A pulp recovery mechanism of a pulp refining integrated machine

By designing a filter tank and a flushing mechanism in the pulping unit, the problem of pulp waste during backwashing is solved, achieving efficient pulp recovery and convenient filter element replacement, thereby improving resource utilization and filter element lifespan.

CN224345515UActive Publication Date: 2026-06-12SHIJIAZHUANG TIANLE TEXTILE CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
SHIJIAZHUANG TIANLE TEXTILE CO LTD
Filing Date
2025-07-09
Publication Date
2026-06-12

AI Technical Summary

Technical Problem

In existing technologies, during the backwashing process of tubular filters, the backwash water flow carries a large amount of unfiltered effective slurry, resulting in resource waste.

Method used

A pulp recovery mechanism for a pulping machine was designed, comprising a filter tank, a flushing mechanism, and a disassembly unit. A motor drives a rotating rod to move a connecting pipe, and the sealing pipe slides to the outer end of the filter element, reducing the discharge of unfiltered pulp and facilitating replacement when the filter element is damaged.

🎯Benefits of technology

It effectively reduces slurry waste, improves resource utilization, extends filter cartridge life, and simplifies the filter cartridge replacement process.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN224345515U_ABST
    Figure CN224345515U_ABST
Patent Text Reader

Abstract

The utility model discloses a kind of slurry recovery mechanisms of whole pulp combined machine, belong to slurry recovery field, to solve the existing technology under the bottom end of tubular filter setting backwashing structure, by reverse high-pressure water flow to filter core is online cleaned, ensure that filtration flux is stable.But the design although can effectively prolong filter core service life, but in backwashing process, backwashing water flow will be wrapped with a large number of not fully filtered effective slurry together and discharge, cause the problem of significant resource waste.Provided in the utility model is including filter jar, support leg is welded in the lower end of filter jar outside, the upper end of filter jar is installed with jar cover, the inside and outside both ends of filter jar are provided with filter mechanism, the inside and outside both ends of filter jar are provided with washing mechanism, and washing mechanism includes sealing pipe connected in the inside of jar cover, motor is installed in the middle position of jar cover upside, the lower end of the output shaft of motor is installed with rotating rod, the middle position of filter jar inside bottom end is fixedly connected with cylinder.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] This utility model belongs to the field of pulp recycling, specifically relating to a pulp recycling mechanism for a pulping machine. Background Technology

[0002] In the textile industry, sizing machines significantly improve production efficiency by integrating warping and sizing processes. However, the large amount of waste sizing material generated during the sizing process increases production costs and causes environmental pollution. Untreated sizing wastewater often has a chemical oxygen demand (COD) several times higher than national emission standards, seriously impacting the ecological environment.

[0003] Currently, tubular filters are widely used in slurry recovery from pulping and finishing machines due to their advantages such as large pipe diameter and strong anti-fouling ability. They purify the slurry by trapping impurities such as fiber debris and suspended solids in the slurry through filter media inside or outside the pipe. To address the problem of filter cartridge clogging during filtration, a backwashing structure is usually installed at the bottom of the tubular filter. This uses a reverse high-pressure water flow to clean the filter cartridge online, ensuring stable filtration flux. However, while this design effectively extends the service life of the filter cartridge, the backwash water flow carries away a large amount of unfiltered slurry during backwashing, resulting in significant resource waste.

[0004] Therefore, there is an urgent need to develop a slurry recovery mechanism for a slurry processing unit that can reduce slurry waste during backwashing. Utility Model Content

[0005] (1) Technical problems to be solved

[0006] To address the shortcomings of existing technologies, the purpose of this invention is to provide a slurry recovery mechanism for a pulping and finishing machine. This addresses the problem of existing technologies that use a backwashing structure at the bottom of a tubular filter to clean the filter element online with reverse high-pressure water flow, ensuring stable filtration throughput. While this design effectively extends the filter element's lifespan, the backwashing water flow carries away a large amount of unfiltered slurry during the backwashing process, resulting in significant resource waste.

