Safe exhaust air rate self-adaptive adjusting equipment

By using a gas concentration sensor and a microcontroller-controlled exhaust fan, combined with a locking frame and spring structure, adaptive adjustment of exhaust volume and gas purification are achieved, solving the problem that existing exhaust fans cannot adaptively adjust, and improving safety and energy efficiency.

CN224261867UActive Publication Date: 2026-05-19RONGCHAO ENVIRONMENTAL TECH (SUZHOU) CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
RONGCHAO ENVIRONMENTAL TECH (SUZHOU) CO LTD
Filing Date
2025-04-27
Publication Date
2026-05-19

AI Technical Summary

Technical Problem

Existing exhaust fans cannot adaptively adjust their exhaust volume according to changes in actual environmental parameters such as indoor harmful gas concentration, humidity, and temperature, resulting in energy waste or untimely removal of harmful gases, which affects safety.

Method used

It uses a gas concentration sensor and a microcontroller in conjunction with a servo motor to monitor the gas concentration in real time and adjust the exhaust volume. The combination of a locking frame, top rod and spring structure facilitates sensor installation and removal. It is equipped with activated carbon plate and filter plate for gas purification.

Benefits of technology

It enables dynamic adjustment of exhaust volume according to actual needs, saves energy, ensures safe and effective discharge of harmful gases, facilitates equipment maintenance, and has gas purification function.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of ventilation equipment, in particular to safe exhaust air rate self-adaptive adjusting equipment. According to the technical scheme, the air purifier comprises a machine body, a servo motor used for driving is arranged in the machine body, fan blades used for exhausting air are arranged at the output end of the servo motor, a mounting frame used for mounting is arranged at the top of the machine body, and a gas concentration sensor used for detecting the concentration is arranged above the mounting frame. Through the arrangement of the gas concentration sensor and the single-chip microcomputer, the gas concentration sensor can monitor the concentration of gas in real time and transmit a numerical value to the single-chip microcomputer, the single-chip microcomputer compares the real-time numerical value with a preset value, the rotating speed of the servo motor is controlled according to the actual situation, and the purpose of automatically adjusting the exhaust air rate is achieved; and through the arrangement of a lock frame, an ejector rod, a spring I and a pressing plate, the gas concentration sensor can be quickly disassembled and assembled, and subsequent maintenance is facilitated.
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Description

Technical Field

[0001] This utility model relates to the field of ventilation equipment technology, and in particular to a safe air volume adaptive adjustment device. Background Technology

[0002] In many industrial production processes and some special indoor environments, such as chemical workshops and laboratories, it is necessary to promptly exhaust harmful gases or regulate the indoor air environment. Exhaust fans usually operate with a fixed exhaust volume and cannot adaptively adjust the exhaust volume according to changes in actual environmental parameters such as indoor harmful gas concentration, air humidity, and temperature. This may lead to excessive exhaust and energy waste when the concentration of harmful gases is low, and insufficient exhaust volume when the concentration of harmful gases suddenly increases, failing to effectively and promptly exhaust harmful gases, posing a threat to the health of workers and environmental safety. In view of the above reasons, this application proposes a safe exhaust volume adaptive adjustment device. Utility Model Content

[0003] The purpose of this invention is to address the problems existing in the background technology by proposing a safe air volume adaptive adjustment device.

[0004] The technical solution of this utility model is as follows: a safe exhaust volume adaptive adjustment device, including a body, a servo motor for driving is provided in the body, a fan blade for exhaust is provided at the output end of the servo motor, a mounting bracket for mounting is provided on the top of the body, a gas concentration sensor for detecting concentration is provided above the mounting bracket, a microcontroller for analyzing and processing signals and controlling the servo motor is provided at the bottom of the mounting bracket, and two positioning structures for fixing the gas concentration sensor are provided above the mounting bracket.

[0005] The positioning structure includes a mounting base for installation and a pressure plate for positioning. A locking frame for locking is movably provided inside the mounting base. A connecting frame is fixedly provided on the top of the pressure plate, and a locking block is fixedly provided on the connecting frame.

