Floor cotton pickup roller

Abstract

The utility model belongs to agricultural machinery technical field especially is a kind of floor cotton pickup roller, including roll axle, pick-up brush mounting structure is fixedly installed in the roll axle circumferential side, connecting shaft is fixedly installed in the roll axle inside, pick-up brush mounting structure includes the installation groove group consisting of fixed installation in the roll axle circumferential side, installation groove group consists of fixedly installed pick-up brush group inside.The utility model is through the orientation block and pin shaft cooperation structure of mounting seat and installation groove, realize the accurate positioning and quick locking of pick-up brush, substantially improve assembly efficiency, it is convenient to maintain replacement simultaneously, reduce downtime;Through the orientation block and mounting hole double fixation of setting mounting seat and installation groove, ensure that pick-up brush still keeps stable under high-speed rotation and vibration working condition, avoid the problem that traditional bolt fastening is easy to loosen, prolong service life.

Description

Technical Field

[0001] This utility model relates to the field of agricultural machinery technology, specifically to a ground-mounted cotton picking roller. Background Technology

[0002] In cotton harvesting machinery, the ground-level cotton pickup roller is one of the core components, and its pickup brush structure directly affects pickup efficiency and work quality. Existing pickup rollers typically use a metal roller body with mounting grooves on its surface, into which a strip-shaped pickup brush is then fixed with bolts or clips. However, this structure has the following problems:

[0003] 1. The picking brush strips need to be aligned with the mounting slot one by one and tightened with bolts, which is inefficient and prone to loosening under vibration conditions, causing the picking brush to fall off or become misaligned.

[0004] 2. Replacing a damaged pickup brush requires disassembling multiple fasteners, which is time-consuming and labor-intensive, affecting the continuity of operations.

[0005] 3. Traditional mounting slot design restricts the fixing strength and arrangement density of the pickup brush, making it difficult to balance high durability and efficient pickup requirements.

[0006] To address the aforementioned issues, this technology proposes a novel pickup roller structure. By optimizing the pickup brush installation method and employing a modular quick-installation design or flexible interlocking groove, the pickup brush can be quickly installed and securely fixed, significantly improving assembly efficiency and reliability while reducing maintenance costs. This solution provides a more efficient and durable solution for picking up fallen cotton. Utility Model Content

[0007] To address the shortcomings of existing technologies, this utility model provides a ground-level cotton picking roller, which solves the problems mentioned in the background art.

[0008] To achieve the above objectives, this utility model provides the following technical solution: a ground cotton picking roller, including a roller shaft, a picking brush mounting structure fixedly installed on the periphery of the roller shaft, a connecting shaft fixedly installed inside the roller shaft, and the picking brush mounting structure including a mounting groove fixedly installed on the periphery of the roller shaft, and a picking brush assembly fixedly installed inside the mounting groove assembly.

[0009] As a preferred embodiment of the present invention, the pickup brush assembly includes a mounting base installed inside the mounting groove assembly, and the pickup brush is fixedly mounted on the upper end face of the mounting base.

[0010] As a preferred embodiment of this utility model, the mounting base is provided with a groove that mates with guide block A and guide block B, and a hole that mates with a pin.

[0011] As a preferred technical solution of this utility model, the mounting groove comprises a mounting groove fixedly installed on the periphery of the roller shaft, and the mounting groove is provided with guide block A and guide block B for fixing and guiding the mounting seat.

[0012] As a preferred technical solution of this utility model, the pickup brush is used to fix the position between the mounting base and the guide block B.

[0013] As a preferred embodiment of this utility model, the mounting base and the mounting groove are provided with mounting holes for fixing at the same positions.

[0014] Compared with the prior art, the present invention has the following beneficial effects:

[0015] 1. This utility model achieves precise positioning and rapid locking of the pickup brush through the cooperation structure of the guide block and pin shaft of the mounting base and the mounting groove, which greatly improves the assembly efficiency, facilitates maintenance and replacement, and reduces downtime.

[0016] 2. This utility model, by setting up a mounting base and mounting groove and doubly fixing them with guide blocks and mounting holes, ensures that the pickup brush remains stable under high-speed rotation and vibration conditions, avoiding the problem of easy loosening of traditional bolt fastening and extending its service life. Attached Figure Description

[0017] Figure 1 This is a perspective view of the present utility model;

[0018] Figure 2 A schematic diagram of the pickup brush installation structure;

[0019] Figure 3 for Figure 2 Enlarged view of point A.

[0020] In the diagram: 1. Roller shaft; 3. Connecting shaft;

[0021] 2. Pick-up brush installation structure; 21. Pick-up brush components; 22. Mounting groove components; 211. Pick-up brush; 212. Mounting base; 213. Guide block A; 214. Guide block B; 221. Pin shaft; 222. Mounting groove. Detailed Implementation

[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model. Example

[0023] Please see Figure 1-3 The present invention provides the following technical solution: a ground cotton picking roller, including a roller shaft 1, a picking brush mounting structure 2 fixedly installed on the circumference of the roller shaft 1, a connecting shaft 3 fixedly installed inside the roller shaft 1, the picking brush mounting structure 2 including a mounting groove 22 fixedly installed on the circumference of the roller shaft 1, and a picking brush 21 fixedly installed inside the mounting groove 22.

