a composite layer 203, and a wear-resistant layer 204. The base layer 201 uses a high-strength alloy material to provide load-bearing capacity. At the same time, the ferrite reinforcing layer 202 effectively prevents the propagation and penetration of cracks, improving the low-temperature resistance to brittle fracture of the alloy plate. The composite layer 203 is a nickel-based alloy material. The composite layer 203 is in direct contact with the external low-temperature environment. With its excellent low-temperature toughness, it absorbs external impact energy and prevents cracks from propagating into the plate. This design can effectively hinder crack propagation. When the alloy plate is subjected to external forces at low temperatures, the cracks must constantly change direction to bypass the grain boundaries, consuming more energy, thereby significantly improving the resistance to brittle fracture.
[0044] Second Embodiment
[0045] Please refer to the following: Figures 4-5 - Figure 6 , Figure 4 A schematic diagram of the structure of the second embodiment of the low-temperature brittle fracture resistant special alloy plate provided by this utility model; Figure 5 A structural schematic diagram of the mounting port is provided for this utility model;
[0046] Figure 6 Provided for this utility model Figure 5 The enlarged view at point B shows a different low-temperature brittle fracture resistant special alloy plate based on the first embodiment of this application. The second embodiment of this application proposes another type of low-temperature brittle fracture resistant special alloy plate. The second embodiment is merely a preferred embodiment of the first embodiment, and its implementation will not affect the independent implementation of the first embodiment.
[0047] Specifically, the difference in the low-temperature brittle fracture resistant special alloy plate provided in the second embodiment of this application is that the base layer 201 is divided into a heating layer 2011 and two support layers 2012, the heating layer 2011 is located between the two support layers 2012, and the top of the heating layer 2011 is provided with an installation port 7.
[0048] Both the heating layer 2011 and the support layer 2012 are made of 7075 aluminum alloy.
[0049] Two through holes 12 are opened on one side of the inner wall of the mounting port 7. A heating plate 6 is installed inside the mounting port 7. Two power plugs 8 are installed on one side of the heating plate 6.
[0050] The energizing plug 8 powers the heating plate 6. The surface of the energizing plug 8 is coated with insulating material. The positions of the energizing plug 8 and the perforation 12 are corresponding.
[0051] The other end of each of the two energized plugs 8 is equipped with a connector 9, and a connector 10 with a mating joint 11 is installed on one side of the connector 9.
[0052] The connecting bolt 10 is also for power transmission, and the connector 11 is convenient for connection with the power plug.
[0053] Compared with related technologies, the low-temperature brittle fracture resistant special alloy plate provided by this utility model has the following advantages:
[0054] Beneficial effects:
[0055] To reduce the impact of low temperatures on special alloy plates, the base layer 201 is divided into two support layers 2012 and a heating layer 2011. The heating layer 2011 has an installation port 7. A heating plate 6 that is powered on is then installed inside the installation port 7. At the same time, an energizing plug 8 is connected to the heating plate 6. After the heating plate 6 is powered on, the internal temperature of the special alloy plate can be maintained. This design can maintain the corresponding temperature in low-temperature environments and reduce the impact of low temperatures on the special alloy plate.
[0056] The above description is merely an embodiment of this utility model and does not limit the patent scope of this utility model. Any equivalent structural or procedural transformations made based on the content of this utility model specification and drawings, or direct or indirect applications in other related technical fields, are similarly included within the patent protection scope of this utility model.
Claims
1. A special alloy plate for low-temperature brittle fracture resistance, characterized in that, include: Border component; The alloy sheet is disposed inside the frame assembly. The alloy sheet includes a base layer, two reinforcing layers, two composite layers, and two wear-resistant layers. The base layer is a high-strength 7075 aluminum alloy to provide load-bearing capacity. The reinforcing layers are ferrite to prevent crack propagation. The composite layers are nickel-based alloy materials to absorb external impact energy. The wear-resistant layers are tungsten carbide materials to increase wear resistance. Multiple reinforcing ribs are installed on the top and bottom of the base layer, and an interface is provided on the adjacent side of each of the two reinforcing layers.
2. The low-temperature brittle fracture resistant special alloy plate according to claim 1, characterized in that, Both of the reinforcing layers have through-holes on their front sides, which are used to fill with thermal insulation material.
3. The low-temperature brittle fracture resistant special alloy plate according to claim 1, characterized in that, The frame assembly includes a sealing frame and mating holes, the sealing frame being used to enclose the four sides of the alloy sheet.
4. The low-temperature brittle fracture resistant special alloy plate according to claim 1, characterized in that, The base layer is divided into a heating layer and two support layers. The heating layer is located between the two support layers, and an installation port is provided on the top of the heating layer.
5. The low-temperature brittle fracture resistant special alloy plate according to claim 4, characterized in that, Two through holes are opened on one side of the inner wall of the mounting port, a heating plate is installed inside the mounting port, and two power plugs are installed on one side of the heating plate.
6. The low-temperature brittle fracture resistant special alloy plate according to claim 5, characterized in that, The other end of each of the two energized plugs is fitted with a connector, and a connecting plug with a mating joint is fitted on one side of each connector.