[0006] Optionally, a top rod is movably provided on one inner wall of the mounting base, and a connecting seat is movably provided on the outside of the lock frame. The connecting seat is fixedly connected to one inner wall of the mounting base, and a spring is fixedly provided on one side of the lock frame. The other end of the spring is fixedly connected to the mounting base.

[0007] Optionally, the inner walls on both sides of the mounting base are provided with limiting grooves, and the two sides of the connecting frame are fixedly provided with limiting strips, and the limiting strips and limiting grooves are movably connected.

[0008] Optionally, the locking frame includes a locking rod and a locking hook, and the sides of the locking hook and the locking block that are close to each other are provided with parallel inclined surfaces, and a spring is movably sleeved on the top rod.

[0009] Optionally, one side of the machine body is provided with a filter structure for purifying the gas, and one side of the filter structure is provided with an air inlet pipe. The filter structure includes an installation pipe for installation, and an activated carbon plate and a filter plate are movably disposed inside the installation pipe.

[0010] Optionally, the installation tube has two longitudinal grooves inside, and each longitudinal groove has two transverse grooves. The activated carbon plate and the filter plate each have two rectangular blocks on their exteriors, and the rectangular blocks are adapted to the longitudinal grooves and transverse grooves.

[0011] Optionally, the end of the body away from the air intake pipe is provided with a protective cover, which is made of stainless steel.

[0012] Compared with the prior art, the present invention has the following beneficial technical effects:

[0013] 1. This utility model, through the setting of a gas concentration sensor and a microcontroller, enables the gas concentration sensor to monitor the gas concentration in real time and transmit the value to the microcontroller. The microcontroller then compares the real-time value with the preset value and controls the speed of the servo motor according to the actual situation, thereby achieving the purpose of automatically adjusting the exhaust volume. Furthermore, through the setting of a locking frame, a top rod, a spring, and a pressure plate, the gas concentration sensor can be quickly disassembled and assembled, facilitating subsequent maintenance.

[0014] 2. By setting up activated carbon plates and filter plates, this utility model can not only filter and block impurity particles to prevent them from entering the equipment and causing wear on the impeller, but also purify the gas and remove some of the unpleasant odors inside the gas, thus playing an environmental protection role. Attached Figure Description

[0015] Figure 1 A first-view perspective three-dimensional structural diagram of the present invention is provided;

[0016] Figure 2 A second-view three-dimensional structural diagram of the present invention is provided;

[0017] Figure 3 A first-view exploded schematic diagram of the positioning structure in this utility model is provided.

[0018] Figure 4 A second-view exploded schematic diagram of the positioning structure in this utility model is provided;

[0019] Figure 5 An exploded view of the filter structure in this utility model is provided.

[0020] Figure label:

[0021] 1. Organism;

[0022] 2. Servo motor;

[0023] 3. Fan blades;

[0024] 4. Mounting bracket;

[0025] 5. Gas concentration sensor;

[0026] 6. Positioning structure; 601. Mounting base; 602. Locking frame; 603. Top rod; 604. Connecting base; 605. Spring 1; 606. Connecting frame; 607. Pressure plate; 608. Locking block;

[0027] 7. Microcontroller;

[0028] 8. Filter structure; 801. Mounting pipe; 802. Activated carbon plate; 803. Filter plate; 804. Rectangular block; 805. Longitudinal groove; 806. Transverse groove;

[0029] 9. Air intake pipe. Detailed Implementation

[0030] The technical solutions of this disclosure will now be clearly and completely described with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this disclosure, and not all embodiments.

[0031] The components of the embodiments of this disclosure, which are typically described and shown in the accompanying drawings, can be arranged and designed in a variety of different configurations. Therefore, the following detailed description of embodiments of this disclosure provided in the drawings is not intended to limit the scope of the claimed disclosure, but merely to illustrate selected embodiments of the disclosure.

[0032] Based on the embodiments in this disclosure, all other embodiments obtained by those skilled in the art without inventive effort are within the scope of protection of this disclosure.