[0007] (2) Technical solution

[0008] To solve the above-mentioned technical problems, this utility model provides a pulp recovery mechanism for a pulping machine, including a filter tank. A support leg is welded to the lower outer side of the filter tank, and a tank cover is installed on the upper end of the filter tank. Filtering mechanisms are provided at both the inner and outer ends of the filter tank, and flushing mechanisms are provided at both the inner and outer ends of the filter tank. The flushing mechanism includes a sealing pipe connected to the inside of the tank cover. A motor is installed at the middle position of the upper side of the tank cover, and a rotating rod is installed at the lower end of the output shaft of the motor. A cylinder is fixedly connected to the middle position of the bottom inner side of the filter tank, and a connecting pipe is fixedly connected to the upper left side of the cylinder. A drain pipe is fixedly connected to the middle position of the bottom end of the filter tank.

[0009] Furthermore, the filtration mechanism includes an inlet pipe fixedly connected to the lower left end of the filter tank, an outlet pipe fixedly connected to the upper right end of the filter tank, a partition fixedly connected to the lower inner side of the filter tank, a connecting ring fixedly connected to the upper side of the partition plate with an equal arc, a circular frame connected to the inner side of the connecting ring, a vertical rod fixedly connected to the upper side of the circular frame, a filter element connected between the vertical rods, a pressure plate connected to the upper side of the vertical rod, a handle welded to the upper side of the pressure plate, a discharge pipe fixedly connected to the lower left side of the filter tank, and a disassembly unit provided at the upper end of the vertical rod.

[0010] Furthermore, the disassembly and assembly unit includes a threaded rod that is fixedly connected, and a nut is threadedly connected to the outer side of the threaded rod.

[0011] Furthermore, a rotating hole is provided in the middle of the partition, the lower outer side of the rotating rod is slidably connected to the inner side of the rotating hole, and the lower side of the cylinder is slidably connected to the lower inner side of the filter tank.

[0012] Furthermore, the side of the connecting pipe away from the cylinder is slidably connected to the lower side of the partition, and the partition has an inlet located at the lower end of the filter element. Valves are installed in the inlet pipe, outlet pipe, discharge pipe, and sewage discharge pipe.

[0013] Furthermore, the outer side of the circular frame is provided with external threads, the inner side of the connecting ring is provided with internal threads, the outer side of the lower end of the sealing tube is provided with external threads, the inner side of the can lid is provided with an installation port with equal arc, and the inner side of the installation port is provided with internal threads. The outer side of the circular frame is threaded to the inner side of the connecting ring, and the outer side of the lower end of the sealing tube is threaded to the inner side of the installation port.

[0014] Furthermore, the outer side of the sealing tube is slidably connected to the inner side of the mounting port, and the outer side of the vertical rod is slidably connected to the inner side of the sealing tube.

[0015] Furthermore, a circular hole is provided at the inner edge of the pressure plate, the outer side of the threaded rod is slidably connected to the inner side of the circular hole, the outer side of the filter element is slidably connected to the inner side of the circular frame and the side adjacent to each vertical rod, the lower side of the pressure plate abuts against the upper side of the filter element, and the lower side of the nut abuts against the upper side of the pressure plate.

[0016] (3) Beneficial effects

[0017] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0018] This invention features a flushing mechanism. Starting the motor causes the rotating rod to rotate, which in turn rotates the cylinder and the connecting pipe. The connecting pipe moves to the lower end of the inlet below the filter element. Then, the sealing pipe above the filter element is rotated, causing it to become loose. The sealing pipe then slides down to the outer end of the filter element. This prevents the slurry inside the filter tank, located above the baffle, from flowing through the filter element into the connecting pipe. Waste material in the connecting pipe automatically slides down into the connecting pipe and is then discharged through the cylinder from the drain pipe, thus reducing slurry waste.

[0019] This utility model incorporates a disassembly and assembly unit. When a filter element is damaged and needs replacement, the nut on top of the filter element is rotated to remove it from the outside of the threaded rod, thus freeing the pressure plate from being fixed above the vertical rod. Then, the handle is moved upwards to remove the pressure plate from above the filter element, allowing the filter element to be removed from the vertical rod for replacement. Attached Figure Description

[0020] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this application. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0021] Figure 1 This is a schematic diagram of the main structure of this utility model;

[0022] Figure 2 This is a schematic diagram of the internal structure of the filter tank of this utility model;

[0023] Figure 3 This is a schematic diagram of the structure at the outer end of the filter element of this utility model;

[0024] Figure 4 for Figure 3 Enlarged view of point A.