[0024] In this embodiment, the roller 1 is made of high-strength alloy steel and the surface is chrome-plated to improve wear resistance; the connecting shaft 3 is connected to the external drive device by a keyway to ensure stable and reliable power transmission; the pickup brush mounting structure 2 is evenly distributed in 6-8 groups along the circumference of the roller 1 to ensure the uniformity of the pickup operation.

[0025] Specifically, the pickup brush assembly 21 includes a mounting base 212 installed inside the mounting slot assembly 22, and a pickup brush 211 is fixedly installed on the upper surface of the mounting base 212.

[0026] In this embodiment, the mounting base 212 is made of aluminum alloy to reduce the overall weight; the pickup brush 211 is made of high-elasticity polypropylene bristles, arranged in a fan shape to increase the pickup area; the mounting base 212 and the pickup brush 211 are integrally molded by injection molding to ensure connection strength.

[0027] Specifically, the mounting base 212 has a groove inside that mates with guide block A213 and guide block B214, and a hole that mates with pin 221.

[0028] In this embodiment, guide block A213 and guide block B214 are made of 45 steel and quenched to a hardness of HRC50-55; the mating groove adopts a trapezoidal structure design and the mating clearance is controlled at 0.1-0.2mm; the pin 221 has a diameter of 8mm and is made of stainless steel to prevent rust.

[0029] Specifically, the mounting groove assembly 22 includes a mounting groove 222 fixedly mounted on the circumference of the roller shaft 1. Inside the mounting groove 222, there are guide blocks A213 and B214 for fixing and guiding the mounting seat 212.

[0030] In this embodiment, the mounting groove 222 is fixed to the roller shaft 1 by high-strength bolts with specifications of M10×25 and strength grade of 8.8; guide blocks A213 and B214 are fitted with the mounting groove 222 to ensure positioning accuracy; the inner surface of the mounting groove 222 is polished to reduce frictional resistance.

[0031] Specifically, the pick-up brush 211 is used to fix the position between the mounting base 212 and the guide block B214.

[0032] In this embodiment, the bottom of the pickup brush 211 is provided with a positioning boss that mates with the groove of the mounting base 212, and the fit tolerance is controlled within H7 / g6; the guide block B214 is provided with a spring pre-tightening mechanism to ensure the stability of the mounting base 212 after installation; the working angle of the pickup brush 211 is adjustable, with an adjustment range of ±15° to adapt to different operating requirements.

[0033] Specifically, mounting holes for fixing are provided at the same position on both the mounting base 212 and the mounting slot 222.

[0034] In this embodiment, the mounting hole diameter is 10.5mm, and a countersunk head design is adopted to avoid bolt protrusion; the fixing bolt uses a lock nut and is equipped with a spring washer to prevent loosening during operation; the positional tolerance of the mounting hole is controlled within 0.05mm to ensure assembly accuracy.

[0035] Finally, it should be noted that the above description is merely a preferred embodiment of this utility model and is not intended to limit the utility model. Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.

Claims

1. A cotton-picking roller, comprising a roller shaft (1), wherein a picking brush mounting structure (2) is fixedly installed on the periphery of the roller shaft (1), and a connecting shaft (3) is fixedly installed inside the roller shaft (1), characterized in that: The pickup brush mounting structure (2) includes a mounting groove assembly (22) fixedly mounted on the periphery of the roller shaft (1), and a pickup brush assembly (21) is fixedly mounted inside the mounting groove assembly (22).

2. The floor cotton picking roller according to claim 1, characterized in that: The pickup brush assembly (21) includes a mounting base (212) installed inside the mounting slot assembly (22), and a pickup brush (211) is fixedly installed on the upper surface of the mounting base (212).

3. The floor cotton picking roller according to claim 2, characterized in that: The mounting base (212) is provided with a groove that mates with guide block A (213) and guide block B (214) and a hole that mates with pin (221).

4. A floor-mounted cotton picking roller according to claim 2, characterized in that: The mounting groove assembly (22) includes a mounting groove (222) fixedly mounted on the periphery of the roller (1). Inside the mounting groove (222) are guide blocks A (213) and B (214) for fixing and guiding the mounting seat (212).

5. A ground-level cotton picking roller according to claim 3 or 4, characterized in that: The pickup brush (211) is used to fix the position between the mounting base (212) and the guide block B (214).

6. A floor-mounted cotton pickup roller according to claim 2, characterized in that: The mounting base (212) and the mounting groove (222) are both provided with mounting holes for fixing at the same position.

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