[0033] In the description of this disclosure, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this disclosure and simplifying the description, and are not intended to indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this disclosure.

[0034] In the description of this disclosure, it should be noted that, unless otherwise expressly specified and limited, the terms "installation," "connection," and "linkage" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection between two components. Those skilled in the art can understand the specific meaning of the above terms in this disclosure based on the specific circumstances.

[0035] Example 1

[0036] like Figure 1-4 As shown, the present invention proposes a safety exhaust volume adaptive adjustment device, including a body 1, a servo motor 2 for driving the exhaust, a fan blade 3 for exhaust at the output end of the servo motor 2, a mounting bracket 4 for mounting on the top of the body 1, a gas concentration sensor 5 for detecting the concentration above the mounting bracket 4, the gas concentration sensor 5 can monitor the concentration of indoor gas in real time, its specific model is MQ-135, a single-chip microcomputer 7 for analyzing and processing signals and controlling the servo motor 2 at the bottom of the mounting bracket 4, its specific model is STC89C52, two positioning structures 6 for fixing the gas concentration sensor 5 are provided above the mounting bracket 4, and a protective cover is provided at the end of the body 1 away from the air inlet pipe 9, the protective cover can improve safety, and the protective cover is made of stainless steel;

[0037] The positioning structure 6 includes a mounting base 601 for installation and a pressure plate 607 for positioning. A locking frame 602 for locking is movably provided inside the mounting base 601. A top rod 603 is movably provided on one inner wall of the mounting base 601. A connecting base 604 is movably provided on the outside of the locking frame 602. The connecting base 604 is fixedly connected to one inner wall of the mounting base 601. A spring 605 is fixedly provided on one side of the locking frame 602. The other end of the spring 605 is fixedly connected to the mounting base 601. A connecting frame 606 is fixedly provided on the top of the pressure plate 607. Limiting grooves are provided on both inner walls of the mounting base 601. Limiting strips are fixedly provided on both sides of the connecting frame 606. The limiting strips are movably connected to the limiting grooves. A locking block 608 is fixedly provided on the connecting frame 606. The locking frame 602 includes a locking rod and a locking hook. The sides of the locking hook and the locking block 608 that are close to each other are provided with parallel inclined surfaces. A spring 602 is movably sleeved on the top rod 603.

[0038] In this embodiment, the operation of the servo motor 2 causes the fan blades 3 to rotate, which in turn exhausts indoor gas to the outside. The gas concentration sensor 5 monitors the indoor gas concentration in real time and compares the received gas concentration value with a preset value. If the gas concentration value is high, the microcontroller 7 will increase the speed of the servo motor 2, thereby increasing the exhaust volume of the equipment. If the gas concentration value is low, the microcontroller 7 will slow down the speed of the servo motor 2 without affecting the exhaust, thus saving energy. When the gas concentration sensor 5 needs to be disassembled for maintenance, both push rods 603 are pressed inward simultaneously, causing the locking frame 602 to rotate. The sensor moves and separates from the locking block 608. Then, the connecting bracket 606 is pulled upward. After the pressure plate 607 separates from the gas concentration sensor 5, it can be removed for maintenance. During installation, the sensor is placed on top of the mounting bracket 4, and then both connecting brackets 606 are pressed down simultaneously. The connecting bracket 606 drives the locking block 608 and the pressure plate 607. The locking block 608 squeezes the locking bracket 602. When the inclined surface of the locking block 608 separates from the inclined surface of the locking bracket 602, the spring 605 causes the locking bracket 602 to reset and lock onto the locking block 608, thus positioning the connecting bracket 606. At this time, the pressure plate 607 is in contact with the top of the gas concentration sensor 5, completing the positioning and installation of the gas concentration sensor 5.