[0025] The labels in the attached diagram are as follows: 1. Filter tank; 2. Support leg; 3. Tank cover; 401. Inlet pipe; 402. Outlet pipe; 403. Partition plate; 404. Connecting ring; 405. Circular frame; 406. Vertical rod; 407. Filter element; 408. Pressure plate; 409. Handle; 410. Discharge pipe; 501. Sealing pipe; 502. Motor; 503. Rotating rod; 504. Cylinder; 505. Connecting pipe; 506. Sewage pipe; 601. Threaded rod; 602. Nut. Detailed Implementation

[0026] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0027] This specific embodiment is a pulp recovery mechanism of a pulping and finishing machine, and its structural schematic diagram is shown below. Figures 1 to 3 As shown, the system includes a filter tank 1, with a support leg 2 welded to the lower outer side of the filter tank 1. A tank cover 3 is installed on the upper end of the filter tank 1. Filtering mechanisms are provided at both the inner and outer ends of the filter tank 1. The filtering mechanism includes an inlet pipe 401 fixedly connected to the lower left end of the filter tank 1, an outlet pipe 402 fixedly connected to the upper right end of the filter tank 1, a partition plate 403 fixedly connected to the lower inner side of the filter tank 1, a connecting ring 404 fixedly connected to the upper side of the partition plate 403 with an equal arc, a circular frame 405 connected to the inner side of the connecting ring 404, a vertical rod 406 fixedly connected to the upper side of the circular frame 405, filter elements 407 connected between the vertical rods 406, a pressure plate 408 connected to the upper side of the vertical rods 406, a handle 409 welded to the upper side of the pressure plate 408, and a discharge pipe 410 fixedly connected to the lower left side of the filter tank 1.

[0028] The filter tank 1 has rinsing mechanisms at both its inner and outer ends. Each rinsing mechanism includes a sealing tube 501 connected inside the tank cover 3. The outer side of the sealing tube 501 is slidably connected to the inner side of the mounting opening, and the outer side of the vertical rod 406 is slidably connected to the inner side of the sealing tube 501. A motor 502 is installed at the middle of the upper side of the tank cover 3. A rotating rod 503 is installed at the lower end of the output shaft of the motor 502. A cylinder 504 is fixedly connected at the middle of the bottom inner side of the filter tank 1. A rotating hole is opened at the middle of the interior of the partition plate 403. The outer side of the lower end of the rotating rod 503 is slidably connected to the inner side of the rotating hole, and the lower side of the cylinder 504 is slidably connected to the lower inner side of the filter tank 1. A connecting pipe 505 is fixedly connected to the upper left side of the cylinder 504, and a drain pipe 506 is fixedly connected to the middle of the bottom end of the filter tank 1. The side of the connecting pipe 505 away from the cylinder 504 is slidably connected to the lower side of the partition 403. The partition 403 has an inlet at the lower end of the filter element 407. Valves are installed in the inlet pipe 401, outlet pipe 402, discharge pipe 410, and drain pipe 506. The outer side of the circular frame 405 has an external thread, the inner side of the connecting ring 404 has an internal thread, the outer side of the lower end of the sealing pipe 501 has an external thread, and the inner side of the tank cover 3 has an installation opening with equal arc, and the inner side of the installation opening has an internal thread. The outer side of the circular frame 405 is threaded to the inner side of the connecting ring 404, and the outer side of the lower end of the sealing pipe 501 is threaded to the inner side of the installation opening.

[0029] Cooperate Figure 4 As shown, a disassembly unit is provided at the upper end of the vertical rod 406. The disassembly unit includes a threaded rod 601 fixedly connected to the upper end, and a nut 602 is threadedly connected to the outer side of the threaded rod 601. A circular hole is provided at the inner edge of the pressure plate 408. The outer side of the threaded rod 601 is slidably connected to the inner side of the circular hole. The outer side of the filter element 407 is slidably connected to the inner side of the circular frame 405 and the adjacent side of each vertical rod 406. The lower side of the pressure plate 408 abuts against the upper side of the filter element 407, and the lower side of the nut 602 abuts against the upper side of the pressure plate 408. After the filter element 407 is slid into the vertical rod 406 and the circular frame 405, the pressure plate 408 is placed on the filter element 407, and the threaded rod 601 passes through the circular hole. Then, the nut 602 is threaded to the outside of the threaded rod 601 until the lower side of the nut 602 contacts the upper side of the pressure plate 408. This fixes the filter element 407 between the pressure plate 408 and the circular frame 405.

[0030] Working principle: When recovering the slurry from the pulping machine, the slurry is introduced into the filter tank 1 from the inlet pipe 401 below the baffle 403. Then the slurry enters the filter element 407 through the inlet inside the baffle 403. After being filtered by the filter element 407, it seeps out from the filter element 407 and gradually accumulates above the baffle 403, and is finally discharged from the outlet pipe 402.

[0031] All technical features in this embodiment can be freely combined according to actual needs.

[0032] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A pulp recovery mechanism for a pulping and finishing machine, comprising a filter tank (1), characterized in that, The filter tank (1) has a support leg (2) welded to the lower outer side. The filter tank (1) has a lid (3) installed on the upper end. The filter tank (1) has a filter mechanism at both the inner and outer ends. The filter tank (1) has a rinsing mechanism at both the inner and outer ends. The rinsing mechanism includes a sealing tube (501) connected to the inside of the lid (3). The lid (3) has a motor (502) installed at the middle position on the upper side. The motor (502) has a rotating rod (503) installed at the lower end of the output shaft. The filter tank (1) has a cylinder (504) fixedly connected at the middle position of the bottom inner side. The cylinder (504) has a connecting pipe (505) fixedly connected to the left side of the upper end. The filter tank (1) has a drain pipe (506) fixedly connected at the middle position of the bottom.

2. The pulp recovery mechanism of a pulping and finishing machine according to claim 1, characterized in that, The filtration mechanism includes an inlet pipe (401) fixedly connected to the lower left end of the filter tank (1), an outlet pipe (402) fixedly connected to the upper right end of the filter tank (1), a partition plate (403) fixedly connected to the lower inner side of the filter tank (1), a connecting ring (404) fixedly connected to the upper side of the partition plate (403) in an equal arc, a circular frame (405) connected to the inner side of the connecting ring (404), and a vertical rod (406) fixedly connected to the upper side of the circular frame (405). The vertical rods (406) are connected to filter elements (407). A pressure plate (408) is connected to the upper side of the vertical rods (406). A handle (409) is welded to the upper side of the pressure plate (408). A discharge pipe (410) is fixedly connected to the lower left side of the filter tank (1). Valves are installed in the liquid inlet pipe (401), liquid outlet pipe (402), discharge pipe (410) and sewage pipe (506). A disassembly unit is provided at the upper end of the vertical rods (406).

3. The pulp recovery mechanism of a pulping and finishing machine according to claim 2, characterized in that, The disassembly and assembly unit includes a threaded rod (601) fixedly connected to the outside of the threaded rod (601) and a nut (602) threadedly connected to the outside of the threaded rod (601).

4. The pulp recovery mechanism of a pulping and finishing machine according to claim 2, characterized in that, A rotating hole is provided in the middle of the partition (403). The lower outer side of the rotating rod (503) is slidably connected to the inner side of the rotating hole. The lower side of the cylinder (504) is slidably connected to the lower inner side of the filter tank (1).

5. The pulp recovery mechanism of a pulping and finishing machine according to claim 2, characterized in that, The side of the connecting pipe (505) away from the cylinder (504) is slidably connected to the lower side of the partition (403), and the partition (403) has an inlet located at the lower end of the filter element (407).

6. The pulp recovery mechanism of a pulping and finishing machine according to claim 2, characterized in that, The outer side of the circular frame (405) is provided with an external thread, the inner side of the connecting ring (404) is provided with an internal thread, the outer side of the lower end of the sealing tube (501) is provided with an external thread, the inner side of the can lid (3) is provided with an installation port with equal arc, and the inner side of the installation port is provided with an internal thread, the outer side of the circular frame (405) is threaded to the inner side of the connecting ring (404), and the outer side of the lower end of the sealing tube (501) is threaded to the inner side of the installation port.

7. The pulp recovery mechanism of a pulping and finishing machine according to claim 2, characterized in that, The outer side of the sealing tube (501) is slidably connected to the inner side of the mounting port, and the outer side of the vertical rod (406) is slidably connected to the inner side of the sealing tube (501).

8. The pulp recovery mechanism of a pulping and finishing machine according to claim 3, characterized in that, A circular hole is provided at the inner edge of the pressure plate (408). The outer side of the threaded rod (601) is slidably connected to the inner side of the circular hole. The outer side of the filter element (407) is slidably connected to the inner side of the circular frame (405) and the side adjacent to each vertical rod (406). The lower side of the pressure plate (408) abuts against the upper side of the filter element (407). The lower side of the nut (602) abuts against the upper side of the pressure plate (408).