[0039] Example 2

[0040] like Figure 1-5 As shown, based on Embodiment 1, a filter structure 8 for purifying gas is provided on one side of the body 1. An air inlet pipe 9 is provided on one side of the filter structure 8. The filter structure 8 includes an installation pipe 801 for installation. An activated carbon plate 802 and a filter plate 803 are movably installed inside the installation pipe 801. Two longitudinal grooves 805 are provided inside the installation pipe 801, and two transverse grooves 806 are provided on each longitudinal groove 805. Two rectangular blocks 804 are provided on the outside of both the activated carbon plate 802 and the filter plate 803. The rectangular blocks 804 and the longitudinal grooves 806... The grooves 805 and 806 are compatible. The rectangular block 804, the longitudinal groove 805 and the lateral groove 806 facilitate the disassembly of the activated carbon plate 802 and the filter plate 803. Before entering the machine body 1, the gas enters the installation pipe 801. The filter plate 803 and the activated carbon plate 802 filter the gas in sequence. The filter plate 803 can filter and block impurity particles to prevent impurity particles from entering the equipment and causing wear on the impeller. The activated carbon plate 802 can purify the gas and remove some of the unpleasant odor inside the gas.

[0041] The above specific embodiments are merely several optional embodiments of this utility model. Based on the technical solution of this utility model and the relevant teachings of the above embodiments, those skilled in the art can make various alternative improvements and combinations to the above specific embodiments.

Claims

1. A safety exhaust volume adaptive adjustment device, comprising a body (1), wherein a servo motor (2) for driving is provided inside the body (1), and a fan blade (3) for exhaust is provided at the output end of the servo motor (2), a mounting bracket (4) for mounting is provided on the top of the body (1), a gas concentration sensor (5) for detecting concentration is provided above the mounting bracket (4), and a microcontroller (7) for analyzing and processing signals and controlling the servo motor (2) is provided at the bottom of the mounting bracket (4), characterized in that: The mounting bracket (4) is provided with two positioning structures (6) for fixing the gas concentration sensor (5) above it; The positioning structure (6) includes a mounting base (601) for installation and a pressure plate (607) for positioning. A locking frame (602) for locking is movably provided in the mounting base (601). A connecting frame (606) is fixedly provided on the top of the pressure plate (607). A locking block (608) is fixedly provided on the connecting frame (606).

2. The safety exhaust volume adaptive adjustment device according to claim 1, characterized in that, A top rod (603) is movably provided on one inner wall of the mounting base (601), and a connecting seat (604) is movably provided on the outside of the locking frame (602). The connecting seat (604) is fixedly connected to one inner wall of the mounting base (601), and a spring (605) is fixedly provided on one side of the locking frame (602). The other end of the spring (605) is fixedly connected to the mounting base (601).

3. The safety exhaust volume adaptive adjustment device according to claim 1, characterized in that, The mounting base (601) has limiting grooves on both inner walls, and the connecting frame (606) has limiting strips fixed on both sides, with the limiting strips and limiting grooves being movably connected.

4. The safety exhaust volume adaptive adjustment device according to claim 2, characterized in that, The locking frame (602) includes a locking rod and a locking hook. The locking hook and the side of the locking block (608) that are close to each other are provided with parallel inclined surfaces. A spring is movably sleeved on the top rod (603).

5. The safety exhaust volume adaptive adjustment device according to claim 1, characterized in that, The body (1) has a filter structure (8) for purifying gas on one side, and an air inlet pipe (9) is provided on one side of the filter structure (8). The filter structure (8) includes an installation pipe (801) for installation, and an activated carbon plate (802) and a filter plate (803) are movably disposed inside the installation pipe (801).

6. The safety exhaust volume adaptive adjustment device according to claim 5, characterized in that, The installation tube (801) has two longitudinal grooves (805) inside, and each longitudinal groove (805) has two transverse grooves (806). The activated carbon plate (802) and the filter plate (803) each have two rectangular blocks (804) on their exteriors, and the rectangular blocks (804) are adapted to the longitudinal grooves (805) and the transverse grooves (806).

7. The safety exhaust volume adaptive adjustment device according to claim 5, characterized in that, The body (1) is provided with a protective cover at the end away from the air intake pipe (9), and the protective cover is made of stainless steel.